ENGINE / COOLING SYSTEM
ENGINE DISASSEMBLY / INSPECTION - TOP END
VALVE COVER REMOVAL
NOTICE
The valve cover can be removed with the engine
installed in the chassis.
1. Remove the four valve cover shoulder bolts
w
isolators
using a T40 driver.
IMPORTANT
Replace rubber isolators upon assembly.
e
2. Remove valve cover
Replace isolators and valve cover seal if oil leaks are
evident.
3. If tearing down the top end of the engine, remove the
spark plugs. Stuff spark plug holes with clean shop
towels to prevent any debris from falling into the
combustion chamber.
3.54
q
and
r
and valve cover seal
.
CAMSHAFT REMOVAL
NOTICE
The camshafts can be removed with the engine
installed in the chassis.
1. Rotate the engine so the PTO cylinder is at Top Dead
Center (TDC) to relieve most of the valve spring
pressure. The camshaft lobes
the slots on the end of the camshafts
up .
2. Remove the fasteners retaining the cam chain
e
tensioner
to the cylinder. Use a new tensioner
r
gasket
upon assembly.
9930583 R02 - 2020 RZR PRO XP / XP 4 Service Manual
q
should face out and
w
should line
© Copyright Polaris Industries Inc.