Omron ZW Series Startup Manual
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Omron ZW Series Startup Manual

For ethercat beckhoffplc＋ vision sensor
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Confidential C
AST*-******
ZW Series
For EtherCAT
BECKHOFF PLC＋ Vision Sensor
Start-up Guide
Rev.A
OMRON Corporation
Application Sensors Division
Development Department

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  • Page 1 Confidential C AST*-****** ZW Series For EtherCAT BECKHOFF PLC＋ Vision Sensor Start-up Guide Rev.A OMRON Corporation Application Sensors Division Development Department...

  • Page 2: Table Of Contents

    Confidential C AST*-****** 目 次 Contents Introduction ................1 1.1. Outline ................1 1.2. Object reader ..............2 Target product ..............3 2.1. Target product ..............3 2.2. Equipment configuration ..........5 Start-up procedure ............... 7 3.1. Start-up procedure ............7 3.2.
  • Page 3 Confidential C AST*-****** Refusal （1）A part of the factors of this, start-up guide or everything is copied, reproduced without permission, and it is prohibited to reprint. （2） Because the specifications etc. might be changed without a previous notice for the factors of this, start-up guide for the improvement.

  • Page 4: Introduction

    1. Introduction 1.1. Outline This material explains the configuration steps required for the launch of ZW series and BECKHOFF TwinCAT that you connected to in EtherCAT. The man-hour of the start-up can be greatly reduced by using this material when starting up.

  • Page 5: Object Reader

    Confidential C AST*-****** 1.2. Object reader This material connects displacement sensor ZW with positional control NC unit with EtherCAT, and targets wanting do the measurement processing control by the memory driving. Error! Reference source not found. Error! Reference source not found.

  • Page 6: Target Product

    Confidential C AST*-****** 2. Target product 2.1. Target product Confocal Fiber Type displacement sensor Name Model Version ZW Controller for Displacement Sensor ZW-CE10 ZW-CE10T ZW-CE15 ZW-CE15T Sensor Head Fiber Coaxial ZW-S07 displacement sensor ZW-S20 ZW-S30 ZW-S40 Cable Name Model Version EtherCAT Communication cable *1 XS6W-6LSZH8SS□□□CM-Y (RJ45/RJ45)
  • Page 7 Confidential C AST*-****** Peripheral Name Model Version － TwinCAT 2.11 Build 2238 PLC unit (Beckhoff) Name Model Version Basic CPU Module CX1030-0123 DVI/USB CX1030-N010 CX1030-N000 Ethernet×2 Power Supply CX1100-0014 EtherCAT Master unit EK1110 Error! Reference source not found. Error! Reference source not found.

  • Page 8: Equipment Configuration

    Confidential C AST*-****** 2.2. Equipment configuration 2.2.1. Equipment configuration This material has described the start-up procedure when the following equipment configuration is assumed to be an example. ① PC(TwinCAT) - ZW Precautions for correct use There are times when it does not work by the network adapter and the PC is going to be used for the TwinCAT.
  • Page 9 ② PC(TwinCAT) – PLC – ZW BECKHOFF PLC: Power input method * When using the TwinCAT, ESI file for ZW will be required separately. Please download from the following website. http://www.fa.omron.co.jp/member/product/tool/23/esi/index.htm ＜FQ-M Sensor (EtherCAT Slave)＞ It corresponds to the slave of EtherCAT network. ＜PC＞...

  • Page 10: Start-Up Procedure

    This document is not also described with respect to the operation and function of the device. Please refer to the instruction manual, please contact OMRON. 3 Start-up procedure...

  • Page 11: Prerequisite

    Confidential C AST*-****** 3.2. Prerequisite It has been described on the assumption that it is not connected to the stage apparatus and the like, the actual check the operation without a load. Precausions for safe use If you are used to connect to the actual device, you can read the user's manual, etc., please be sure to familiarize information knowledge of equipment, safety, all of the Notes.

  • Page 12: Configuration Of Ethercat

    Confidential C AST*-****** 4. Configuration of EtherCAT Please follow the steps below to set each device. Installation Please refer to each hardware manual User's Manual. ▼ Connection Please refer to each hardware manual User's Manual. ▼ 4.1. Hardware configuration of ZW Configure the hardware switch on the ZW.

  • Page 13: Hardware Configuration Of Zw

    Confidential C AST*-****** 4.1. Hardware configuration of ZW Operate the EtherCAT address setup volume of ZW, you can set the node address. 4.1.1. Setting of ZW node address Operate the EtherCAT address setup volume of ZW, and then set the node address. The example in this document, use the "01".

