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OWNER'S MANUAL
MANUEL DU PROPRIÉTAIRE
USO E MANUTENZIONE
INSTRUKTIONSBOK
OMISTAJAN KÄSIKIRJA
EIERHÅNDBOK
E
Read this manual carefully before operating this vehicle.
F
Il convient de lire attentivement ce manuel avant la première utilisation du véhicule.
I
Leggere attentamente questo manuale prima di utilizzare questo veicolo.
S
Läs den här instruktionsboken noga innan snöskotern används.
SF
Lue tämä käsikirja huolellisesti ennen moottorikelkan käyttöä.
N
Les denne håndboken nøye før du tar kjøretøyet i bruk.
SR10ARLG
SR10ALLG
SR1ASD37G
SR1ASD46G
SR10AXLG
SR1AMS41G
E
F
I
S
SF
N
SR10AM53G
SR1AMS53G
SR1AML53G
SR10AM62G
SR1AML62G
8KS-F8199-S1

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Table of Contents
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Summary of Contents for Yamaha SR10ARLG

  • Page 1 Il convient de lire attentivement ce manuel avant la première utilisation du véhicule. Leggere attentamente questo manuale prima di utilizzare questo veicolo. Läs den här instruktionsboken noga innan snöskotern används. Lue tämä käsikirja huolellisesti ennen moottorikelkan käyttöä. Les denne håndboken nøye før du tar kjøretøyet i bruk. SR10ARLG SR10AM53G SR10ALLG SR1AMS53G SR1ASD37G...
  • Page 2 Original instructions Notice originale Istruzioni originali Bruksanvisning i original Alkuperäiset ohjeet Opprinnelige instruksjoner PRINTED IN U.S.A.
  • Page 3 OWNER’S MANUAL Read this manual carefully before operating this vehicle. SR10ARLG SR10AM53G SR10ALLG SR1AMS53G SR1ASD37G SR1AML53G SR1ASD46G SR10AM62G SR10AXLG SR1AML62G SR1AMS41G 8KS-F8199-S1-E0...
  • Page 4 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold. EC Declaration of Conformity conforming to Directive 2006/42/EC We, YAMAHA MOTOR CO., LTD. 2500 Shingai, Iwata, Japan, declare in sole responsibility, that the product SRV10RL(SR10ARL) (4UF8KN50 GT000001–) SRV10SD37(SR1ASD37) (4UF8LJ20 GT000001–) SRV10LL(SR10ALL) (4UF8KP40 GT000001–)
  • Page 5: Table Of Contents

    Table of Contents Foreword ............2 Lubrication ..........19-20 General Information.........3-14 Chain Case ..........19 Rear Suspension........20 Snowmobile Identification ......3 Maintenance ..........21-42 Control Locations .........3 Gasoline-Oil ..........4 Periodic Maintenance Checklist ....21 Engine Break-In ...........4 Fuel System ..........22 Drive Belt Break-In ........5 Checking Engine Oil Level ......22 Cold Drive-Away Function ......5 Changing Engine Oil/Filter ......22 Speedometer/Tachometer/Digital Gauge ..5...
  • Page 6 SAFETY OF YOURSELF AND OTHERS. Parts and Accessories When in need of replacement parts, oil, or accessories for your Yamaha Snowmo- bile, be sure to only use GENUINE YAMAHA PARTS, OIL, AND ACCESSO- RIES. Only genuine Yamaha parts, oil, and accessories are engineered to meet the standards and requirements of your Yamaha Snowmobile.
  • Page 7: Foreword

    Drive with caution, observe all state and local regulations, and respect the rights of others. ISMA members like Yamaha do their part to improve trails, sponsor events, and generally support the sport of snowmobiling. As a member of the Natio- nal Snowmobile Foundation, Yamaha promotes snowmobiling through education, charity, and research programs.
  • Page 8: General Information

    Yamaha Snowmobile dealer for stamped into the crankcase of the engine. parts, service, accessories, or warranty. If the complete engine must be replaced, ask the dealer to notify Yamaha for cor- rect registration information. Control Locations Shown are the typical control locations for Yamaha snowmobiles.
  • Page 9: Gasoline-Oil

