Baumer HMG 10-Profibus DP Series Installation And Operating Instructions Manual

Absolute encoder with magnetic sensing
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Installation and operating instructions
HMG 10 - Profibus DP
Absolute Encoder
with magnetic sensing

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Summary of Contents for Baumer HMG 10-Profibus DP Series

  • Page 1 Installation and operating instructions HMG 10 - Profibus DP Absolute Encoder with magnetic sensing...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS TABLE OF CONTENTS 1. IMPORTANT NOTES �������������������������������������������������������������������������������������������������������������1 1.1 Symbol guide ������������������������������������������������������������������������������������������������������������������1 1.2 Intended use �������������������������������������������������������������������������������������������������������������������1 1.3 Exclusion from liability ����������������������������������������������������������������������������������������������������1 1.4 Maintenance and lifetime ������������������������������������������������������������������������������������������������2 1.5 Approvals and warranty ��������������������������������������������������������������������������������������������������2 1.6 Storage temperature and disposal ���������������������������������������������������������������������������������2 2. SAFETY AND ATTENTION INSTRUCTIONS ������������������������������������������������������������������������3 2.1 Safety instructions ����������������������������������������������������������������������������������������������������������3 2.2 Attention instructions for mounting and operation ����������������������������������������������������������4 3.
  • Page 3 TABLE OF CONTENTS 5.1.4 View in bus connecting box Profibus DP [A] ������������������������������������������������������16 5.1.5 Setting for the terminating resistors ��������������������������������������������������������������������16 5.1.6 Setting for the user address �������������������������������������������������������������������������������16 5.2 Speed switch and additional output incremental ����������������������������������������������������������17 5.2.1 Terminal significance ������������������������������������������������������������������������������������������17 5.2.2 Output signals incremental (additional output) ���������������������������������������������������17 5.2.3 LED function displays �����������������������������������������������������������������������������������������18 5.2.4 Speed switch - Switching characteristics �����������������������������������������������������������18 5.2.5 Cable connection ������������������������������������������������������������������������������������������������19...
  • Page 4: Important Notes

    IMPORTANT NOTES IMPORTANT NOTES Symbol guide Warning Disregarding could result in serious injury, death or damage to property Attention Disregarding could result in damage to property or damage/malfunction of the en- coder Information Additional information and recommendations Intended use The encoder is a precision measurement device for the acquisition of speed/position in- formation for the control of drive units and the provision of electronic output signals for downstream devices.
  • Page 5: Maintenance And Lifetime

    IMPORTANT NOTES Maintenance and lifetime The encoder may be only opened as described in this instruction. Repair or maintenance work that requires opening the encoder completely must be carried out by the manufactu- rer� Alterations of the device are not permitted. The expected operating life of the device depends on the ball bearings, which are equipped with a permanent lubrication.
  • Page 6: Safety And Attention Instructions

    SAFETy AND ATTENTION INSTRUCTIONS SAFETY AND ATTENTION INSTRUCTIONS Safety instructions Explosion risk Spark formation can cause a fire or an explosion. » Do not use the encoder in areas with explosive and/or highly infl ammable materi- als. They may explode and/or catch fire by possible spark formation. Risk of serious injuries due to rotating shafts Hair and clothes may become tangled in rotating shafts.
  • Page 7: Attention Instructions For Mounting And Operation

    SAFETy AND ATTENTION INSTRUCTIONS Attention instructions for mounting and operation Risk of destruction due to electrostatic charge Electronic parts contained in the encoder are sensitive to high voltages. » Do not touch plug contacts or electronic components. » Protect output terminals against external voltages. »...
  • Page 8: Preparation

    PREPARATION PREPARATION Scope of delivery 6d 6e 6f 7a 6a 6b [ B ] [ A ] [ A ] [ C ] Housing Blind hollow shaft* or cone shaft*: Cover Blind hollow shaft or cone shaft with spanner flat 17 a/f Torx and slotted screw - DIN 7964, M4x10 mm 7b Clamping element, not for cone shaft...
  • Page 9: Required Accessory For Mounting/Dismounting (Not Included In Scope Of Delivery)

    PREPARATION Required accessory for mounting/dismounting (not included in scope of delivery) Connecting cables and respective connectors are required for the electrical connec- tion. Details see section 5, page 13� Torque arm, length L / order number Standard version: 67-70 mm / 11043628 125 (±5) mm, can be shortened to ≥71 mm / 11004078 440 (+20/-15) mm, can be shortened to ≥131 mm / 11002915 Insulated version:...
  • Page 10: Mounting

