Related Manuals for Yamaha MIO AL115S
Summary of Contents for Yamaha MIO AL115S
- Page 1 Read this manual carefully before operating this vehicle. OWNER’S MANUAL AL115S(C) 4C9-F8199-E1...
- Page 2 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
- Page 3 Welcome to the Yamaha world of motorcycling! As the owner of the AL115S/AL115C, you are benefiting from Yamaha’s vast experience and newest technology regard- ing the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
- Page 4 IMPORTANT MANUAL INFORMATION EAU10132 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
- Page 5 IMPORTANT MANUAL INFORMATION EAU37430 AL115S/AL115C OWNER’S MANUAL ©2008 by Thai Yamaha Motor Co., Ltd. 1st edition, October 2008 All rights reserved. Any reprinting or unauthorized use without the written permission of Thai Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Thailand.
-
Page 6: Table Of Contents
TABLE OF CONTENTS LOCATION OF IMPORTANT FOR YOUR SAFETY – PRE- Adjusting the carburetor ....7-15 LABELS ..........1-1 OPERATION CHECKS ...... 5-1 Adjusting the engine idling speed ........7-15 SAFETY INFORMATION ....2-1 OPERATION AND IMPORTANT Adjusting the throttle cable free Further safe-riding points ....2-5 RIDING POINTS......... - Page 7 TABLE OF CONTENTS Replacing a front turn signal light bulb ...........7-31 Replacing the tail/brake light bulb or a rear turn signal light bulb ..7-31 Troubleshooting ......7-33 Troubleshooting chart ....7-34 MOTORCYCLE CARE AND STORAGE ..........8-1 Care ..........8-1 Storage ...........8-3 SPECIFICATIONS......9-1 CONSUMER INFORMATION...10-1 Identification numbers ....10-1...
-
Page 8: Location Of Important Labels
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer. ZAUU0263... -
Page 9: Safety Information
SAFETY INFORMATION EAU10313 Safe Riding tersections are the most likely Be a Responsible Owner Perform the pre-operation checks each places for motorcycle accidents As the vehicle’s owner, you are re- time you use the vehicle to make sure it to occur. sponsible for the safe and proper op- is in safe operating condition. - Page 10 SAFETY INFORMATION ● the operator is veering wide on a Never ride under the influence of tem become very hot during or af- turn due to excessive speed or alcohol or other drugs. ter operation and can cause undercornering (insufficient lean burns.
- Page 11 Yamaha accessories, which are avail- ● Shifting weights can create a sud- Use extra care when riding a motorcy- able only from a Yamaha dealer, have den imbalance. Make sure that cle that has added cargo or accesso- been designed, tested, and approved accessories and cargo are se- ries.
- Page 12 Keep the following guidelines in mind, the motorcycle may become for Yamaha vehicles. Yamaha is not in as well as those provided under “Load- unstable in cross winds. These a position to test the products that ing”...
-
Page 13: Further Safe-Riding Points
SAFETY INFORMATION ● Aftermarket Tires and Rims EAU10372 The brake pads could get wet Further safe-riding points The tires and rims that came with your when you wash the scooter. After ● Be sure to signal clearly when motorcycle were designed to match washing the scooter, check the making turns. -
Page 14: Helmets
SAFETY INFORMATION EAUU0030 Types of helmets and their usage Helmets ● Half-type: use only for riding at Operating this vehicle without an ap- low speeds proved motorcycle helmet increases your chances of a severe head injury or death in the event of an accident. The majority of fatalities from motorcy- cle or scooter accidents are the result of head injuries. -
Page 15: Description
DESCRIPTION 1 - D ESCRIPTION EAU10410 Left view 1, 2 7, 8 11 10 ZAUU0106 1. Headlight (page 7-30) 9. Kickstarter (page 4-8) 2. Front turn signal lights (page 7-31) 10. Engine oil drain bolt A (page 7-9) 3. Luggage hook (page 4-10) 11. -