    SR10SD46 Models Accessory Outlet Emergency Stop Switch Brake Lever Lock Reverse Switch Brake Lever Headlight Dimmer Switch Thumb Warmer/ Throttle Lever Handlebar Warmer Switches Ignition Switch Heated Shield Outlet Seat Warmer Switch 0749-258 Also, if the snowmobile is to remain on a Gasoline-Oil trailer after filling the gas tank, the bed of Recommended Gasoline...
  • Page 10: Drive Belt Break-In

    If any engine trouble should occur RPM “limit” of the engine will during the engine break-in period, increase allowing the snowmobile immediately have a Yamaha dealer to move without full-throttle opera- check the snowmobile. tion. When the engine reaches proper operating temperature, the...
  • Page 11 24-hour clock is available; press the engine does not start, take the snowmo- either Left Button to alternate between bile to an authorized Yamaha Snowmo- the two modes. Next, press the Lower bile dealer. If not under warranty, this Right Button to set the clock. Press either service is at the discretion and expense of Left Button to set the hours;...
  • Page 12: Diagnostic Codes

    P1691 Forward relay open circuit a code has been activated, take the snow- P1692 Forward relay circuit low mobile to an authorized Yamaha Snow- P1694 Headlight relay open circuit mobile dealer for service. If not under P1695 Headlight relay circuit low...
  • Page 13: Handlebar Tilt (Mountain Models)

    2. Adjust the handlebar to operator’s Handlebar Tilt desired position, tighten the cap (Mountain Models) screws evenly to 2.0 kg-m (15 ft-lb), 1. Loosen the four cap screws and tilt and check steering for maximum the handlebar to the desired position. right/left turning capabilities.
  • Page 14: Cooling System

    Cooling System Jump-Starting These snowmobiles are equipped with a  NOTE: Yamaha does not recom- closed liquid cooling system for engine mend jump-starting a snowmobile cooling. The cooling system should be with a dead battery but rather to inspected daily for leakage and damage.
  • Page 15: Drive Clutch And Driven Clutch

    However, the drive clutch and driven clutch should be disassembled, cleaned, and inspected by an authorized Yamaha Snowmobile dealer after every 4000 km (2500 miles) or seasonally, whichever occurs first. This service is at the discretion 0744-527 and expense of the snowmobile owner.
  • Page 16: Drive Clutch/Driven Clutch Alignment

    Avoid spinning the drive track. Studs bile to an authorized Yamaha Snowmo- may catch on an object and pull out of the bile dealer. If not under warranty, this...
  • Page 17: Paddle Track (On Equipped Models)

    Accelerated wear strip digital gauge and a reverse alarm wear caused by operating a Power Claw will sound. track on hard-packed snow conditions is NOT covered under Yamaha warranty CAUTION policy.  Never shift into reverse while the...
  • Page 18: Access Panel/Hood

    Access Panel/Hood Removable Seat To remove the access panel and hood, use To remove the seat, remove the torx-head the following procedure: screw from the underside of the seat; then lift on the back of the seat and move it up 1.
  • Page 19: Towing

    Towing If the snowmobile is to be towed by another snowmobile, do not tow using the loops in the skis. The tow rope should be attached to the spindles. 0748-419...
  • Page 20: Operating Instructions

    0745-817 3. If the brake fluid is below the high ning. brake fluid mark, add Yamaha approved DOT 4 brake fluid until WARNING the fluid is at the recommended Engine startup at ambient tempera- level.
  • Page 21: Braking

    ON position will result in discharging the battery and WARNING possible damage to the battery. Use only Yamaha approved DOT 4 Braking brake fluid. Never substitute or mix different types or grades of brake The following items are items that the fluid.
  • Page 22: Emergency Stopping

    If the snowmobile engine stops abruptly immediately take the snowmobile to when the throttle control lever is released an authorized Yamaha Snowmobile and the activation of the monitor switch dealer for service. If not under war- is suspected, use the following proce-...
  • Page 23: Varying Altitude Operation