    MOUNTING / POSITIONING THE TORqUE PLATE MOUNTING Positioning the torque plate TX 20 Loosen the screw 360° Tighten the screw Mt = 2-3 Nm Mounting the torque arm at the encoder Note the mounting instructions for the torque arm in section 4.4, page 11�...
  • Page 11: Mounting To Drive Shaft

    MOUNTING / MOUNTING TO DRIVE SHAFT Mounting to drive shaft 4.3.1 Version with blind hollow shaft Lifetime restrictions and angle error by radial deviations High runout of the drive shaft can cause encoder angle error, see section 4.5, page 12� High runout of the drive shaft can cause vibrations, which can shorten the lifeti- me of the encoder.
  • Page 12: Version With Cone Shaft

    MOUNTING / MOUNTING TO DRIVE SHAFT 4.3.2 Version with cone shaft Lifetime restrictions and angle error by radial deviations High runout of the drive shaft can cause encoder angle error, see section 4.5, page 12� High runout of the drive shaft can cause vibrations, which can shorten the lifeti- me of the encoder.
  • Page 13: Version With Through Hollow Shaft

    MOUNTING / MOUNTING TO DRIVE SHAFT 4.3.3 Version with through hollow shaft Lifetime restrictions and angle error by radial deviations High runout of the drive shaft can cause encoder angle error, see section 4.5, page 12� High runout of the drive shaft can cause vibrations, which can shorten the lifeti- me of the encoder.
  • Page 14: Drive Side Mounting Of The Torque Arm

    MOUNTING / DRIVE SIDE MOUNTING OF THE TORqUE ARM Drive side mounting of the torque arm Lifetime restrictions and angle error of the encoder A play of just ±0.03 mm, results in concentricity error of the encoder of 0.06 mm. That may lead to a large angle error, see section 4.5, page 12�...
  • Page 15: How To Prevent Measurement Errors

    MOUNTING / HOW TO PREVENT MEASUREMENT ERRORS How to prevent measurement errors To ensure that the encoder operates correctly, it is necessary to mount it accurately as described in section 4.1 to 4.4, which includes correct mounting of the torque arm. The radial runout of the drive shaft should not exceed 0.2 mm (0.03 mm recommended), to prevent an angle error.
  • Page 16: Electrical Connection

    ELECTRICAL CONNECTION / PROFIBUS DP ELECTRICAL CONNECTION Profibus DP Please find a detailed instruction for the Profibus DP interface and the device de- scription file in the manual on the CD provided with the device. 5.1.1 Features Bus protocol Profibus DP V0* or Profibus DP V2* Profibus-Features Profibus DP V0 = Device Class 1 and 2 Profibus DP V2 = Device Class 3 and 4...
  • Page 17: Cable Connection For Version With Cable Glands

    ELECTRICAL CONNECTION / PROFIBUS DP 5.1.2 Cable connection for version with cable glands To ensure the specified protection of the device the correct cable diameter must be used. Connecting cables are not in scope of delivery. TX 20 Bus connecting box 14 12 Profibus DP Torx and slotted screw,...
  • Page 18: Bus Connecting Box Profibus Dp [ A ] - Version With Connectors

    ELECTRICAL CONNECTION / PROFIBUS DP Bus connecting box Profibus DP [ A ] - Version with connectors 5.1.3 Bus connecting box Profibus DP [ A ] [ D ] [ E ] [ C ] 5.1.3.1 Connector M12 [C] „Voltage supply“ (male, 4-pin, A-coded) MALE CONNECTION DESCRIPTION Voltage supply 10...30 VDC...
  • Page 19: View In Bus Connecting Box Profibus Dp

    ELECTRICAL CONNECTION / PROFIBUS DP 5.1.4 View in bus connecting box Profibus DP [A] Setting for the terminating resistors Setting for the user address Terminal assignment Negative serial data transmission, pair 1 and pair 2 Positive serial data transmission, pair 1 and pair 2 Voltage supply 10...30 VDC Ground for UB Terminals of the same significance are internally connected and identical in their...
  • Page 20: Speed Switch And Additional Output Incremental

    ELECTRICAL CONNECTION / SPEED SWITCH AND ADDITIONAL OUTPUT INCREMENTAL Speed switch and additional output incremental (Depending on version) 5.2.1 Terminal significance Voltage supply Ground Channel A+ Channel A _ (Channel A+ inverted) Channel B+ Channel B _ (Channel B+ inverted) Zero pulse (reference signal) Zero pulse inverted System OK+ / error output...
  • Page 21: Led Function Displays