  • Page 14: Setting Of Twincat

    Confidential C AST*-****** 4.2. Setting of TwinCAT Use the following procedure, setting of TwinCAT, and the EtherCAT communication settings. ①Installation of software 4.2.1 How to install TwinCAT Install TwinCAT. ▼ 4.2.2 How to add the ESI file Install the ESI file in TwinCAT, after installation, TwinCAT recognize the ZW Sensor.
  • Page 15 Confidential C AST*-****** 4.2.1. How to install TwinCAT Start the installer of TwinCAT.*1 Select the language. After select, click [Weiter] button. It will be described in "Englisch" is selected at the time or later. Message screen language selection is displayed. Click [Next] button.
  • Page 16 Confidential C AST*-****** "License Agreement" will displayed. Click [Yes] button. Enter "User Name" "Company Name". After entering, click [Next] button. Select the installation level. Select “TwinCAT NC PTP – PTP Motion Control”, and then click [Next] button. Select the type. After selecting, click [Next] button.
  • Page 17 Confidential C AST*-****** Select the features you wanto install. After selecting, click [Next] button. There is no need to change the content check. Select folder where setup will install files. After selecting, click [Next] button. Select a program folder. After selecting, click [Next] button. Click [Finish] button to complete the setup.
  • Page 18 "TwinCAT ¥ Io ¥ EtherCAT" folder. TwinCAT\Io\EtherCAT Please add the latest version of ESI file. Omron_ZW-CE1x-ECT *1：You can get the latest version of ESI file from the following website. http://www.fa.omron.co.jp/member/product/tool/23/esi/download.htm Error! Reference source not found. Error! Reference source not found.
  • Page 19 Confidential C AST*-****** 4.2.3. How to install the EtherCAT driver software. Start "TwinCAT System Manager" from the Start Menu. After starting, the menu [Options] - select the [Show Real Time Ethernet Conpatible Devices ...]. Driver installation screen appears. Select the network adapter that you want to use, and then click [Install] button.
  • Page 20 Confidential C AST*-****** Error! Reference source not found. Error! Reference source not found.
  • Page 21 Confidential C AST*-****** 4.2.4. How to connect TwinCAT and ZW Equipment configuration is ① of 2.2.1 Equipment configuration. （１）Change to Config mode Mode display of the lower right of the screen status bar is “Config Mode”, please go to (2). Select Devices –...
  • Page 22 Confidential C AST*-****** （２）Recognize ZW controller. Scan the box (ZW) that is connected to the EtherCAT. Select I/O Devices in I/O – Configuration, select the [Scan Devices] from the right-click, and then run the scan. Click the dialog [OK] button. Select the network adapter that you want to scan in the dialog, and then click [OK] button.
  • Page 23 Confidential C AST*-****** The scan is finished, Box is detected in the tree list is displayed. Click the dialog [Yes] button. Error! Reference source not found. Error! Reference source not found.
  • Page 24 Confidential C AST*-****** （３）Setting the tasks and link. Generate a task. Select [Additional Tasks] in the SYSTEM – Configuration, select the [Append Task…] from the right-click. Click the dialog [OK] button. Task is added to the Additional Tasks. Check the [Task] tab "Auto start". Error! Reference source not found.
  • Page 25 Confidential C AST*-****** Select [Inputs] that you added in the Additional Tasks, click [Insert Variable…] from the right-click. Select the "DWORD" of the dialog [Variable Type], and then click [OK] button. Inputs variable that you added is displayed. Click [Linked to …] to set the link. Error! Reference source not found.
  • Page 26 Confidential C AST*-****** Dialog is displayed. Select one of the variables of the dialog [Box xx], and then click the [OK] button. * Select the location of the other if the cursor is already. What you specify in the [Variable] tab in the "Linked to ..."...
  • Page 27 Confidential C AST*-****** （４）To conduct and enable check of settings, and then change the RUN Mode Specify the variable that has been generated, "Generate mappings", click the arrow icon. Run “Check configuration”, click the arrow icon. Run “Activate configuration”, click the arrow icon.
  • Page 28 Confidential C AST*-****** Click the dialog [OK] button. Click the dialog [OK] button. Specify the Box to connect, and then select the [Online] tab. If there is not problems of the settings, the display of [Current State:] [Requested State:] will be "OP".
  • Page 29 Confidential C AST*-****** （５）Save the project you created The menu [File] - Select [Save as ...], make the file save. Error! Reference source not found. Error! Reference source not found.
  • Page 30 Confidential C AST*-****** 4.2.5. How to connect Beckhoff PLC and ZW Equipment configuration is ② of 2.2.1 Equipment configuration. （１）Select the target Start the "TwinCAT System Manager" from the Start Menu. Specify [SYSTEM – Configuration] , and then select [Choose Target]. Select the system that Beckhoff PLC is connected, and then click [Search (Ethernet) ] button.
  • Page 31 Confidential C AST*-****** Enter the IP address, and then click [Enter Host Name / IP:]. You can verify the IP address in the PLC by manipulating the Windows screen of the PLC using DVI monitor, USB mouse, a USB keyboard. Detailed information is displayed.
  • Page 32 Confidential C AST*-****** Click [OK] button while selecting added the "NetID". Click [Yes] button. Error! Reference source not found. Error! Reference source not found.
  • Page 33 Confidential C AST*-****** （２）Recognize the ZW Make sure the bottom right of the screen, if the RUN mode, and then change the Config mode. Select [SYSTEM – Configuration], and then click the arrow button. Click the dialog [OK] button. Click the dialog [Yes] button. Error! Reference source not found.
  • Page 34 Confidential C AST*-****** Scan the box (ZW) that is connected to the EtherCAT. Select Devices – Configuration, select [Scan Devices] from the right-click, and then run the scan. Click the dialog [OK] button. List of devices that can be scanned displayed window.
  • Page 35 Confidential C AST*-****** Click the dialog [Yes] button. Click the dialog [Yes] button. Scan completed, discovered displayed in the tree list. Click the dialog [Yes] button. Error! Reference source not found. Error! Reference source not found.
  • Page 36 Confidential C AST*-****** （３）Setting the tasks and link. Generate a task. Select [Additional Tasks] in the SYSTEM – Configuration, select the [Append Task…] from the right-click. Later, do the same as (3) Setting of the tasks and link of 4.2.4 How to connect TwinCAT and ZW.
  • Page 37 Confidential C AST*-****** （４）To conduct and enable check of settings, and then change the RUN Mode Specify the variable that has been generated, "Generate mappings", click the arrow icon. After changing the settings, later, do the same as (4) To conduct and enable check of settings, and then change the RUN Mode of 4.2.4 How to connect TwinCAT and ZW.
  • Page 38 Confidential C AST*-****** If you want to "Run" mode in the previous settings, please run the "Set / Reset TwinCAT to Run Mode". Run “Set/Reset TwinCAT to Run Mode”, click the arrow icon. Error! Reference source not found. Error! Reference source not found.
  • Page 39 Confidential C AST*-****** （５）Save the project you created The menu [File] - Select [Save as ...], make the file save. Error! Reference source not found. Error! Reference source not found.
  • Page 40 Confidential C AST*-****** 4.2.6. Reading ZW’s data using TwinCAT Select the variable of the Box(ZW) you want to read the data. As an example, and then select the xx th transmit PDO mapping. (Example shown on the right, has become a captured image of FH, but should read the ZW.) Click the "+", check the details of xx th transmit PDO mapping.
  • Page 41 Confidential C AST*-****** Select the [Add To Watch] from the right-click. Status is displayed at the bottom of the window. Error! Reference source not found. Error! Reference source not found.
  • Page 42 Confidential C AST*-****** 4.2.7. Writing ZW’s data using TwinCAT Select the variable of the Box(ZW) you want to write the data. As an example, and then select the xx th receive PDO mapping. (Example shown on the right, has become a captured image of FH, but should read the ZW.) Click the "+", check the details of 261th receive PDO mapping.
  • Page 43 Confidential C AST*-****** Select the [Online Write…] from the right-click. "Set Value Dialog" dialog box is displayed. Enter the value you want to write, and click [OK] button. Write "1" In the above example, this means that turn off the light of ZW.

