Baumer HMG 10-SSI Installation And Operating Instructions Manual

Baumer HMG 10-SSI Installation And Operating Instructions Manual

Absolute encoder with magnetic sensing
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Installation and operating instructions
HMG 10 - SSI
Absolute Encoder
with magnetic sensing

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Summary of Contents for Baumer HMG 10-SSI

  • Page 1 Installation and operating instructions HMG 10 - SSI Absolute Encoder with magnetic sensing...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS TABLE OF CONTENTS 1. IMPORTANT NOTES �������������������������������������������������������������������������������������������������������������1 1�1 Symbol guide ������������������������������������������������������������������������������������������������������������������1 1�2 Intended use �������������������������������������������������������������������������������������������������������������������1 1�3 Exclusion from liability ����������������������������������������������������������������������������������������������������1 1�4 Maintenance and lifetime ������������������������������������������������������������������������������������������������2 1�5 Approvals and warranty ��������������������������������������������������������������������������������������������������2 1�6 Storage temperature and disposal ���������������������������������������������������������������������������������2 2. SAFETY AND ATTENTION INSTRUCTIONS ������������������������������������������������������������������������3 2�1 Safety instructions ���������������������������������������������������������������������������������������������������������3 2�2 Attention instructions for mounting and operation ����������������������������������������������������������4 3.
  • Page 3 TABLE OF CONTENTS 5�6 Version radial terminal boxes ���������������������������������������������������������������������������������������16 5�6�1 Cable connection ������������������������������������������������������������������������������������������������16 5�6�2 Assignment connecting terminal ������������������������������������������������������������������������17 5.6.2.1 Connecting terminal irst terminal box [A] SSI without additional output 1 �������������������������������������������������������������17 5.6.2.2 Connecting terminal irst terminal box [A] SSI with additional output 1 ������������������������������������������������������������������17 5.6.2.3 Connecting terminal second terminal box [B] Speed switch without additonal output 2 ����������������������������������������������18 5.6.2.4 Connecting terminal second terminal box [B]...
  • Page 4 TABLE OF CONTENTS 7. DISMOUNTING ��������������������������������������������������������������������������������������������������������������������25 7�1 Version with blind hollow shaft or cone shaft ����������������������������������������������������������������25 7�1�1 Step 1 �����������������������������������������������������������������������������������������������������������������25 7�1�2 Step 2 �����������������������������������������������������������������������������������������������������������������25 7�1�3 Step 3 �����������������������������������������������������������������������������������������������������������������26 7�1�4 Step 4 �����������������������������������������������������������������������������������������������������������������26 7�2 Version with through hollow shaft ���������������������������������������������������������������������������������27 8. TECHNICAL DATA ��������������������������������������������������������������������������������������������������������������28 8�1 Technical data - electrical ratings ���������������������������������������������������������������������������������28 8�2 Technical data - electrical ratings (speed switch) ���������������������������������������������������������28 8�3 Technical data - mechanical design ������������������������������������������������������������������������������29...
  • Page 5: Important Notes

    IMPORTANT NOTES IMPORTANT NOTES Symbol guide Warning Disregarding could result in serious injury, death or damage to property Attention Disregarding could result in damage to property or damage/malfunction of the en- coder Information Additional information and recommendations Intended use The encoder is a precision measurement device for the acquisition of speed/position in- formation for the control of drive units and the provision of electronic output signals for downstream devices�...
  • Page 6: 1�4 Maintenance And Lifetime

    IMPORTANT NOTES Maintenance and lifetime The encoder may be only opened as described in this instruction� Repair or maintenance work that requires opening the encoder completely must be carried out by the manufactu- rer� Alterations of the device are not permitted� The expected operating life of the device depends on the ball bearings, which are equipped with a permanent lubrication�...
  • Page 7: Safety And Attention Instructions

