Advertisement
Quick Links
Instructions - Parts
E E E - - - Flo®
Flo®
Flo®
DC
DC Control
DC
Control
Control Module
User Interface
Interface for
for E E E - - - Flo®
Flo® DC
User
User
Interface
for
Flo®
For professional
professional use
use only.
only.
For
For
professional
use
only.
Important
Important Safety
Important
Safety Instructions
Safety
Read all warnings and instructions in this manual, the supplied
ADCM manual, and the E-Flo DC manuals before using the
Save these
equipment. Save
Save
See manual 332013 (supplied) for
complete warnings and approvals for
24L097 Advanced Display Control
Module (ADCM).
Module Kit
Module
Kit
Kit
DC Pumps
Pumps with
with an
an Advanced
DC
Pumps
with
an
Instructions
Instructions
these instructions.
instructions.
these
instructions.
PROVEN QUALITY. LEADING TECHNOLOGY.
Advanced Motor.
Motor.
Advanced
Motor.
3A2527M
EN
Advertisement
Related Manuals for Graco E-Flo B Series
Summary of Contents for Graco E-Flo B Series
- Page 1 Instructions - Parts E E E - - - Flo® Flo® Flo® 3A2527M DC Control Control Control Module Module Kit Module User Interface Interface for for E E E - - - Flo® Flo® DC DC Pumps Pumps with with an an Advanced Advanced Motor.
- Page 2 Contents Contents Contents Related Manuals ..........3 Setup Screen 9 ..........18 Setup Screen 10 .......... 18 Models............... 3 Setup Screens 11 and 12 ......19 Control Module ........... 4 Setup Screens 13 and 14 ......19 Setup Screen 15 .......... 19 Installation............
- Page 3 Related Manuals Related Manuals Manuals Related Related Manuals Manual Manual in in in Manual Description Description Description English English English 3A2526 Instructions-Parts Manual, E-Flo DC Motor 3A2096 Instructions-Parts Manual, E-Flo DC 4-Ball Piston Pumps 332013 Instructions-Parts Manual, for Advanced Display Control Module (ADCM) 3A0539 Instructions-Parts Manual, 4–Ball Lowers 334359...
- Page 4 Control Module Control Module Module Control Control Module The Control Module provides the interface for users to enter selections and view information related to setup and operation. The screen backlight is factory set to remain on, even without screen activity. See Setup Screen 19, page 22 set the brightness and backlight timer.
- Page 5 Installation Cable Connection Connection Cable Cable Connection Order an accessory cable (C) from Table 1. Connect the cable to Port 3 on the bottom of the control module (see Fig. 2). Connect the other end to the power terminal (PT) on the motor (see Fig. 3). Connect other cables as described in Table 2.
- Page 6 Operation Operation Operation Operation Module Screens Screens Module Module Screens represents. The two softkeys are membrane buttons whose function correlates with the screen content to the immediate left of the button. The Control Module has two sets of screens: Run and Setup. For detailed information see NOTICE NOTICE NOTICE...
- Page 7 Operation Table 3 3 3 Module Module Keys Keys Table Table Module Keys Membrane Membrane Membrane Keys Keys Keys Softkeys Softkeys Softkeys Enter Enter Enter Screen: Screen: Screen: Highlight data that can be edited. Also changes the function of the Up/Down arrows Toggle: Toggle between the Run screens Toggle: Toggle:...
- Page 8 Operation Screen Navigation Navigation and and Editing Editing Screen Screen Navigation Editing Refer to this section for instructions on navigating Check Check Box Check Box Fields Fields Fields screens, entering information, and making selections. A check box field is used to enable or disable features All Screens Screens Screens...
- Page 9 Run Screens Run Screens Screens Run Screen Screen 1 1 1 Screens Screen This screen displays information for a selected The Run screens display current target values and pump and profile. A box around an icon indicates performance for a selected pump and profile. Any which mode the active pump and profile is running alarms display in the sidebar at the right of the (pressure or flow).
- Page 10 Run Screens Run Screen Screen 2 2 2 Run Screen Screen 3 3 3 Screen Screen This screen displays information for controlling an This screen displays pressure settings for the active electric agitator using the supervisor to pass on pump and profile. Pressure can be measured in psi, the control set point to a Variable Frequency Drive bar, and MPa.
- Page 11 Run Screens Run Screen Screen 4 4 4 Run Screen Screen 5 5 5 Screen Screen This screen displays fluid flow settings for the active This screen displays the current pressure readings of pump and profile. Fluid flow can be measures in liters transducers 1 and 2.
