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Graco E-Flo 24P821 Instructions-Parts List Manual

Dc control module kit
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Instructions - Parts
E E E - - - Flo®
Flo®
Flo®
DC
DC Control
DC
Control
Control Module
User Interface
Interface for
for E E E - - - Flo®
Flo® DC
User
User
Interface
for
Flo®
For professional
professional use
use only.
only.
For
For
professional
use
only.
Important
Important Safety
Important
Safety Instructions
Safety
Read all warnings and instructions in this manual, the supplied
ADCM manual, and the E-Flo DC manuals before using the
Save these
equipment. Save
Save
See manual 332013 (supplied) for
complete warnings and approvals for
24L097 Advanced Display Control
Module (ADCM).
Module Kit
Module
Kit
Kit
DC Pumps
Pumps with
with an
an Advanced
DC
Pumps
with
an
Instructions
Instructions
these instructions.
instructions.
these
instructions.
PROVEN QUALITY. LEADING TECHNOLOGY.
Advanced Motor.
Motor.
Advanced
Motor.
3A2527H
EN

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Summary of Contents for Graco E-Flo 24P821

  • Page 1 Instructions - Parts E E E - - - Flo® Flo® Flo® 3A2527H DC Control Control Control Module Module Kit Module User Interface Interface for for E E E - - - Flo® Flo® DC DC Pumps Pumps with with an an Advanced Advanced Motor.
  • Page 2 Contents Contents Contents Related Manuals ..........3 Setup Screen 5 ..........15 Setup Screen 6 ..........15 Models............... 3 Setup Screen 7 ..........16 Control Module ........... 4 Setup Screens 8 and 9 ......... 16 Setup Screens 10 and 11 ......17 Installation............

  • Page 3: Related Manuals

    Related Manuals Related Manuals Manuals Related Related Manuals Manual Manual No. Manual Description Description Description 3A2526 Instructions-Parts Manual, E-Flo DC Motor 3A2096 Instructions-Parts Manual, E-Flo DC 4-Ball Piston Pumps 332013 Instructions-Parts Manual, for Advanced Display Control Module (ADCM) 3A0539 Instructions-Parts Manual, 4–Ball Lowers 334359 Instructions-Parts Manual, E-Flo DC 2000, 3000, and 4000 Circulation Pumps 3A4030...

  • Page 4: Control Module

    Control Module Control Module Module Control Control Module The Control Module provides the interface for users to enter selections and view information related to setup and operation. The screen backlight is factory set to remain on, even without screen activity. See Setup Screen 18, page 20 set the brightness and backlight timer.

  • Page 5: Cable Connection

    Installation Cable Connection Connection Cable Cable Connection Order an accessory cable (C) from Table 1. Connect the cable to Port 3 on the bottom of the control module (see Fig. 2). Connect the other end to the power terminal (PT) on the motor (see Fig. 3). Connect other cables as described in Table 2.

  • Page 6: Operation

    Operation Operation Operation Operation Module Screens Screens Module Module Screens represents. The two softkeys are membrane buttons whose function correlates with the screen content to the immediate left of the button. The Control Module has two sets of screens: Run and Setup. For detailed information see NOTICE NOTICE NOTICE...
  • Page 7 Operation Table 3 3 3 Module Module Keys Keys Table Table Module Keys Membrane Membrane Membrane Keys Keys Keys Softkeys Softkeys Softkeys Enter Screen: Screen: Highlight data that can be edited. Enter Enter Screen: Also changes the function of the Up/Down Toggle: Toggle: Toggle: Toggle between the Run...

  • Page 8: Navigation And Editing

    Operation Screen Navigation Navigation and and Editing Editing Screen Screen Navigation Editing Refer to this section for instructions on navigating Check Check Box Check Box Fields Fields Fields screens, entering information, and making selections. A check box field is used to enable or disable features All Screens Screens Screens...

  • Page 9: Run Screen 1

    Run Screens Run Screens Screens Screens The Run screens display current target values and performance for a selected pump and profile. Any alarms display in the sidebar at the right of the screen. Screens 6–9 and 10–13 display a log of the last 20 alarms for the active pump.

  • Page 10: Run Screen 3

    Run Screens Run Screen Screen 3 3 3 Run Screen Screen 4 4 4 Screen Screen This screen displays pressure settings for the active This screen displays fluid flow settings for the active pump and profile. Pressure can be measured in psi, pump and profile.