    SAFETy AND ATTENTION INSTRUCTIONS SAFETY AND ATTENTION INSTRUCTIONS Safety instructions Explosion risk Spark formation can cause a ire or an explosion. » Do not use the encoder in areas with explosive and/or highly inl ammable materi- als. They may explode and/or catch ire by possible spark formation. Risk of serious injuries due to rotating shafts Hair and clothes may become tangled in rotating shafts�...
  • Page 8: 2�2 Attention Instructions For Mounting And Operation

    SAFETy AND ATTENTION INSTRUCTIONS Attention instructions for mounting and operation Risk of destruction due to electrostatic charge Electronic parts contained in the encoder are sensitive to high voltages� » Do not touch plug contacts or electronic components� » Protect output terminals against external voltages� »...
  • Page 9: Preparation

    PREPARATION PREPARATION Scope of delivery 6d 6e 6f 7a 6a 6b [ B ] [ A ] [ D ] [ C ] Housing Blind hollow shaft* or cone shaft*: Cover Blind hollow shaft or cone shaft with spanner lat 17 a/f Torx and slotted screw - DIN 7964, M4x10 mm 7b Clamping element, not for cone shaft...
  • Page 10: 3�2 Required Accessory For Mounting/Dismounting (Not Included In Scope Of Delivery)

    PREPARATION Required accessory for mounting/dismounting (not included in scope of delivery) Connecting cables and respective mating connectors are required for the electrical connection� Details see section 5, page 13� Torque arm, length L / order number Standard version: 67-70 mm / 11043628 125 (±5) mm, can be shortened to ≥71 mm / 11004078 440 (+20/-15) mm, can be shortened to ≥131 mm / 11002915 Insulated version:...
  • Page 11: Mounting

    MOUNTING / POSITIONING THE TORqUE PLATE MOUNTING Positioning the torque plate TX 20 Loosen the screw 360° Tighten the screw Mt = 2-3 Nm Mounting the torque arm at the encoder » Note the mounting instructions for the torque arm in section 4.4, page 11�...
  • Page 12: 4�3 Mounting To Drive Shaft

    MOUNTING / MOUNTING TO DRIVE SHAFT Mounting to drive shaft 4.3.1 Version with blind hollow shaft Lifetime restrictions and angle error by radial deviations High runout of the drive shaft can cause encoder angle error, see section 4.5, page 12� High runout of the drive shaft can cause vibrations, which can shorten the lifeti- me of the encoder�...
  • Page 13: 4�3�2 Version With Cone Shaft

    MOUNTING / MOUNTING TO DRIVE SHAFT 4.3.2 Version with cone shaft Lifetime restrictions and angle error by radial deviations High runout of the drive shaft can cause encoder angle error, see section 4.5, page 12� High runout of the drive shaft can cause vibrations, which can shorten the lifeti- me of the encoder�...
  • Page 14: 4�3�3 Version With Through Hollow Shaft

    MOUNTING / MOUNTING TO DRIVE SHAFT 4.3.3 Version with through hollow shaft Lifetime restrictions and angle error by radial deviations High runout of the drive shaft can cause encoder angle error, see section 4.5, page 12� High runout of the drive shaft can cause vibrations, which can shorten the lifeti- me of the encoder�...
  • Page 15: 4�4 Drive Side Mounting Of The Torque Arm

    MOUNTING / DRIVE SIDE MOUNTING OF THE TORqUE ARM Drive side mounting of the torque arm Lifetime restrictions and angle error of the encoder A play of just ±0�03 mm, results in concentricity error of the encoder of 0�06 mm� That may lead to a large angle error, see section 4.5, page 12�...
  • Page 16: 4�5 How To Prevent Measurement Errors

    MOUNTING / HOW TO PREVENT MEASUREMENT ERRORS How to prevent measurement errors To ensure that the encoder operates correctly, it is necessary to mount it accurately as described in section 4�1 to 4�4, which includes correct mounting of the torque arm� The radial runout of the drive shaft should not exceed 0�2 mm (0�03 mm recommended), to prevent an angle error�...
  • Page 17: Electrical Connection

