Midea DLFSHB Manual
Midea DLFSHB Manual

Midea DLFSHB Manual

High wall ductless system
Table of Contents

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DLFSHB
High Wall Ductless System
Sizes 09 to 24

TABLE of CONTENTS

Safety CONSIDERATIONS ....................................................... 1

INTRODUCTION............................................................................ 1

Specifications .......................................................................... 3
Dimensions ................................................................................. 4
Clearances................................................................................ 4
Electrical Data ..................................................................... 5
Wiring ........................................................................................... 5
Refrigeration Cycle Diagram........................................ 9
System Evacuation And Charging ............................... 10
Troubleshooting................................................................... 16
Diagnosis And Solution...................................................... 25
Disassembly Instructions ................................................ 40
Appendix ...................................................................................... 53

SAFETY CONSIDERATIONS

Installing, starting up, and servicing air-conditioning equipment can
be hazardous due to system pressures, electrical components, and
equipment location (roofs, elevated structures, etc.). Only trained,
qualified installers and service mechanics should install, start-up, and
service this equipment. Untrained personnel can perform basic
maintenance functions such as coil cleaning. All other operations
should be performed by trained service personnel.
When working on the equipment, observe precautions in the literature
and on tags, stickers, and labels attached to the equipment. Follow all
safety codes. Wear safety glasses and work gloves. Keep a quenching
cloth and fire extinguisher nearby when brazing. Use care in handling,
rigging, and setting bulky equipment.
Read this manual thoroughly and follow all warnings or cautions
included in the literature and attached to the unit. Consult local
building codes and National Electrical Code (NEC) for special
requirements. Recognize safety information. This is the safety-alert
symbol
. When you see this symbol on the unit and in instructions
or manuals, be alert to the potential for personal injury. Understand
these signal words: DANGER, WARNING, and CAUTION.
These words are used with the safety-alert symbol. DANGER
identifies the most serious hazards which will result in severe personal
injury or death. WARNING signifies hazards which could result in
personal injury or death. CAUTION is used to identify unsafe
practices which may result in minor personal injury or product and
property damage. NOTE is used to highlight suggestions which will
result in enhanced installation, reliability, or operation.
PAGE
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal injury
or death.
Before installing, modifying, or servicing system, main
electrical disconnect switch must be in the OFF position.
There may be more than 1 disconnect switch. Lock out and
tag switch with a suitable warning label.
EXPLOSION HAZARD
Failure to follow this warning could
result in death, serious personal injury,
and/or property damage. Never use air or
gases containing oxygen for leak testing
or operating refrigerant compressors.
Pressurized mixtures of air or gases
containing oxygen can lead to an explosion.
EQUIPMENT DAMAGE HAZARD
Failure to follow this caution may result in equipment damage
or improper operation.
Do not bury more than 36 in. (914 mm) of refrigerant pipe in the
ground. If any section of pipe is buried, there must be a 6 in. (152
mm) vertical rise to the valve connections on the outdoor units.
If more than the recommended length is buried, refrigerant may
migrate to the cooler buried section during extended periods of
system shutdown. This causes refrigerant slugging and could
possibly damage the compressor at start-up.
INTRODUCTION
This service manual provides the necessary information to service,
repair, and maintain the indoor units. Section 2 of this manual has an
appendix with data required to perform troubleshooting. Use the
"TABLE of CONTENTS" to locate a desired topic.
Specifications subject to change without notice.
WARNING
WARNING
CAUTION

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Summary of Contents for Midea DLFSHB