  • Page 11: Run Screen 5

    Run Screens Run Screen Screen 5 5 5 Run Screens Screens 6–9 6–9 and and 10–13 10–13 Screen Screens 6–9 10–13 This screen displays the current pressure readings of Run Screens 6–9 (single or x2 parent pump) transducers 1 and 2. Pressure can be displayed as and 10–13 (x2 child pump) display a log of psi, bar, or MPa.

  • Page 12: Setup Screens

    Setup Screens Setup Screens Screens Setup Setup Screens Setup Setup Screen Setup Screen 1 1 1 Screen Use the Setup screens for pump settings and accessory features. See Screen Navigation and Editing, page 8 Use this screen to set the operating mode for a information on how to make selections and enter selected pump and profile.

  • Page 13: Setup Screen 2

    Setup Screens Setup Screen Screen 2 2 2 Setup Screen Screen 3 3 3 Setup Setup Screen Setup Setup Screen Use this screen to set the maximum, target, and Use this screen to set your flow rate settings for a minimum force/fluid pressure for a selected pump selected pump and profile.
  • Page 14 Setup Screens Setup Screen Screen 4 4 4 Setup Setup Screen Use this screen to specify how the system responds Setup Screen Screen 4 4 4 Key Setup Setup Screen if the pump begins to operate outside of the pressure To enable the pressure alarm: and flow settings established on Setup Screen 2 and Setup Screen 3.