    If not under warranty, this components. These changes affect drive service is at the discretion and train components. Have a Yamaha dealer expense of the snowmobile owner. perform altitude-related service. However, if a dire emergency exists wherein the engine must be started, ...
  • Page 24: Lubrication

    Replacing Lubricant snowmobile authorized  Yamaha Snowmobile dealer for this NOTE: Replacing the lubricant service. This service is at the dis- can be done by the snowmobile cretion and expense of the snow- owner if qualified to do so. If the...
  • Page 25: Rear Suspension

    This procedure should be done every 40 and spring and connect the actuator operating hours. wiring harness.  NOTE: Yamaha recommends that  NOTE: Make sure the reverse All-Temp Grease be used for this sensor wire is routed up so the procedure.
  • Page 26: Maintenance

    Maintenance Periodic Maintenance Checklist Item Interval Page Remarks Brake System Daily Check for binding, leakage, and proper operation; lever firmness, travel, caliper, disc, and pads Cooling System - Liquid Daily 9,24 Check for leakage, damage, obstructions, coolant level Engine Oil Daily Check oil level and for signs of leakage Engine Oil - Initial...
  • Page 27: Fuel System

    Gasoline Additives Fuel de-icer can be used for all models. Yamaha Fuel Stabilizer should also be added to the last tank of gasoline before storage. SNO-482 3. If step 1 and 2 was followed and the Fuel Pickup Valves oil level is not within the “NOR-...
  • Page 28 Yamaha Snowmobile dealer drain pan in position, remove the for service. If not under warranty, drain plug from the oil tank.
  • Page 29: Coolant Level

    If leakage or damage is  detected, take the snowmobile to NOTE: If the oil and engine are an authorized Yamaha Snowmobile not at operating temperature, the dealer for service. If not under war- oil level may read too low. Always...
  • Page 30: Checking/Adjusting Valve Clearance

    If the owner Battery Bracket does not feel qualified, take the snowmobile authorized Yamaha Snowmobile dealer for this service. This service is at the dis- cretion and expense of the snow- mobile owner. WARNING 0747-528...
  • Page 31  NOTE: If battery posts or cable Battery Charging Chart ends have a build-up of white/ (Constant-Current Charger) green powder residue, apply water Battery Charge Time and baking soda to neutralize acid; Charge Voltage Required (at 1.5- then flush off with warm soapy State (DC) 2.0 Amps)
  • Page 32: Fuses

    If the fuse continues to blow, take the snowmobile to an autho- Fuses protect the snowmobile electrical rized Yamaha Snowmobile dealer for ser- system from overloading. If electrical vice. If not under warranty, this service is parts in the snowmobile are not working,...
  • Page 33: Brake System

    Brake System WARNING Yamaha recommends that the brake sys- Do not overfill the brake fluid reser- tem (brake lever, fluid reservoir, hose, voir. Overfilling the reservoir may caliper, pads, and brake disc) be checked cause the brake system to hydrauli-...
  • Page 34 1. Remove the reservoir cover and (if high brake fluid mark; then install and necessary) fill the reservoir to the secure the cover. Remove the tube high brake fluid mark with Yamaha from the bleeder valve. approved DOT 4 brake fluid. Checking/Changing Brake Pads...
  • Page 35: Burnishing Brake Pads

    1. Remove the brake fluid reservoir cover; then remove most of the brake fluid from the reservoir. Install the cover. CAUTION Brake fluid is highly corrosive. Do not spill brake fluid on any surface of the snowmobile.  NOTE: The above procedure will PC011A allow room for the fluid from the 7.
  • Page 36: Chain Tension

     the pad material and extends the NOTE: Drive belts should be pur- life of the pads. chased from an authorized Yamaha Snowmobile dealer, as Yamaha Chain Tension drive belts are made to exact spec- 1. Remove the shroud, right-side cover, ifications and of quality material.
  • Page 37 If the owner does not feel qualified, take the snowmo- bile to an authorized Yamaha Snow- mobile dealer for this service. This SNO-326 service is at the discretion and expense of the snowmobile owner.
  • Page 38: Track Tension