- Page 12 Run Screens Run Screen Screen 6 6 6 Screen Displays an estimate of the volume dispensed out of this tank since the last reset event. This screen displays volume information about the tank: the volume dispensed and the remaining To reset the volume dispensed: volume.
- Page 13 Setup Screens Setup Screens Screens Setup Setup Screens Use the Setup screens for pump settings and accessory features. See Screen Navigation and Editing, page 8 for information on how to make selections and enter data. Inactive fields are grayed out on a screen. to establish the configuration for your system and affect the displayed data.
- Page 14 Setup Screens Setup Screen Screen 2 2 2 Setup Setup Screen If the system is equipped with a back pressure regulator (BPR), set the target air pressure to the BPR from 0 to 100 Use this screen to set the maximum, target, and percent (approximately 1 to 100 psi).
- Page 15 Setup Screens Setup Screen Screen 3 3 3 Setup Screen Screen 4 4 4 Setup Setup Screen Setup Setup Screen Use this screen to set your flow rate settings for a Use this screen to specify how the system responds selected pump and profile.
- Page 16 Setup Screens Setup Screen Screen 5 5 5 Setup Setup Screen Setup Setup Screen Setup Screen Screen 4 4 4 Key To enable the pressure alarm: Use this screen to set the lower pump size (cc) of • Line 1 (Pressure Maximum): Select each pump.
- Page 17 Setup Screens Setup Screen Screen 6 6 6 Setup Screen Screen 8 8 8 Setup Setup Screen Setup Setup Screen Use this screen to view the grand totalizer value and Use this screen to set up the pressure for to set or reset the batch totalizer. transducer 1.
- Page 18 Setup Screens Setup Screen Screen 9 9 9 Setup Screen Screen 10 Setup Setup Screen Setup Setup Screen Use this screen to set up the pressure for transducer Use this screen to specify how the system responds 2. The typical application is monitoring BPR fluid if the system pressure begins to operate outside of pressure.
- Page 19 Setup Screens Setup Screens Screens 11 11 and and 12 Setup Screen Screen 15 Setup Setup Screens Setup Setup Screen These screens are auto-populated by the software. Use this screen to set your modbus preferences. Screen 11 displays the serial numbers of motors 1–4, NOTES: NOTES: NOTES:...
- Page 20 Setup Screens Setup Screen Screen 16 Setup Setup Screen Setup Setup Screen Setup Screen 16 Screen 16 Key Select this box to manually activate the Use this screen to configure and control the tank fill fill solenoid output on port 4, pin 3. feature and Intelligent Paint Kitchen peripherals.
- Page 21 Setup Screens Setup Screen Screen 17 Setup Setup Screen Use this screen to monitor, set up, and control the Intelligent Paint Kitchen peripherals. For more information, see the Set Up Peripherals section of the Intelligent Paint Kitchen manual 3A4030. NOTES: NOTES: NOTES: •...
- Page 22 Setup Screens The Tank High Alarm allows for the connected device to receive an alarm when the level of the primary tank is above the value that is defined in this field. If the value is set to 0, the event is disabled.
- Page 23 Setup Screens Setup Screen Screen 20 Setup Screen Screen 21 Setup Setup Screen Setup Setup Screen Use this screen to set up the input scaling (radar level This screen is for enabling a modbus communications sensor) for 4–20mA devices and turn on the current alarm and disabling the Stop Pump function of the loop (Port 8 and Port 9 of the ADCM).
- Page 24 Setup Screens Setup Screen Screen 22 Setup Setup Screen Enable or disable auto restart. The default setting is disabled. If enabled, the unit resumes operation at the profile that was Use this screen to enable or disable the run/stop set before the unit was turned off. switch and auto restart.
- Page 25 Setup Screens Setup Screen Screen 24 Setup Screen Screen 25 Setup Setup Screen Setup Setup Screen Use this screen to set your date format, date, time, Use this screen to enter a password that will be or force a restart of the system when updating the required to access the Setup screens.
- Page 26 Error Code Troubleshooting Error Code Code Troubleshooting Troubleshooting Error Error Code Troubleshooting Notes about about the the following following error error codes: codes: Error codes can take three forms: Notes Notes about following error codes: • On Advanced motors, flow (K codes) and pressure •...
- Page 27 Error Code Troubleshooting Display Applicable Blink Alarm or or or Display Display Applicable Applicable Blink Blink Alarm Alarm Description Description Description Code Code Code Motor Motor Motor Code Code Code Deviation Deviation Deviation Calibration of the encoder and stroke range was successfully ENDC ENDC ENDC...
- Page 28 Error Code Troubleshooting Display Applicable Blink Alarm or or or Display Display Applicable Applicable Blink Blink Alarm Alarm Description Description Description Code Code Code Motor Motor Motor Code Code Code Deviation Deviation Deviation The estimated remaining volume in the secondary tank is below the deviation level.