  • Page 1 DLFSHB High Wall Ductless System Sizes 09 to 24 TABLE of CONTENTS WARNING PAGE SAFETY CONSIDERATIONS ............1 INTRODUCTION................1 ELECTRICAL SHOCK HAZARD MODEL / SERIAL NUMBER NOMENCLATURES ....2 Failure to follow this warning could result in personal injury SPECIFICATIONS ................
  • Page 2 MODEL / SERIAL NUMBER NOMENCLATURES Table 1 —Unit Sizes SYSTEM TONS VOLTAGE INDOOR MODEL 115-1-60 DLFSHBH12XAJ 208-230/1/60 DLFSHBH09XAK DLFSHBH12XAK DLFSHBH18XAK DLFSHBH24XAK INDOOR UNIT DLF = INDOOR UNIT S = MODEL VOLTAGE 1 = 115-1-60 3 = 208/230-1-60 INDOOR UNIT FAN COIL UNIT TYPE H = HIGH WALL B = MAJOR SERIES VARIATIONS...
  • Page 3 SPECIFICATIONS Table 2 — Specifications SYSTEM SIZE Indoor Model DLFSHBH12XAJ DLFSHBH09XAK DLFSHBH12XAK DLFSHBH18XAK DLFSHBH24XAK Voltage, Phase, V/Ph/Hz 115-1-60 208/230-1-60 208/230-1-60 208/230-1-60 208/230-1-60 Cycle Power Supply 0.31 0.19 0.19 Wireless Remote Controller (°F/°C Standard Standard Standard Standard Standard Convertible) Wired Remote Controller (°F/°C Optional Optional...
  • Page 4 DIMENSIONS Table 4 — Dimensions HIGH WALL UNIT SIZE (Voltage) (115V) (208/230V) (208/230V) (208/230V) (208/230V) Height (H) 11.61(295) 11.61(295) 11.61(295) 13.27(337) 13.27(337) (mm) Width (W) 31.57(802) 31.57(802) 31.57(802) 42.60(1082) 42.60(1082) (mm) Depth (D) 7.87(200) 7.87(200) 7.87(200) 9.21(234) 9.21(234) (mm) Height 14.96(380) 14.96(380) 14.96(380)
  • Page 5 ELECTRICAL DATA Table 5 — Electrical Data HIGH WALL INDOOR MAX FUSE CB AMP UNITS HP (115V) (208/230V) (208/230V) (208/230V) (208/230V) Running 0.467 0.34 0.34 0.21 0.21 Current Refer to outdoor unit installation Power instructions – Consumption Indoor unit powered by the outdoor unit Power Factor 66.2 97.8...
  • Page 6 Connection Diagrams Fig. 3 — Connection Diagram - 12K (115V) Fig. 4 — Connection Diagram - 9K - 18K (208/230-1-60) Fig. 5 — Connection Diagram - 24K (208/230-1-60) NOTES: 1. Do not use thermostat wire for any connection between indoor and outdoor units. 2.
  • Page 7 Wiring Diagrams Fig. 6 — Wiring Diagram 9K - 12K (115V and 208/230) Fig. 7 — Wiring Diagram 18K - 24K (208/230) Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
  • Page 8 Fan and Motor Specifications Table 6 — Fan and Motor Specifications HIGH WALL UNIT SIZE (115 V) (208/230 V) (208/230 V) (208/230 V) (208/230 V) Acrylontrile Acrylontrile Acrylontrile Acrylontrile Acrylontrile Material Styrene +30%GF Styrene +30%GF Styrene +30%GF Styrene +30%GF Styrene +30%GF Type GL-96*608-IN GL-96*608-IN...
  • Page 9 REFRIGERATION CYCLE DIAGRAM T2 Evaporator temp. sensor Fig. 8 — Refrigeration Cycle Diagram Refrigerant Lines IMPORTANT: Both refrigerant lines must be insulated separately. Table 2 on page 3 lists the pipe sizes for the indoor unit. Refer to the outdoor unit installation instructions for other allowed piping lengths and refrigerant information.
  • Page 10 SYSTEM EVACUATION AND CHARGING Deep Vacuum Method The deep vacuum method requires a vacuum pump capable of pulling a vacuum of 500 microns and a vacuum gage capable of accurately CAUTION measuring this vacuum depth. The deep vacuum method is the most positive way of assuring a system is free of air and liquid water (see Fig.
  • Page 11 Operation Modes and Functions Display Function Abbreviation Unit Display Function Table 7 — Unit Element Abbreviation ABBREVIATION ELEMENT Indoor room temperature Evaporator Coil temperature fresh defrost run timer Condenser Coil temperature Adjusted Setting temperature Display A Display B Compressor discharge temperature Fig.
  • Page 12 Indoor Fan Control FAN Mode When the FAN mode is activated: 1. In the COOLING mode, the indoor fan operates continuously. The • The outdoor fan and compressor stop. fan speed can be set to 1%−100%, or AUTO. • The temperature control is disabled and the indoor room temperature 2.
  • Page 13 HEATING Mode DEFROSTING Mode • The unit enters the DEFROSTING mode according to changes in Compressor Control the temperature value of T3, T4 as well as the compressor running 1. Reach the configured temperature: time. • If the following conditions are satisfied, the compressor ceases •...