Page 16: Right View
DESCRIPTION EAU10420 Right view 3 4 5 ZAUU0107 1. Fuel tank cap (page 4-5) 2. Air filter element (page 7-12) 3. Dry battery (page 7-27) 4. Fuse (page 7-29) 5. Helmet holder (page 4-8) 6. Front brake fluid reservoir (page 7-22) 7. -
Page 17: Controls And Instruments
DESCRIPTION EAU10430 Controls and instruments ZAUU0108 1. Rear brake lever (page 4-4) 2. Starter (choke) lever (page 4-7) 3. Left handlebar switches (page 4-3) 4. Speedometer unit (page 4-3) 5. Right handlebar switches (page 4-3) 6. Throttle grip (page 7-16) 7. -
Page 18: Instrument And Control Functions
INSTRUMENT AND CONTROL FUNCTIONS 1 - I NSTRUMENT AND CONTROL FUNCTIONS EAUU0061 To lock the steering Main switch The headlight, auxiliary lights, meter lighting and taillight come on automat- ically when the engine is started. EAU10661 All electrical systems are off. The key can be removed. -
Page 19: Keyhole Cover
INSTRUMENT AND CONTROL FUNCTIONS To unlock the steering EAUU0070 To close the keyhole cover Keyhole cover ZAUU0017 ZAUU0014 ZAUU0015 Insert the key head into the keyhole Insert the key and turn it to “OFF”. cover receptacle as shown, and then 1. -
Page 20: Indicator Lights
INSTRUMENT AND CONTROL FUNCTIONS EAU10980 EAUU0080 EAU12347 Indicator lights Speedometer unit Handlebar switches Left ZAUU0110 ZAUU0111 ZAUU0112 1. Turn signal indicator light “ ” 1. Speedometer 2. High beam indicator light “ ” 2. Odometer 1. Dimmer switch “ ” 3. -
Page 21: Front Brake Lever
INSTRUMENT AND CONTROL FUNCTIONS EAU12400 EAU12900 EAU12950 Front brake lever Rear brake lever Dimmer switch “ ” Set this switch to “ ” for the high beam and to “ ” for the low beam. EAU12460 Turn signal switch “ / ” To signal a right-hand turn, push this switch to “... -
Page 22: Fuel Tank Cap
INSTRUMENT AND CONTROL FUNCTIONS EAU37471 EAU13212 Fuel tank cap Fuel ZAUU0025 ZAUU0026 1. Fuel tank filler tube ZAUU0024 To install the fuel tank cap 2. Fuel level 1. Insert the fuel tank cap into the 1. Fuel tank cap Make sure there is sufficient gasoline tank opening and turn it clockwise a. - Page 23 90% gasoline and 10% for etha- swallow some gasoline or inhale a nol we call E10. lot of gasoline vapor, or get some YAMAHA production can be use gas- gasoline in your eyes, see your ohol [E10] Octane 91 or higher. How-...
-
Page 24: Catalytic Converter
INSTRUMENT AND CONTROL FUNCTIONS EAU13433 ECA10701 EAU13590 Catalytic converter Starter (choke) lever “ ” NOTICE This model is equipped with a catalytic Use only unleaded gasoline. The converter in the exhaust system. use of leaded gasoline will cause EWA10862 unrepairable damage to the catalyt- WARNING ic converter. -
Page 25: Kickstarter
INSTRUMENT AND CONTROL FUNCTIONS EAU37650 EAU13891 EAU37481 Kickstarter Seat Helmet holders To open the seat 1. Insert the key in the lock, and then turn it as shown. 2. Fold the seat up. ZAUU0119 ZAUU0117 1. Seat lock 1. Kickstarter 2. -
Page 26: Storage Compartment
INSTRUMENT AND CONTROL FUNCTIONS To release a helmet from a helmet EAU14530 ECA10080 Storage compartment NOTICE holder Keep the following points in mind Open the seat, remove the helmet when using the storage compart- from the helmet holder, and then close ment. -
Page 27: Luggage Hook
INSTRUMENT AND CONTROL FUNCTIONS EAUT1072 Luggage hook ZAUU0120 1. Luggage hook EWAT1031 WARNING ● Do not exceed the load limit of 1 kg (2.2 lb) for the luggage hook. ● Do not exceed the maximum load of 163 kg (359 lb) for the vehicle. -
Page 28: For Your Safety - Pre-Operation Checks
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer. Before using this vehicle, check the following points:... - Page 29 • Make sure that operation is smooth. • Check cable free play. Throttle grip 7-16, 7-24 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 7-23 •...