  • Page 15: Setup Screen 5

    Setup Screens Setup Screen Screen 5 5 5 Setup Screen Screen 6 6 6 Setup Setup Screen Setup Setup Screen Use this screen to set the lower pump size (cc) of Use this screen to view the grand totalizer value and each pump.
  • Page 16 Setup Screens Setup Screen Screen 7 7 7 Setup Screens Screens 8 8 8 and and 9 9 9 Setup Setup Screen Setup Setup Screens Use this screen to set the maintenance interval (in Use these screens to set up the pressure transducers. cycles) for each pump.
  • Page 17 Setup Screens Setup Screens Screens 10 10 and and 11 Setup Screens Screens 12 12 and and 13 Setup Setup Screens Setup Setup Screens These screens are auto-populated by the software. These screens are auto-populated by the software. Screen 10 displays the serial numbers of motors 1–4, Screen 10 displays the software version numbers and Screen 11 displays the serial numbers of motors of motors 1–4, and Screen 11 displays the software...
  • Page 18 Setup Screens Setup Screen Screen 14 Setup Screen Screen 15 Setup Setup Screen Setup Setup Screen Use this screen to set your modbus preferences. Use this screen to configure and control the tank fill feature and Intelligent Paint Kitchen peripherals. NOTE: NOTE: The following are fixed modbus settings, NOTE:...
  • Page 19 Setup Screens Setup Screen Screen 16 Setup Setup Screen Use this screen to monitor, set up, and control the Intelligent Paint Kitchen peripherals. For more information, see the Set Up Peripherals section of the Intelligent Paint Kitchen manual 3A4030. NOTE: The second field varies, depending on the menu selection in the first field.
  • Page 20 Setup Screens Setup Screen Screen 17 Setup Screen Screen 18 Setup Setup Screen Setup Setup Screen Use this screen to set up the input scaling (radar level This screen is for enabling a modbus communications sensor) for 4–20mA devices and turn on the current alarm and disabling the Stop Pump function of the loop (Port 8 and Port 9 of the ADCM).
  • Page 21 Setup Screens Setup Screen Screen 19 Setup Screen Screen 20 Setup Setup Screen Setup Setup Screen Use this screen to enable or disable the run/stop Use this screen to set the units for pressure, totals, switch and auto restart. and flow. Figure 26 Setup Screen 19 Figure 27 Setup Screen 20 Setup...
  • Page 22 Setup Screens Setup Screen Screen 21 Setup Screen Screen 22 Setup Setup Screen Setup Setup Screen Use this screen to set your date format, date, time, Use this screen to enter a password that will be or force a restart of the system when updating the required to access the Setup screens.
  • Page 23 Error Code Troubleshooting Error Code Code Troubleshooting Troubleshooting Error Error Code Troubleshooting NOTE: In the error codes listed below, an “X” means Error codes can take three forms: NOTE: NOTE: the code is associated with the display only. • Alarm : alerts you to the alarm cause and shuts NOTE: In the error codes listed below, a “_”...
  • Page 24 Error Code Troubleshooting Display Applicable Blink Alarm or or or Description Display Display Applicable Applicable Blink Blink Alarm Alarm Description Description Code Code Code Motor Motor Motor Code Code Code Deviation Deviation Deviation E5F_ E5F_ E5F_ Advanced None Advisory Dual lower system calibration error. System running too rapidly to perform calibration.
  • Page 25 Error Code Troubleshooting Display Applicable Blink Alarm or or or Description Display Display Applicable Applicable Blink Blink Alarm Alarm Description Description Code Code Code Motor Motor Motor Code Code Code Deviation Deviation Deviation P2I_ P2I_ P2I_ Advanced None Deviation Pressure is below minimum limit. P3I_ P3I_ P3I_...
  • Page 26 Error Code Troubleshooting Display Applicable Blink Alarm or or or Description Display Display Applicable Applicable Blink Blink Alarm Alarm Description Description Code Code Code Motor Motor Motor Code Code Code Deviation Deviation Deviation WSD_ WSD_ WSD_ Advanced 1–5 Alarm Invalid lower size; occurs if the unit is operated before setting up the lower size.
  • Page 27 Parts Parts Parts Parts 24P822 Control Control Module Module Kit Kit (Single (Single Phase, Phase, Side Side Mount) Mount) 24P822 24P822 Control Module (Single Phase, Side Mount) Part Description Part Description Part Part Description Description Part Part Description Description — — — 24P821 DISPLAY KIT, control BRACKET, control...
  • Page 28 Parts 17V232 Control Control Module Module Kit Kit (Three (Three Phase, Phase, Side Side Mount) Mount) 17V232 17V232 Control Module (Three Phase, Side Mount) Part Description Part Description Part Part Description Description Part Part Description Description — — — — — — DISPLAY KIT, control WASHER;...
  • Page 29 Accessories Accessories Accessories Accessories BPR Controller Controller Kit Kit 24V001 24V001 Controller 24V001 NOTE: Parts for kits in the following table are not sold separately. Part Part Part Description Description Description Part Part Part — — — TRANSDUCER, miniature 16U729 Run/Stop Switch Kit —...
  • Page 30 Appendix A - Modbus Variable Map Appendix A A A - - - Modbus Modbus Variable Variable Map Appendix Appendix Modbus Variable To communicate through fiber optics with the E-Flo Table 4 shows the registers needed for basic DC Control Module, reference the appropriate operation, monitoring, and alarm control features.
  • Page 31 Appendix A - Modbus Variable Map Modbus Variable Register Size Notes/Units Modbus Modbus Variable Variable Register Register Size Size Notes/Units Notes/Units Register Register Register Access Access Access 404115 Display Alarms Low Word Read Only 16 Bit See Table 5 for bit definitions. 404116 Pump Alarms 2 High Word Read Only...
  • Page 32 Appendix A - Modbus Variable Map Modbus Variable Register Size Notes/Units Modbus Modbus Variable Variable Register Register Size Size Notes/Units Notes/Units Register Register Register Access Access Access Integration Setup Block This section contains system-level control variables that may need to be monitored or controlled on occasion (infrequently).
  • Page 33 Appendix A - Modbus Variable Map Modbus Variable Register Size Notes/Units Modbus Modbus Variable Variable Register Register Size Size Notes/Units Notes/Units Register Register Register Access Access Access Intelligent Paint Kitchen Registers 406100 Secs Counter Read Only 0 - 60 406101 bit 0 = Pump trying to move Pump Status Bits Read Only...
  • Page 34 Appendix A - Modbus Variable Map Modbus Variable Register Size Notes/Units Modbus Modbus Variable Variable Register Register Size Size Notes/Units Notes/Units Register Register Register Access Access Access Intelligent Paint Kitchen Registers Setup 406129 Pump 1 Alarms High Word Read Only 406130 Pump 1 Alarms Low Word Read Only...
  • Page 35 Appendix A - Modbus Variable Map Modbus Variable Register Size Notes/Units Modbus Modbus Variable Variable Register Register Size Size Notes/Units Notes/Units Register Register Register Access Access Access 406148 Primary Tank Level High Deviation Read / Write 0-100 406149 Primary Tank Level Low Deviation Read / Write 0-100 406150...
  • Page 36 Appendix A - Modbus Variable Map Modbus Variable Register Size Notes/Units Modbus Modbus Variable Variable Register Register Size Size Notes/Units Notes/Units Register Register Register Access Access Access Profile Setup Blocks Each profile block is a group of 12 registers. The profile (1–4) is the 4th digit (x) in the register number and corresponds with the actual user profile being defined.
  • Page 37 Appendix A - Modbus Variable Map NOTE: See NOTE: NOTE: Error Code Troubleshooting, page 23, for a description of each alarm. Table Table 5 5 5 Alarm Table Alarm Alarm Bits Bits Bits 404112 - - - Pump Pump Alarms Alarms Word Word 1 1 1 404112...
  • Page 38 Appendix A - Modbus Variable Map 404114 - - - Display Display Alarms Alarms Word Word 1 1 1 404114 404114 Display Alarms Word Event Type Event Code Event Name Deviation Pressure Transducer Missing P6C_ — — others Reserved 404115 404115 - - - Display 404115 Display Alarms...
  • Page 39 Appendix A - Modbus Variable Map Table 6 6 6 Pump Pump Status Status and and Control Control Bits Bits Table Table Pump Status Control Bits 404100 404100 - - - Pump 404100 Pump Status Pump Status Status Bits Bits Bits Meaning Reads 1 if the pump is trying to move...
  • Page 40 Appendix A - Modbus Variable Map Table 7 7 7 Units Units Table Table Units Unit Type Type Units Register Register Unit Unit Type Selectable Selectable Selectable Units Units Units Units Units Register Converting Converting registers Converting registers to to to registers Register Register...
  • Page 41 Appendix B - Pump Control from a PLC Appendix B B B - - - Pump Pump Control Control from from a a a PLC Appendix Appendix Pump Control from This guide shows how to use the information in Appendix A to control a pump remotely from a PLC. The steps progress from basic pump control to more advanced monitoring and alarm control features.
  • Page 42 Appendix B - Pump Control from a PLC View pump pump status: status: Read register 404100 to see Monitor pump pump cycle cycle rate, rate, flow flow rate, rate, and and pressure: pressure: 4. View View pump status: 6. Monitor Monitor pump cycle...
  • Page 43 X and so on for the other profile 404105 for pressure sensor 2 - For applications variables. with a pneumatic BPR, the profile BPR setpoint can be used to manage the system through the Graco BPR controller kit (24V001). 3A2527H...