  • Page 14 ECO Function Timer Function The Timing range is 24 hours. Used to enter the energy efficient mode. • Timer on. The unit turns on automatically when it reaches the setting • Under the COOLING mode, press ECO, the remote controller adjusts the temperature automatically to 75F (24C), AUTO fan time.
  • Page 15 Information Inquiry To enter INFORMATION INQUIRY STATUS, hold both ON/OFF and FAN for 8 seconds to activate. To exit the inquiry mode, let the remote remain idle for 60 seconds. Table 8 displays the information codes. The screen displays the code for two seconds, then the information for 25 seconds. Table 8 —...
  • Page 16 TROUBLESHOOTING Safety WARNING UNIT DAMAGE HAZARD Electricity remains in capacitors even when the power supply is off. Ensure the capacitors are fully discharged before troubleshooting. Lock out and tag switch with a suitable warning label. Electrolytic Capacitors (HIGH VOLTAGE! CAUTION!) Fig.
  • Page 17 TROUBLESHOOTING (CONT) Error Display (Indoor Unit) When the indoor unit encounters a recognized error, the indicator light flashes in a corresponding series, the timer display may turn on or begin flashing, and the error code displays. See Table 9 for the error codes and meanings. Table 9 —...
  • Page 18 Error Diagnosis and Troubleshooting without Error Codes WARNING UNIT DAMAGE HAZARD Be sure to turn off unit before any maintenance to prevent damage or injury. Table 10 — Error Diagnosis and Troubleshooting without Error Codes REMOTE MAINTENANCE ELECTRICAL CIRCUIT REFRIGERANT CIRCUIT Possible causes of trouble ...
  • Page 19 Table 11 — Error Diagnosis and Troubleshooting without Error Codes REMOTE MAINTENANCE OTHERS Possible causes of trouble    Unit will not start  The power switch is on but fans will not start The temperature on the display board cannot be set Unit is on but the wind is not cold (hot) ...
  • Page 20 Table 12 — Error Diagnosis and Troubleshooting without Error Codes REFRIGERANT FIELD MAINTENANCE OTHERS CIRCUIT Possible causes of trouble Unit will not start  Compressor will not start but fans run Compressor and condenser (outdoor) fan will not start Evaporator (indoor) fan will not start Condenser (Outdoor) fan will not start ...
  • Page 21 Table 13 — Error Diagnosis and Troubleshooting without Error Codes FIELD MAINTENANCE ELECTRICAL CIRCUIT Possible causes of trouble       Unit will not start      Compressor will not start but fans run ...
  • Page 22 Table 14 — Quick Maintenance by Error Code ERROR CODE EH 00/ PART REQUIRING REPLACEMENT EL 01 EH 02 EH 03 EH 60 EH 61 EH 0b EL 0C EC 56 PC 08 EH 0A INDOOR PCB    ...
  • Page 23 Troubleshooting by Error Code Common Check Procedures Temperature Sensor Check Disconnect the temperature sensor from PCB, measure the resistance value with a tester. Temperature Sensors. Room temp. (T1) sensor, Indoor coil temp. (T2) sensor, Outdoor coil temp.(T3) sensor, Outdoor ambient temp.(T4) sensor, Compressor discharge temp.(Tp) sensor.
  • Page 24 IPM Continuity Check Turn off the power and allow the large capacity electrolytic capacitors to discharge completely. Next, dismount the IPM. Use a digital tester to measure the resistance between P and UVWN; UVW and N. Table 16 — IPM Continuity Check Normal Normal Digital Tester...
  • Page 25 DIAGNOSIS AND SOLUTION EEPROM Parameter Error (EH00/EH0A) Description: The indoor or outdoor PCB main chip does not receive feedback from the EEPROM chip Recommended parts to prepare: • Indoor PCB Troubleshooting and Repair Shut off the power supply and turn it on 2 minutes later. Is it still displaying The unit is operating normally.
  • Page 26 DIAGNOSIS AND SOLUTION (CONT) Indoor and outdoor unit communication error (EL01) Description: The indoor unit has not received feedback from the outdoor unit for 150 seconds, four consecutive times. Recommended parts to prepare: • Indoor PCB • Outdoor PCB • Short-circuited component Troubleshooting and repair Power off, then restart the unit after 2 minutes.
  • Page 27 DIAGNOSIS AND SOLUTION (CONT) (EL01) Indoor and outdoor unit communication error Remarks: • Use a multimeter to test the DC voltage between the outdoor unit’s 2 port and 3 port. The red pin of multimeter connects with the 2 port while the black pin is for 3 port.