-
Page 30: Operation And Important Riding Points
Starting and warming up a Read the Owner’s Manual carefully to become familiar with all controls. If cold engine there is a control or function you do not understand, ask your Yamaha dealer. EWA10271 WARNING Failure to familiarize yourself with... -
Page 31: Starting A Warm Engine
OPERATION AND IMPORTANT RIDING POINTS 4. After starting the engine, move EAU16640 EAU16761 Starting a warm engine Starting off the starter (choke) back halfway. Follow the same procedure as for NOTICE: For maximum engine starting a cold engine with the excep- life, never accelerate... -
Page 32: Acceleration And Deceleration
OPERATION AND IMPORTANT RIDING POINTS ● EAU16780 EAU16793 Railroad crossings, streetcar Acceleration and Braking rails, iron plates on road con- deceleration struction sites, and manhole covers become extremely slip- pery when wet. Therefore, slow down when approaching such areas and cross them with cau- tion. -
Page 33: Tips For Reducing Fuel
OPERATION AND IMPORTANT RIDING POINTS EAU16820 EAU16830 EAU37792 Tips for reducing fuel Engine break-in 0–150 km (0–90 mi) consumption There is never a more important peri- od in the life of your engine than the Fuel consumption depends largely on period between 0 and 1000 km (600 your riding style. - Page 34 If any engine trouble should occur during the engine break-in period, immediately have a Yamaha dealer check the vehicle. [ECA10362] Avoid prolonged operation above 1/2 Avoid prolonged operation above 3/4 throttle.
-
Page 35: Parking
OPERATION AND IMPORTANT RIDING POINTS EAU17213 Parking When parking, stop the engine, and then remove the key from the main switch. EWA10311 WARNING ● Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them and be burned. -
Page 36: General Note
Much can be gained from the correct use and maintenance of a motorcycle. 1. THE CUSTOMERS CAN USE THE FULLEST 2. A MOTORCYCLE CAN KEEP ITS PERFORMANCE POTENTIAL OF YAMAHA MOTORCYCLES CAPABILITY FOR A LONGER TIME Comparison of wear on engine parts (piston, piston ring, cylinder, etc.) - Page 37 OPERATION AND IMPORTANT RIDING POINTS 3. FUEL COST AND REPAIR EXPENSES CAN BE 4. A MOTORCYCLE CAN DEMAND A HIGH PRICE KEPT TO A MINIMUM WHEN IT IS TRADED IN AS A USED PRODUCT Fuel consumption With maintenance 100% Without maintenance Distance covered (km) Customer’s running cost...
-
Page 38: Periodic Maintenance And Adjustment
If If you do not have the tools or experi- you are not familiar with vehicle ence required for a particular job, have a Yamaha dealer perform it for you. -
Page 39: Periodic Maintenance Chart For The
● From 16000 km, repeat the maintenance intervals starting from 4000 km ● Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and tech- nical skills. EAU46930 Periodic maintenance chart for the emission control system... -
Page 40: General Maintenance And
PERIODIC MAINTENANCE AND ADJUSTMENT EAUU0091 General maintenance and lubrication chart ODOMETER READING (km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK 1000 4000 7000 10000 13000 Air filter element • Check condition. √ √ √ √ √ • Replace. V-belt case air filter √... - Page 41 PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING (km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK 1000 4000 7000 10000 13000 √ √ √ √ √ 12 * Steering bearings • Check bearing play and steering for roughness. • Lubricate with lithium-soap-based grease. Every 13000 km (8000 mi) 13 * Chassis fasteners •...
- Page 42 PERIODIC MAINTENANCE AND ADJUSTMENT EAU18660 ● The air filter needs more frequent service if you are riding in unusually wet or dusty areas. ● Hydraulic brake service • Regularly check and, if necessary, correct the brake fluid level. • Every two years replace the internal components of the brake master cylinder and caliper, and change the brake fluid. •...
-
Page 43: Removing And Installing Cowlings
PERIODIC MAINTENANCE AND ADJUSTMENT EAU18712 EAUU0270 Removing and installing Cowlings A cowlings and panels To remove the cowling ZAUU0131 1. Screws (x 8) 2. Cowling B ZAUU0262 2. Pull cowling A off as show. ZAUU0127 1. Screws (x 4) 1. Panel A 2. -
Page 44: Checking The Spark Plug
PERIODIC MAINTENANCE AND ADJUSTMENT To install the cowling EAUT1835 Checking the spark plug 1. Align the tab in cowling A with the slots of cowling B, and then push cowling A into the original posi- tion. 2. Install the screws on cowling A and B. - Page 45 If the spark plug shows a distinctly dif- ferent color, the engine could be oper- ating improperly. Do not attempt to diagnose such problems yourself. In- stead, have a Yamaha dealer check the vehicle. 2. Check the spark plug for elec- trode erosion and excessive car- ZAUU0135 1.
-
Page 46: Engine Oil And Oil Strainer
PERIODIC MAINTENANCE AND ADJUSTMENT EAUU0341 3. Wait a few minutes until the oil Engine oil and oil strainer If a torque wrench is not available when settles, remove the oil filler cap, The engine oil level should be installing a spark plug, a good estimate wipe the dipstick clean, insert it checked before each ride. - Page 47 PERIODIC MAINTENANCE AND ADJUSTMENT 5. Insert the dipstick into the oil filler drain bolt, the O-ring, compres- 5. Check the O-ring for damage and hole, and then tighten the oil filler sion spring, and oil strainer will replace it if necessary. cap.