  • Page 44: Appendix C - System Configurations

    Configurations These configuration diagrams show basic communication interconnections. For creating a system that will use pressure transducers, BPR controls, or shutoff switches, consult with your Graco distributor. Connections for Local Control Single display and 1 or more pumps in a chain Communication Equivalent †...
  • Page 45 † † FOCM: Fiber Optic Converter Module (24R086) * Loss of remote communication between any 2 G: Graco Gateway displays will cause all pumps attached to displays D #: Display number after the break to cease remote control. The pumps...
  • Page 46 FOCM: Fiber Optic Converter Module (24R086) NOTE: NOTE: This configuration reduces the number NOTE: G: Graco Gateway of pumps that will be taken out of service if the D #: Display number communication lines for a single display are D(n): Last display damaged.
  • Page 47 Appendix C - System Configurations Configuration Parts Parts Configuration Configuration Parts Configurations require purchase of separate interconnection items. Choose the appropriate cable lengths for your configuration. Identi- Part Description fier Number FOCM 24R086 Fiber Optic Converter Module; contains one fiber optic connection module; configuring the FOCM for additional displays will require purchase of up to 3 additional fiber optic connection modules (M) within one FOCM.
  • Page 48 3. Insert and press the token (T) firmly into the slot. NOTE: Token has no preferred orientation. NOTE: NOTE: 4. Supply electrical power to the Graco Control Module. To help prevent fire and explosion, do not 5. The red indicator light (L) will flash while the connect, download, or remove the token unless software is being loaded on the display.
  • Page 49 Return to step 5 for step progression if the update restarts. 10. Remove power from the Graco Control Module by turning off system power. 11. If the token is still inserted, remove from the slot.
  • Page 50 Fax: 612-378-3505 Fax: All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice Original Instructions. This manual contains English. MM 3A2527...

This manual is also suitable for:

E-flo 24x599E-flo 17v232E-flo 24p822

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