  • Page 28 DIAGNOSIS AND SOLUTION (CONT) Fan speed is Operating Outside of the Normal Range (EH03) Description: When the indoor fan speed maintains a low speed (ex. 300RPM) or a speed that is too high (ex.1500RPM) for a certain time, the unit stops and the LED displays the failure or when the outdoor fan speed registers below 200RPM or over 1500RPM for an extended period of time, the unit stops and the LED displays the failure (EHO3).
  • Page 29 Index 1. Indoor or Outdoor DC Fan Motor (control chip is in fan motor) Power on and when the unit is in standby, measure the voltage of pin1-pin3, pin4-pin3 in the fan motor connector. If the voltage value is not in the range shown in Table 17 and 18, the PCB is faulty and needs to be replaced. •...
  • Page 30 DIAGNOSIS AND SOLUTION (CONT) Open circuit or short circuit of the temperature sensor (EH60) Description: If the sampling voltage is lower than 0.06V or higher than 4.94V, the LED displays the failure. Recommended parts to prepare: • Wiring mistake • Fan sensor •...
  • Page 31 DIAGNOSIS AND SOLUTION (CONT) Communication error between the Indoor PCB and Display Board (EH0b) Description: Indoor PCB does not receive feedback from the display board. Recommended parts to prepare: • Wiring mistake • PCB faulty • Display board malfunction Troubleshooting and Repair: Power off the unit.
  • Page 32 DIAGNOSIS AND SOLUTION (CONT) Refrigerant Leakage Detection (EL0C) Description: Define the evaporator coil temperature T2 of the compressor as it starts running as Tcool. Five minutes after the compressor starts, if T2<Tcool-2C does not maintain continuous 4 seconds, and this issue occurs 3 times, the display area illuminates “EC”...
  • Page 33 DIAGNOSIS AND SOLUTION (CONT) Overload current protection (PC08) Description: An abnormal current rise is detected by checking the specified current detection circuit. Recommended parts to prepare: • Connection wires • Reactor • Outdoor fan • Outdoor PCB Troubleshooting and Repair: Was the protection activated in standby? Restart the unit when the power supply...
  • Page 34 DIAGNOSIS AND SOLUTION (CONT) IPM malfunction or IGBT over-strong current protection (PC00) Description: When the IPM sends a voltage signal to the compressor drive chip is abnormal, “PO” appears on the LED and the air conditioner turns off. Recommended parts to prepare: •...
  • Page 35 DIAGNOSIS AND SOLUTION (CONT) Over voltage or too low voltage protection (PC01) Description: Abnormal increases or decreases in voltage are detected by checking the specified voltage detection circuit. Recommended parts to prepare: • Power supply issues • System leakage or blockage •...
  • Page 36 DIAGNOSIS AND SOLUTION (CONT) High temperature protection of IPM module (PC02) Description: If the IPM module temperature is higher than the limited value, the LED displays an failure code. Recommended parts to prepare: • Faulty PCB • Connection problems Troubleshooting and Repair: Check the screws on the PCB and IPM radiator.
  • Page 37 DIAGNOSIS AND SOLUTION (CONT) Inverter compressor drive error (PC04) Description: If the IPM module temperature is higher than the limited value, the LED displays the failure code. Recommended parts to prepare: • Wiring mistake • IPM malfunction • Outdoor fan assembly faulty •...
  • Page 38 DIAGNOSIS AND SOLUTION (CONT) Compressor Driven Chip EEPROM Parameter Error (PC40) Description: Outdoor PCB main chip does not receive feedback from the compressor driven EEPROM chip. Recommended parts to prepare: • Outdoor main PCB • Electric control box Troubleshooting and Repair: Shut off the power supply.
  • Page 39 DIAGNOSIS AND SOLUTION (CONT) Zero Speed Protection for Compressor/Outdoor Fan or Lack of Compressor Phase or Outdoor Fan/ Compressor Speed Malfunction Description: None Recommended parts to prepare: • Wiring mistake • Faulty fan assembly faulty • Faulty fan motor • Faulty PCB •...
  • Page 40 DISASSEMBLY INSTRUCTIONS Front Panel NOTE: This section is for reference only and the photos shown may differ from the actual unit. Procedure Illustration 1) Hold the front panel by the tabs on Front Panel tboth sides and lift it. 2) Push up the bottom of the air filter, and then pull it out downwards.