- Page 29 Error Code Troubleshooting Display Applicable Blink Alarm or or or Display Display Applicable Applicable Blink Blink Alarm Alarm Description Description Description Code Code Code Motor Motor Motor Code Code Code Deviation Deviation Deviation Basic and Motor over temperature. Motor will throttle itself to stay below T3D_ T3D_ T3D_...
- Page 30 Parts Parts Parts Parts 24P822 Control Control Module Module Kit Kit (Single (Single Phase, Phase, Side Side Mount) Mount) 24P822 24P822 Control Module (Single Phase, Side Mount) Part Description Part Description Part Part Description Description Part Part Description Description — — — 24P821 DISPLAY KIT, control BRACKET, control...
- Page 31 Parts 17V232 Control Control Module Module Kit Kit (Three (Three Phase, Phase, Side Side Mount) Mount) 17V232 17V232 Control Module (Three Phase, Side Mount) Part Description Part Description Part Part Description Description Part Part Description Description — — — — — — DISPLAY KIT, control WASHER;...
- Page 32 Accessories Accessories Accessories Accessories BPR Controller Controller Kit Kit 24V001 24V001 Controller 24V001 NOTE: NOTE: NOTE: Parts for kits in the following table are not sold separately. Part Part Part Description Description Description Part Part Part — — — TRANSDUCER, 25D293 Radar Sensor Kit miniature...
- Page 33 Accessories Run/Stop Switch Switch Kit Kit 16U729 16U729 Run/Stop Run/Stop Switch 16U729 Technical Specifications Specifications for for 16U729 16U729 Technical Technical Specifications 16U729 Run/Stop Switch Switch Kit Kit 16U729 16U729 Metric Run/Stop Run/Stop Switch 16U729 Metric Metric Switch Switch Ratings: Switch Ratings: Ratings:...
- Page 34 Accessories Pressure Transducer Transducer Kit Kit for for 4 4 4 - - - ball ball pumps pumps 24R050, 24R050, Pressure Pressure Transducer Transducer Kit Kit for Pressure Pressure Transducer ball pumps 24R050, Pressure Transducer 2 2 2 - - - ball ball pumps pumps 24Y245 24Y245...
- Page 35 Appendix A - Modbus Variable Map Appendix A A A - - - Modbus Modbus Variable Variable Map Appendix Appendix Modbus Variable To communicate through fiber optics with the E-Flo Table 4 shows the registers needed for basic DC Control Module, reference the appropriate operation, monitoring, and alarm control features.
- Page 36 Appendix A - Modbus Variable Map Modbus Variable Register Size Notes/Units Modbus Modbus Variable Variable Register Register Size Size Notes/Units Notes/Units Register Register Register Access Access Access 403209 Volume Units Read / Write 16 Bit 0 = Liters 1 = Gallons 403210 Flow Units Read / Write...
- Page 37 Appendix A - Modbus Variable Map Modbus Variable Register Size Notes/Units Modbus Modbus Variable Variable Register Register Size Size Notes/Units Notes/Units Register Register Register Access Access Access 403222 Read / Write 16 Bit Integer Value (0 - 65535) (Reads ignored) Transducer 2 Offset 403223 Read / Write...
- Page 38 Appendix A - Modbus Variable Map Modbus Variable Register Size Notes/Units Modbus Modbus Variable Variable Register Register Size Size Notes/Units Notes/Units Register Register Register Access Access Access Pump Status 404100 Pump Status Bits Read / Write 16 Bit bit 0 = Pump trying to move bit 1 = Pump actually moving bit 2 = Active Alarm bit 3 = Active Deviation...
- Page 39 Appendix A - Modbus Variable Map Modbus Variable Register Size Notes/Units Modbus Modbus Variable Variable Register Register Size Size Notes/Units Notes/Units Register Register Register Access Access Access 404114 Display Events — High Word Read Only 16 Bit Display events, Table 5. 404115 Display Events —...
- Page 40 Appendix A - Modbus Variable Map Modbus Variable Register Size Notes/Units Modbus Modbus Variable Variable Register Register Size Size Notes/Units Notes/Units Register Register Register Access Access Access 404144* Pump 2 Serial Number 2 — High Read Only 16 Bit Characters 4-6 ASCII Word * Exists only on dual lower systems.
- Page 41 Appendix A - Modbus Variable Map Modbus Variable Register Size Notes/Units Modbus Modbus Variable Variable Register Register Size Size Notes/Units Notes/Units Register Register Register Access Access Access 404205 Transducer 1 type Read / Write 16 Bit 0 = None 404206 Transducer 2 type Read / Write 16 Bit...
