Exmark 135-2604 Operator's Manual

Exmark 135-2604 Operator's Manual

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COLLECTION
SYSTEM
135-2604
For UltraVac Serial Nos.
406,294,345 & Higher
(To fit Radius Models Serial Nos
400,000,000 & Higher)
Part No. 4504-779 Rev. A

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Summary of Contents for Exmark 135-2604

  • Page 1 COLLECTION SYSTEM 135-2604 For UltraVac Serial Nos. 406,294,345 & Higher (To fit Radius Models Serial Nos 400,000,000 & Higher) Part No. 4504-779 Rev. A...
  • Page 2 State of California to cause cancer, birth defects, or other reproductive harm. Exmark reserves the right to make changes or add improvements to its products at any time without incurring any obligation to make such changes to products manufactured previously.
  • Page 3: Introduction

    All Exmark parts are thoroughly tested and inspected before leaving the factory, however, attention is required on your part if you are to obtain the fullest measure of satisfaction and performance.
  • Page 4: Table Of Contents

    Contents Introduction ............3 Safety ..............5 Safety Alert Symbol ......... 5 General Safety Information ......5 Safety and Instructional Decals ....... 6 Specifications ............8 Systems ............8 Dimensions............. 8 Torque Requirements ........8 Product Overview ..........9 Operation ............... 9 Before Operation ..........
  • Page 5: Safety

    General Safety Information This machine is capable of amputating hands and feet and of throwing objects. Exmark designed and tested this machine to offer reasonably safe service; however, failure to comply with safety instructions may result in injury or death.
  • Page 6: Safety And Instructional Decals

    Exmark equipment dealer or labels. distributor or from Exmark Mfg. Co. Inc. • Replace all worn, damaged, or missing safety • Safety signs may be affixed by peeling off the signs.
  • Page 7 Safety decal135-3973 135-3973 1. Warning—read the Operator’s Manual. 4. Cutting/dismemberment hazard, impeller—keep away from moving parts; keep all guards and covers in place. 2. Warning—hearing protection must be worn. 5. Cutting/dismemberment hazard, impeller—disengage the PTO, remove the key, and wait for all moving parts to stop. 3.
  • Page 8: Specifications

    Specifications Specifications Overall Length: w/UltraVac Systems 97.9 inches (249 cm) Radius w/44 inch Deck 97.9 inches (249 cm) Radius w/48 inch Deck Bagging System 97.9 inches (249 cm) Radius w/52 inch Deck 98.3 inches (250 cm) Radius w/60 inch Deck •...
  • Page 9: Product Overview

    • Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job. Only use on machines approved by Exmark. • Wear appropriate personal protective equipment such as safety glasses, substantial slip-resistant footwear, and hearing protection. Tie back long hair and avoid loose clothing and loose jewelry which may get tangled in moving parts.
  • Page 10: Operating Instructions

    Operation Important: Verify that the reinforced bumpers • Stop the blades, slow down, and use caution are installed on the machine prior to operation. when crossing surfaces other than grass and when transporting the mower to and from the area to Refer to the Maintenance section and perform all the be mowed.
  • Page 11 Operation – Never allow children to operate the machine. blowout from the front right corner of the deck. Emptying the UltraVac at this point will minimize – Do Not carry children, even with the blades the potential for the tube to plug. shut off.
  • Page 12 Operation g189590 Figure 5 1. Belt cover bracket 4. Belt g252225 Figure 6 2. Belt cover 5. Deck sheave 3. Knob 1. Pivot blower away from deck 2. Blower latch CAUTION Install the discharge deflector using retained The deck sheave will become very hot. hardware (see Figure 7).
  • Page 13 Operation Re-install the plastic belt cover and tighten the stored in the pivot holes of the discharge deflector knobs. during bagging operation. Remove the bags from the hopper assembly by Insert the hopper frame into the LH hopper opening the hopper and lifting up on the rear of mount bracket.
  • Page 14 Operation g037999 Figure 9 1. Hopper frame pin 3. Hopper hinge 2. Seal (partially removed 4. Air vent g251519 for clarity) Figure 10 1. Mounting pin 4. 48 inch deck location (A) Open the hopper and install the bags. Close the 2.
  • Page 15 Operation Position the belt cover at an angle and slide it as shown in Figure 14. The screw head should under the mower frame (see Figure 12). be installed to the inside of the tube to provide minimum obstruction to flow. g007027 Figure 14 g251520...
  • Page 16: After Operation

    Operation After Operation x 3/4 inch hex washer head screws and three 1/4-20 inch nyloc nuts. General Safety Slide the lower end of the tube assembly over the blower outlet and align the notch with the tube • Park machine on level ground, disengage drives, latch.
  • Page 17: Maintenance

    While maintenance or adjustments are being to the original equipment or failure to use made, someone could start the engine. original Exmark parts could lead to serious Accidental starting of the engine could seriously injury or death. Unauthorized changes to the injure you or other bystanders.
  • Page 18: Periodic Maintenance

    Check bags frequently for tears and holes. Clean Blower Replace worn bags only with Exmark replacement bags. Service Interval: Yearly or before storage Check Condition of Belt Grass build up may cause problems with the impeller when the unit is put back into operation.
  • Page 19: Troubleshooting

    Troubleshooting Troubleshooting Important: It is essential that all operator safety mechanisms be connected and in proper operating condition prior to mower use. When a problem occurs, Do Not overlook the simple causes. For example: starting problems could be caused by an empty fuel tank. The following table lists some of the common causes of trouble.
  • Page 20: Information

    While the exposure from Exmark products may be negligible or well within the “no significant risk” range, out of an abundance of caution, Exmark has elected to provide the Prop 65 warnings. Moreover, if Exmark does not provide these warnings, it could be sued by the State of California or by...
  • Page 21 Notes:...
  • Page 22 Notes:...
  • Page 23 Service Record Date: Description of Work Done: Service Done By:...
  • Page 24 Place Model No. and Serial No. Date Purchased Label Here (Included in the Literature Pack) or Fill in Below Model No. Serial No. ©2019 Exmark Mfg. Co., Inc. Part No. 4504-779 Rev. A 2101 Ashland Ave (402) 223-6375 Beatrice, NE 68310 Fax (402) 223-5489...

This manual is also suitable for:

Ultravac 135-2604

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