    ELECTRICAL CONNECTION / TERMINAL SIGNIFICANCE ELECTRICAL CONNECTION Terminal signiicance Voltage supply Ground Channel A+ Channel A _ (channel A+ inverted) Channel B+ Channel B _ (channel B+ inverted) Zero pulse (reference signal) Zero pulse inverted System OK+ / error output nE _ System OK _ / error output inverted PRESET/RESET...
  • Page 18: 5�2 Data Transfer Ssi

    ELECTRICAL CONNECTION / DATA TRANSFER SSI Data transfer SSI Clock Position Speed Data n-1...0 bit m-1...0 bit msb → lsb msb → lsb Clock frequency 100 kHz���2 MHz Period (T) 0�5…10 µs Time lag (t1) 0�25…5 µs Monolop time (t2) 20 µs (internal) n, m Number of bits...
  • Page 19: 5�4 Led Function Displays

    ELECTRICAL CONNECTION / LED FUNCTION DISPLAyS LED function displays Green INC1 Undervoltage (additional output Overload incremental 1) Over-temperature INC2 Undervoltage (additional output Overload incremental 2) Over-temperature Status Internal error Speed Speed higher switching speed Speed lower switching speed (overspeed) Speed switch - Switching characteristics Event State of the speed switch output During initialisation...
  • Page 20: 5�6 Version Radial Terminal Boxes

    ELECTRICAL CONNECTION / VERSION RADIAL TERMINAL BOXES Version radial terminal boxes 5.6.1 Cable connection To ensure the speciied protection of the device the correct cable diameter must be used� Connecting cables are not in scope of delivery� Mt = 2-3 Nm TX 20 Terminal box cover Torx and slotted screw,...
  • Page 21: 5�6�2 Assignment Connecting Terminal

    ELECTRICAL CONNECTION / VERSION RADIAL TERMINAL BOXES 5.6.2 Assignment connecting terminal Do not connect voltage supply to outputs! Danger of damage! Please, beware of possible voltage drop in long cable leads (inputs and out- puts)! Connecting terminal irst terminal box [A] 5.6.2.1 SSI without additional output 1 dnu/SA*...
  • Page 22: Connecting Terminal Second Terminal Box [B]

    ELECTRICAL CONNECTION / VERSION RADIAL TERMINAL BOXES 5.6.2.3 Connecting terminal second terminal box [B] Speed switch without additonal output 2 SP+* SP-* 5.6.2.4 Connecting terminal second terminal box [B] Speed switch with additonal output 2 SP+* SP-* nE _ * Only at version with speed switch 18/32 MB244EN - 11171691, 16A3, Baumer_HMG10-SSI_II_EN...
  • Page 23: Version With Radial Lange Connectors

    ELECTRICAL CONNECTION / VERSION WITH RADIAL FLANGE CONNECTORS Version with radial lange connectors 5.7.1 Cable connection mating connector M23 (accessory) To ensure the speciied protection of the device the correct cable diameter must be used� Connecting cables and mating connectors are not in scope of delivery� Second First lange connector [ D ]...
  • Page 24: Assignment Lange Connectors

    ELECTRICAL CONNECTION / VERSION WITH RADIAL FLANGE CONNECTORS Assignment lange connectors 5.7.2 Do not connect voltage supply to outputs! Danger of damage! Please, beware of possible voltage drop in long cable leads (inputs and out- puts)! First lange connector [C] 5.7.2.1 SSI without additional output 1 Flange connector M23 (male, 17-pin, clockwise)
  • Page 25: Speed Switch Without Additional Output 2