  • Page 41 DISASSEMBLY INSTRUCTIONS (CONT) Procedure Illustration 3) Open the horizontal louver and push the hook towards the left to open it. Horizontal Louver Hook 4) Bend the horizontal louver lightly with both hands to loosen the hooks, then remove the horizontal louver. Hook Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
  • Page 42 DISASSEMBLY INSTRUCTIONS (CONT) Procedure Illustration 5) Pry the electrical cover with a flat screw driver, and rotate it towards left, then remove it. 6) Disconnect the display board connector. 7) Slide the front panel side to side to release each axis. Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
  • Page 43 DISASSEMBLY INSTRUCTIONS (CONT) Procedure Illustration 8) Open the screw cap and then remove the 3 screws. 9) Release the hooks by hand. Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
  • Page 44 DISASSEMBLY INSTRUCTIONS (CONT) Procedure Illustration 10) Release the 5 hooks in the back. 11) Pull out the panel frame while pushing the hook through the clearance between the panel frame and the heat exchanger. Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
  • Page 45 DISASSEMBLY INSTRUCTIONS (CONT) Procedure Illustration 12) Release the 5 hooks of the vertical blades, then pull the vertical blades to the right and remove them. 13) Remove 1 screw from the display board. 14) Rotate the display board in the direction shown in the right picture.
  • Page 46 DISASSEMBLY INSTRUCTIONS (CONT) Electrical Parts Procedure Illustration 1) Remove one screw from the electrical control box subassembly. If you want to repair the electrical control box components, perform step #1. If you want to repair the main control board assembly, perform steps #2 to #5 below. 2) Cut the ribbon by a shear, then pull out the coil temperature sensor (T2).
  • Page 47 DISASSEMBLY INSTRUCTIONS (CONT) Procedure Illustration 4) Pull out the electrical main board along the direction indicated in the image to the right. Fan motor swing motor ION(some models) 5) Disconnect the connectors and remove the main control board. Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
  • Page 48 DISASSEMBLY INSTRUCTIONS (CONT) Evaporator l l I 1) Disassemble the pipe holder, located at the rear of the unit. Pipe Holder 2) Remove the screw (1) on the evaporator located at the fixed plate. Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
  • Page 49 DISASSEMBLY INSTRUCTIONS (CONT) l l I 3) Release the hook on the evaporator. Evaporator Remove the screws (2) on the evaporator located at the fixed plate. 5) Pull out the evaporator. Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
  • Page 50 DISASSEMBLY INSTRUCTIONS (CONT) Fan Motor and Fan l l I 1) Remove the screws (2) and remove the fixing board of the fan motor. Screws 2) Remove the bearing sleeve. Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
  • Page 51 DISASSEMBLY INSTRUCTIONS (CONT) l l I 3) Remove the fixing screw. 4) Pull out the fan motor and fan assembly from the side. Fixing Screw Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
  • Page 52 DISASSEMBLY INSTRUCTIONS (CONT) Step Motor NOTE: Remove the front panel and electrical parts before disassembling the step motor. Procedure Illustration 1) Remove the screws (2), then remove the horizontal swing motor. Stepping Motor 2) Remove the screw (1), then remove the svertical wing motor.
  • Page 53 APPENDIX Appendix 1 Table 20 — Temperature Sensor Resistance Value Table for T1, T2, T3, T4 (C--K) °C °F °C °F °C °F °C °F K Ohm K Ohm K Ohm K Ohm 115.266 12.6431 2.35774 0.62973 108.146 12.0561 2.27249 0.61148 101.517 11.5...
  • Page 54 Appendix 2 Table 21 — Temperature Sensor Resistance Value Table for T5 (TP) (C--K) ° C ° F ° C ° F ° C ° F ° C ° F K Ohm K Ohm K Ohm K Ohm 542.7 68.66 13.59 3.702 511.9...
  • Page 55 Appendix 3  Table 22 — T(XF)=9XT(XC)/5 ° C ° F ° C ° F ° C ° F ° C ° F ° C ° F 69.8 123.8 179.6 235.4 24.8 71.6 125.6 181.4 237.2 26.6 73.4 127.4 183.2 28.4 75.2 129.2...
  • Page 56 © 2021 Carrier. All rights reserved. Edition Date: 04/21 Catalog No: MS-DLFSHB-01 A Carrier company Replaces: NEW Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

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