    Tension Deflection track against the tunnel causing the track to “lock.” Yamaha recommends that the track tension be checked daily during the 746-788A  first 500 km (300 miles) of operation and...
  • Page 39: Track Alignment

    Yamaha recommends that the track alignment be checked once a week Idler Wheel Assembly or whenever the track tension is adjusted.
  • Page 40: Suspension

    • Do not dispose of a damaged or worn out shock absorber your- WARNING self. Take the shock absorber to a Yamaha dealer for any ser- Always make sure the adjusting vice. bolts are snug against the axle and the idler wheel cap screws are tight- Adjusting Front Ski Shock Springs ened to specifications.
  • Page 41 1. Remove the air valve cap from the Yamaha Snowmobile dealer for this shock. service. This service is at the dis- cretion and expense of the snow- 2. Thread the valve of Shock Absorber mobile owner.
  • Page 42: Adjusting Skid Frame Rear Shock (Limited Models)

    Spring The skid frame front arm shock spring tension and the limiter straps are adjust- able. However, Yamaha recommends that the shock spring be maintained at the fac- tory preset of 3.2-6.4 mm (1/8-1/4 in.) preload. Tightening the skid frame front...
  • Page 43: Lights

    Rear spring pre-load adjustment is accomplished by rotating the adjusting Machine Screw cams. Position 3 provides the stiffest ride, and position 1 is for the light driver or slowspeed trail riding. Position 2 is for Taillight the average operator under normal condi- tions.
  • Page 44: Ski Wear Bars

    To maintain positive steering characteris- 4. Make a vertical mark which inter- tics, Yamaha recommends that the ski wear sects the horizontal mark on the aim- bars be checked before each use and ing surface directly in front of the replaced if worn beyond 1/2 of the original headlight.
  • Page 45: Adjusting Ski Stance

    Lock Nut Wear Bar 0748-904 SNO-442A 3. Remove the wear bar from the ski. Installing (Dual) Installing (Single) 1. Position the wear bar with the car- bide (A) on the inside of ski and 1. Move the wear bar into position on loosely secure using the existing the bottom of the ski.
  • Page 46: Dual Wear Bar

    Rail Wear Strips 1. Place the front of the snowmobile on a support stand. Yamaha recommends that the wear strips be checked weekly and replaced as nec- 2. Remove the cotter pin; then remove essary. Measure the wear strips at 254 the slotted nut and cap screw secur- mm (10 in.) intervals.
  • Page 47 Take the snowmobile to an authorized accelerated wear. Yamaha Snowmobile dealer for this ser-  vice. This service is at the discretion and NOTE: Two Wheel Kit and Four Wheel Kit are available to reduce expense of the snowmobile owner.
  • Page 48: Performance Tips

    If the owner does not feel qualified, take the snowmobile to an autho- rized Yamaha Snowmobile dealer SNO-338 for this service. This service is at the discretion and expense of the...
  • Page 49 4. If offset adjustment needs to be DRIVE CLUTCH/DRIVEN made, remove the driven clutch and CLUTCH OFFSET add shims (p/n 8JP-RA449-00: 2 If premature drive belt wear is experi- mm, 8JP-RA448-00: 1 mm) to enced or if the drive belt turns over, off- increase the offset or remove shims set must be checked.
  • Page 50: Preparation For Storage

    5. Fill the gas tank to its rated capacity; 13. If possible, store the snowmobile then add Yamaha Fuel Stabilizer to indoors. Raise the track off the floor the gas tank following directions on by blocking up the back end making the container for the stabilizer/gaso- sure the snowmobile is secure.
  • Page 51: Preparation After Storage

    Noise level and vibration level and correctly preparing it for another sea- Noise level (77/311/EEC): son will assure many miles and hours of trouble-free snowmobiling. Yamaha rec- 92 dB(A)@4375 r/min ommends the following procedure: Uncertainty of measurement: 1. Clean the snowmobile thoroughly.
  • Page 52: Snowmobile Safety Rules

    Snowmobile Safety Rules...
  • Page 54 PRINTED IN U.S.A.

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