    ELECTRICAL CONNECTION / VERSION WITH RADIAL FLANGE CONNECTORS Second lange connector [D] 5.7.2.3 Speed switch without additional output 2 Flange connector M23 (male, 12-pin, clockwise) ASSIGNMENT ASSIGNMENT SP+* Second lange connector [D] 5.7.2.4 Speed switch with additional output 2 Flange connector M23 (male, 12-pin, clockwise) ASSIGNMENT ASSIGNMENT SP+*...
  • Page 26: Dimensions

    DIMENSIONS / BLIND HOLLOW SHAFT DIMENSIONS Blind hollow shaft 6.1.1 With radial terminal boxes Speed switch Additional output 2 ød 53 65�5 Additional output 1 [ B ] [ A ] Accessory Positive rotating direction With radial lange connectors 6.1.2 ød Positive 53 65�5...
  • Page 27: 6�2 Through Hollow Shaft

    DIMENSIONS / THROUGH HOLLOW SHAFT Through hollow shaft 6.2.1 With radial terminal boxes Speed switch Additional output 2 ød = 16 , 20 Additional output 1 [ B ] [ A ] Accessory Positive rotating direction With radial lange connectors 6.2.2 Positive rotating direction...
  • Page 28: 6�3 Cone Shaft

    DIMENSIONS / CONE SHAFT Cone shaft 6.3.1 With radial terminal boxes Speed switch Additional output 2 Additional output 1 [ B ] [ A ] Accessory Positive rotating direction With radial lange connectors 6.3.2 Positive rotating direction Accessory [ D ] [ C ] Speed switch Additional output 2...
  • Page 29: Dismounting

    DISMOUNTING / VERSION WITH BLIND HOLLOW SHAFT OR CONE SHAFT DISMOUNTING Version with blind hollow shaft or cone shaft Pictures showing the version with blind hollow shaft� The dismounting steps be identical at the version with cone shaft� 7.1.1 Step 1 17 mm 5 mm TX 20...
  • Page 30: 7�1�3 Step 3

    DISMOUNTING / VERSION WITH BLIND HOLLOW SHAFT OR CONE SHAFT 7.1.3 Step 3 17 mm 6 mm 7.1.4 Step 4 26/32 MB244EN - 11171691, 16A3, Baumer_HMG10-SSI_II_EN...
  • Page 31: 7�2 Version With Through Hollow Shaft

    DISMOUNTING / VERSION WITH THROUGH HOLLOW SHAFT Version with through hollow shaft TX 10 Loosen the screw 1�6x8 mm 10 mm 27/32 MB244EN - 11171691, 16A3, Baumer_HMG10-SSI_II_EN...
  • Page 32: Technical Data

    TECHNICAL DATA TECHNICAL DATA Technical data - electrical ratings Voltage supply 4,75���30 VDC Short-circuit proof Consumption w/o load ≤100 mA (SSI) Initializing time ≤500 ms after power on Interface Function Multiturn Steps per turn 1048576 / 20 Bit Number of turns 1048576 / 20 Bit Additional outputs Square-wave HTL...
  • Page 33: 8�3 Technical Data - Mechanical Design

    TECHNICAL DATA Technical data - mechanical design Size (lange) ø105 mm Flange Support plate, 360° freely positionable Protection DIN EN 60529 IP 66/IP 67 Operating speed ≤12000 rpm Range of switching speed ±2���12000 rpm, default 12000 rpm Operating torque typ� 10 Ncm Rotor moment of inertia 950 gcm...
  • Page 34 MB244EN - 11171691, 16A3, Baumer_HMG10-SSI_II_EN...
  • Page 35 MB244EN - 11171691, 16A3, Baumer_HMG10-SSI_II_EN...
  • Page 36 Baumer Hübner GmbH P�O� Box 12 69 43 · 10609 Berlin, Germany Phone: +49 (0)30/69003-0 · Fax: +49 (0)30/69003-104 info@baumerhuebner�com · www�baumer�com/motion MB244EN - 11171691, 16A3 (19�07�2016), Baumer_HMG10-SSI_II_EN...

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