-
Page 48: Final Transmission Oil
“ENERGY CONSERVING ride. If any leakage is found, have a filler cap and final transmission II” or higher. Yamaha dealer check and repair the drain bolt to drain the oil from the ● scooter. In addition, the final transmis- Make sure that no foreign ma- final transmission case. -
Page 49: Air Filter And V-Belt Case Air Filter
PERIODIC MAINTENANCE AND ADJUSTMENT 6. Refill with the specified amount of EAUU0331 2. Remove the air filter case cover Air filter and V-belt case air the recommended final transmis- by removing the screws. filter elements sion oil, and then install and tight- 3. - Page 50 PERIODIC MAINTENANCE AND ADJUSTMENT 2. Remove the V-belt air filter case 6. Check the element for damage assembly by removing the bolts and replace it if necessary. and loosening the screw clamp. 7. Apply oil of the recommended type to the entire surface of the el- ement, and then squeeze the ex- cess oil out.
- Page 51 V-belt Recommended oil: case for accumulated dirt or water. Yamaha foam air filter oil or other quality foam air filter oil 8. Install the element into the filter case.
-
Page 52: Adjusting The Carburetor
Therefore, most checked and, if necessary, adjusted carburetor adjustments should be left as follows at the intervals specified in to a Yamaha dealer, who has the nec- the periodic maintenance and lubrica- essary professional knowledge and tion chart. -
Page 53: Adjusting The Throttle Cable Free Play
Throttle cable free play obtained as described above, have a The throttle cable free play should Yamaha dealer make the adjustment. measure 3.0–7.0 mm (0.12–0.28 in) at 7. Install the panel and close the the throttle grip. Periodically check the seat. -
Page 54: Valve Clearance
Tire air pressure (measured on cold this from occurring, the valve clear- regarding the specified tires. tires): ance must be adjusted by a Yamaha Up to 90 kg (198 lb): Tire air pressure dealer at the intervals specified in the... - Page 55 If the tire shows crosswise lines, have a Yamaha dealer re- lines (minimum tread depth), if the tire After extensive tests, only the tires list- place the tire immediately. has a nail or glass fragments in it, or if ed below have been approved for this ●...
-
Page 56: Wheels
(for spoke wheel mod- el) or damage before each ride. If any damage is found, have a Yamaha dealer replace wheel. Do not attempt even the smallest repair to the wheel. A de- formed or cracked wheel must be replaced. -
Page 57: Checking The Front Brake Lever Free Play
1. Rear brake lever free play brake lever end. If there is free play, The brake lever free play should mea- have a Yamaha dealer inspect the sure 10–20 mm (0.39–0.47 in) as brake system. shown. Periodically check the brake... -
Page 58: Checking The Front Brake Pads And Rear Brake Shoes
To check the brake pad wear, check the wear limit line, have a Yamaha the wear indicator grooves. If a brake dealer replace the brake shoes as a pad has worn to the point that the set. -
Page 59: Checking The Brake Fluid Level
However, if the handlebars. the brake fluid level goes down ● Use only the recommended qual- suddenly, have a Yamaha dealer ity brake fluid, otherwise the rub- check the cause. seals deteriorate, causing leakage and poor braking performance. -
Page 60: Changing The Brake Fluid
Have a Yamaha dealer change the The V-belt must be checked and re- cables brake fluid at the intervals specified in placed by a Yamaha dealer at the in- The operation of all control cables and the TIP after the periodic maintenance tervals... -
Page 61: Checking And Lubricating The Throttle Grip And Cable
PERIODIC MAINTENANCE AND ADJUSTMENT EAU23111 EAU43641 The pivoting points of the front and Checking and lubricating the Lubricating the front and rear rear brake levers must be lubricated at throttle grip and cable brake levers the intervals specified in the periodic The operation of the throttle grip maintenance and lubrication chart. -
Page 62: Checking And Lubricating The Centerstand And Sidestand
If the centerstand or sidestand bars several times to check if the does not move up and down front fork compresses and re- smoothly, have a Yamaha dealer bounds smoothly. check or repair it. Otherwise, the centerstand or sidestand could... -
Page 63: Checking The Steering
Worn or loose steering bearings may forward and backward. If any free cause danger. Therefore, the opera- play can be felt, have a Yamaha tion of the steering must be checked dealer check or repair the steer- as follows at the intervals specified in ing. -
Page 64: Checking The Wheel Bearings
However, EWA10760 wheel hub or if the wheel does not turn the battery lead connections need to WARNING smoothly, have a Yamaha dealer be checked and, if necessary, tight- ● Electrolyte is poisonous and check the wheel bearings. - Page 65 Batteries produce explosive to a constant-voltage battery charg- ECA16530 NOTICE hydrogen gas. Therefore, keep er, have a Yamaha dealer charge Always keep the battery charged. sparks, flames, cigarettes, etc., your battery. Storing a discharged battery can away from the battery and pro- vide sufficient ventilation when cause permanent battery damage.