  • Page 44: Confirmation Of Communication Status

    Confidential C AST*-****** 4.3. Confirmation of communication status 4.3.1. Confirmation of EtherCAT communication status You can confirm the EtherCAT communication status using TwinCAT. Specify the Box to connect, and then select the [Online] tab. If there is not problems of the EtherCAT communications, the display [Current...
  • Page 45 Confidential C AST*-****** 4.3.2. Confirmation of communication status with ZW You can confirm the EtherCAT communication status by ZW’s LEDs. Make sure the LED on the ZW sensor controller. LED status at the normal time is as follows.(Connection state only IN connector) [L/A IN] ：...

  • Page 46: Reference

    Confidential C AST*-****** 5. Reference Please refer the following manuals. Manuals Man.No. Model Manual name 9523154-8 ZW-CE10 ZW-CE1□□ Controller for Fiber Coaxial Displacement ZW-CE15 Sensor (ENG/JPN) Instruction Sheet ZW-CE10T Z332 ZW-CE1□T Confocal Fiber Type Displacement Sensor ZW-CE15T User's Manual P538 ZW-CE1 Displacement Sensor (Confocal Fiber Type) NJ-series EtherCAT®...

  • Page 47: Caution

    Confidential C AST*-****** 6. Caution If you want to build a system based on this document, please read the manual of the product that you want to configure and confirm the safety and performance specifications. 6.1. Explanation about the indications In order for the product to be used safely, the following indications are used in this manual to draw your attention to the cautions.

  • Page 48: Revison History

    Confidential C AST*-****** 7. Revison history Figure Time Revision history － 暫定版 / Preliminary version 2013/11/20 日英並列表記版 / Parallel notation of Japanese and English A(Kari) 2013/12/3 2013/12/3 English version...
  • Page 49 Confidential C AST*-******...

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