    ELECTRICAL CONNECTION / SPEED SWITCH AND ADDITIONAL OUTPUT INCREMENTAL 5.2.3 LED function displays green INC1 Without function Without function INC2 Undervoltage (additional output Overload incremental) Over-temperature Status Internal error Speed Speed higher switching speed Speed lower switching speed (overspeed) 5.2.4 Speed switch - Switching characteristics Event State of the speed switch output...
  • Page 22: Cable Connection

    ELECTRICAL CONNECTION / SPEED SWITCH AND ADDITIONAL OUTPUT INCREMENTAL 5.2.5 Cable connection To ensure the specified protection of the device the correct cable diameter must be used. Connecting cables are not in scope of delivery. Mt = 2-3 Nm TX 20 Terminal box cover Torx and slotted screw, M4x32 mm...
  • Page 23: Assignment Connecting Terminal

    ELECTRICAL CONNECTION / SPEED SWITCH AND ADDITIONAL OUTPUT INCREMENTAL 5.2.6 Assignment connecting terminal Do not connect voltage supply to outputs! Danger of damage! Please, beware of possible voltage drop in long cable leads (inputs and out- puts)! 5.2.6.1 Connecting terminal terminal box [B] Speed switch/additonal output SP+* SP-*...
  • Page 24: Dimensions

    DIMENSIONS / BLIND HOLLOW SHAFT DIMENSIONS Blind hollow shaft Speed switch Profibus DP [ A ] Additional output ød 53 65�5 [ C ] [ B ] Accessory Positive rotating direction [ C ] [ D ] [ E ] All dimensions in millimeters, unless otherwise stated.
  • Page 25: Through Hollow Shaft

    DIMENSIONS / THROUGH HOLLOW SHAFT Through hollow shaft Speed switch Profibus DP [ A ] Additional output ød = 16, 20 [ C ] [ B ] Accessory Positive rotating direction [ C ] [ D ] [ E ] All dimensions in millimeters, unless otherwise stated.
  • Page 26: Cone Shaft

    DIMENSIONS / CONE SHAFT Cone shaft Speed switch Profibus DP [ A ] Additional output [ C ] [ B ] Accessory Positive rotating direction [ C ] [ D ] [ E ] All dimensions in millimeters, unless otherwise stated. 23/29 MB246EN - 11171695, 17A2, Baumer_HMG10-ProfibusDP_II_EN...
  • Page 27: Dismounting

    DISMOUNTING / VERSION WITH BLIND HOLLOW SHAFT OR CONE SHAFT DISMOUNTING Version with blind hollow shaft or cone shaft Pictures showing the version with blind hollow shaft. The dismounting steps be identical at the version with cone shaft. 7.1.1 Step 1 17 mm 5 mm TX 20...
  • Page 28: Step 3

    DISMOUNTING / VERSION WITH BLIND HOLLOW SHAFT OR CONE SHAFT 7.1.3 Step 3 17 mm 6 mm 7.1.4 Step 4 25/29 MB246EN - 11171695, 17A2, Baumer_HMG10-ProfibusDP_II_EN...
  • Page 29: Version With Through Hollow Shaft

    DISMOUNTING / VERSION WITH THROUGH HOLLOW SHAFT Version with through hollow shaft TX 10 Loosen the screw 1�6x8 mm 10 mm 26/29 MB246EN - 11171695, 17A2, Baumer_HMG10-ProfibusDP_II_EN...
  • Page 30: Technical Data

    TECHNICAL DATA TECHNICAL DATA Technical data - electrical ratings Voltage supply 10...30 VDC Short-circuit proof Consumption w/o load ≤200 mA Initializing time ≤500 ms after power on Interface Profibus DP Function Multiturn Transmission rate 9.6...12000 kBaud Device adress Rotary switches in bus connecting box (type-specific) Steps per turn 8192 / 13 bit...
  • Page 31: Technical Data - Mechanical Design

    TECHNICAL DATA Technical data - mechanical design Size (flange) ø105 mm Flange Support plate, 360° freely positionable Protection DIN EN 60529 IP 66/IP 67 Operating speed ≤6000 rpm Range of switching speed ±2...6000 rpm, default 6000 rpm Operating torque typ. 10 Ncm Rotor moment of inertia 950 gcm...
  • Page 32 Baumer Hübner GmbH P.O. Box 12 69 43 · 10609 Berlin, Germany Phone: +49 (0)30/69003-0 · Fax: +49 (0)30/69003-104 info@baumerhuebner.com · www.baumer.com/motion MB246EN - 11171695, 17A2 (01.08.2017), Baumer_HMG10-ProfibusDP_II_EN...

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Hmg 10-b-profibus dpHmg 10-t-profibus dpHmg 10

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