Bedbar Removal And Installation - Toro Reelmaster 5200-D Service Manual

Bedbar Removal and Installation

The rear roller assembly must be removed so the bed-
bar can be removed for bedknife sharpening.
Removal
1. Remove locknut and cap screw securing the rear
roller bracket to side plate at both ends of cutting unit.
2. Loosen set screws securing the rear roller shaft to
rear roller brackets.
3. Note position, and unthread and remove height-of-
cut (H.O.C.) adjustment bolts from both side plates.
4. Remove bedbar mounting bolts from each end of the
cutting unit. Loosen bedknife adjusting screws at each
end of cutting unit. Remove bedbar by rotating it away
from the reel.
NOTE: For proper grinding of bedknife follow proce-
dures in the Toro Sharpening Reel and Rotary Mowers
Book, Part No. 80300SL.
Installation
IMPORTANT: When installing bedbar, be sure to as-
semble rear roller brackets UNDER arms of bedbar.
1. Position bedbar into the cutting unit by rotating it to-
wards the reel. Tighten bedknife adjusting screws at
each end of cutting unit. Secure bedbar to each end of
the cutting unit with mounting bolts to a maximum of 40
ft-lb (54 N-m).
2. Install H.O.C. adjustment bolts to their original posi-
tion on both side plates.
3. Secure rear roller shaft to rear roller brackets brack-
ets with set screws. Torque set screws from 25 to 30 ft-lb
(34 to 41 N-m).
4. Securing rear roller bracket to side plate at both ends
of cutting unit with cap screw and lock nut.
Reelmaster 5200-D/5400-D
1. Lock nut & cap screw
2. Rear roller bracket
3. H.O.C. adjustment screw
Page 8 - 17
Rev. A
1
4
Figure 26
4. Mounting bolt
5. Bedknife adj. screws
Cutting Units
(Model 03506, S/N 80001 - 209999999)
(Model 03509, S/N 80001 - 209999999)
3
5
2