- Page 42 Appendix A - Modbus Variable Map Modbus Variable Register Size Notes/Units Modbus Modbus Variable Variable Register Register Size Size Notes/Units Notes/Units Register Register Register Access Access Access Profile Setup Blocks Each profile block is a group of 12 registers. The profile (1–4) is the 4th digit (x) in the register number and corresponds with the actual user profile being defined.
- Page 43 Appendix A - Modbus Variable Map Modbus Variable Register Size Notes/Units Modbus Modbus Variable Variable Register Register Size Size Notes/Units Notes/Units Register Register Register Access Access Access Intelligent Paint Kitchen Registers Integration 406100 Secs Counter Read Only 0 - 59 406101 Pump Status Bits Read / Write...
- Page 44 Appendix A - Modbus Variable Map Modbus Variable Register Size Notes/Units Modbus Modbus Variable Variable Register Register Size Size Notes/Units Notes/Units Register Register Register Access Access Access 406111 VFD Enable Status Read / Write Bit 0: 0 = Off, 1 = On Bit 1: 0 = Local Request, 1 = Remote Request...
- Page 45 Appendix A - Modbus Variable Map Modbus Variable Register Size Notes/Units Modbus Modbus Variable Variable Register Register Size Size Notes/Units Notes/Units Register Register Register Access Access Access 406139 Pump Control Bitfield Read / Write Bit 0 = Clear Alarm Bit 1 = Reset Batch Bit 2 = Reset Maint Counter 1 Bit 3 = Reset Maint Counter 2 Bit 4 = Reset Maint Agitator...
- Page 46 Appendix A - Modbus Variable Map Modbus Variable Register Size Notes/Units Modbus Modbus Variable Variable Register Register Size Size Notes/Units Notes/Units Register Register Register Access Access Access 406146 Stop Profile BPR % Setting Read / Write 406147 Primary Tank Level High Alarm Read / Write 406148 Primary Tank Fill Target...
- Page 47 Appendix A - Modbus Variable Map Error Code Troubleshooting, page 26, for a description of each alarm. Table Table 5 5 5 Alarm Table Alarm Alarm Bits Bits Bits 404112 - - - Pump Pump Events Events 1 1 1 — — — High High Word Word 404112...
- Page 48 Appendix A - Modbus Variable Map — — Reserved 404116 404116 - - - Pump 404116 Pump Events Pump Events Events 2 2 2 — — — High High High Word Word Word Event Type Event Code Event Name — —...
- Page 49 Appendix A - Modbus Variable Map 404114 - - - Display Display Events Events — — — High High Word Word 404114 404114 Display Events High Word Event Type Event Code Event Name Deviation Pressure Transducer Error P6C1 Alarm L1AF Primary Tank Freeze Alarm Deviation P3CB...
- Page 50 Appendix A - Modbus Variable Map Table 6 6 6 Pump Pump Status Status and and Control Control Bits Bits Table Table Pump Status Control Bits 404100 404100 - - - Pump 404100 Pump Status Pump Status Bits Status Bits Bits Meaning Reads 1 if the pump is trying to move...
- Page 51 Appendix A - Modbus Variable Map Table 7 7 7 Units Units Table Table Units Unit Type Type Units Register Register Unit Unit Type Selectable Selectable Units Selectable Units Units Units Units Register Converting Converting registers Converting registers to to to registers Register Register...
- Page 52 Appendix B - Pump Control from a PLC Appendix B B B - - - Pump Pump Control Control from from a a a PLC Appendix Appendix Pump Control from This guide shows how to use the information in Appendix A to control a pump remotely from a PLC. The steps progress from basic pump control to more advanced monitoring and alarm control features.
- Page 53 Appendix B - Pump Control from a PLC View pump pump status: status: Read register 404100 to see Monitor pump pump cycle cycle rate, rate, flow flow rate, rate, and and pressure: pressure: 4. View View pump status: 6. Monitor Monitor pump cycle...
- Page 54 X and so on for the other profile 404105 for pressure sensor 2 - For applications variables. with a pneumatic BPR, the profile BPR setpoint can be used to manage the system through the Graco BPR controller kit (24V001). 3A2527L...
- Page 55 (explosive atmosphere) location. 1. Remove power from the Graco Control Module by turning off system power. • All All data data in in in the...
- Page 56 Return to step 5 for step progression if the update restarts. 10. Remove power from the Graco Control Module by turning off system power. 11. If the token is still inserted, remove from the slot.
- Page 57 Free: 1-800-328-0211 Fax: Fax: 612-378-3505 All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice Original Instructions. This manual contains English. MM 3A2527...