-
Page 66: Replacing The Fuse
PERIODIC MAINTENANCE AND ADJUSTMENT EAU23482 4. If the fuse immediately blows Replacing the fuse again, have a Yamaha dealer check the electrical system. ZAUU0149 1. Fuse ZAUU0148 2. Remove the blown fuse, and then 1. Spare fuse install a new fuse of the specified amperage. -
Page 67: Replacing A Headlight Bulb
1. Headlight bulb holder 1. Do not touch the glass part of the bulb. 4. Install the cowling. ECA10660 5. Have a Yamaha dealer adjust the NOTICE headlight beam if necessary. Do not touch the glass part of the headlight bulb to keep it free from... -
Page 68: Replacing A Front Turn Signal Light Bulb
NOTICE 7. Install the cowling. Place the vehicle on the centerstand. It is advisable to have a Yamaha dealer perform this job. Tail/brake light bulb 1. Open the seat. (See page 4-8 for 1. Place the scooter on the center- seat opening and closing proce- stand. - Page 69 PERIODIC MAINTENANCE AND ADJUSTMENT 5. Install the socket into its original position, and then securely close the seat. ZAUU0155 ZAUU0156 1. Tail/brake light bulb 1. Rear turn signal light bulb socket (x 2) 3. Remove the burnt out bulb from 2.
-
Page 70: Troubleshooting
Use only genuine Yamaha replace- ment parts. Imitation parts may look like Yamaha parts, but they are often inferior, have a shorter service life and can lead to expensive repair bills. EWA15141... -
Page 71: Troubleshooting Chart
Remove the spark plug and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good. -
Page 72: Motorcycle Care And Storage
MOTORCYCLE CARE AND STORAGE 1 - M OTORCYCLE CARE AND STORAGE EAUU0403 3. Remove extremely stubborn dirt, a soft, clean cloth or sponge Care like oil burnt onto the crankcase, with water to clean plastic. While the open design of a motorcycle with a degreasing agent and a However, if the plastic parts reveals the attractiveness of the tech-... - Page 73 MOTORCYCLE CARE AND STORAGE instruments, switches the area is covered with a wet cloth for duced discoloring of stainless- lights), breather hoses and a few minutes before cleaning. steel exhaust systems can be re- vents. moved through polishing.) After riding in the rain or near the sea ●...
-
Page 74: Storage
Long-term Before storing your scooter for several ● Consult a Yamaha dealer for ad- months: vice on what products to use. 1. Follow all the instructions in the ● Washing, rainy weather or humid “Care”... - Page 75 MOTORCYCLE CARE AND STORAGE 2. Drain the carburetor float cham- make sure to ground the cessively cold or warm place [less ber by loosening the drain bolt; spark plug electrodes while than 0 °C (30 °F) or more than this will prevent fuel deposits from turning the engine over.
-
Page 76: Specifications
SPECIFICATIONS 1 - S PECIFICATIONS Dimensions: Engine oil: Clutch: Overall length: Type: Clutch type: 1820 mm SAE 10W-30, SAE 10W-40, SAE 20W-40 Dry, centrifugal automatic Overall width: Transmission: or SAE 20W-50 675 mm Primary reduction system: Recommended engine oil grade: Overall height: Helical gear API service SE, SF, SG type or higher... - Page 77 SPECIFICATIONS Bulb voltage, wattage × quantity: Rear tire: Recommended fluid: DOT 3 or 4 Type: Headlight: 12 V, 25 W/25 W × 2 Rear brake: With tube Size: Type: Tail/brake light: 12 V, 5.0 W/21.0 W × 1 80/90-14M/C 40P Drum brake Manufacturer/model: Operation:...
-
Page 78: Consumer Information
Record the key identification number, vehicle identification number and en- gine serial number in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the ve- hicle is stolen. KEY IDENTIFICATION NUMBER:... - Page 79 CONSUMER INFORMATION EAU26450 Engine serial number ZAUU0105 1. Engine serial number The engine serial number is stamped into the final gear case. 10-2...
- Page 80 1 - C ONSUMER INFORMATION...
- Page 82 PRINTED IN THAILAND...