Max automatic lubrication pump, for dispensing of nlgi grades #000 to #2 greases and oil with at least 40cst, for professional use only, not approved for use in explosive atmospheres or hazardous locations (88 pages)
Summary of Contents for Graco GlasCraft Guardian A Series
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Guardian A- Series Material Pumps For use with non-flammable foam and polyurea. Not for use in explosive atmospheres. Important Safety Instructions Read all warnings and instructions in this manual. Save these instructions.
Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable. WARNING ELECTRIC SHOCK HAZARD Improper grounding, setup, or usage of the system can cause electric shock.
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Warnings WARNING FIRE AND EXPLOSION HAZARD Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help pre- vent fire and explosion: • Use equipment only in well ventilated area. • Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc).
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Never store ISO in an open container. • Keep the ISO lube pump reservoir filled with Graco Spraying materials containing isocyanates creates Throat Seal Liquid (TSL), Part 206995. The lubricant potentially harmful mists, vapors, and atomized creates a barrier between the ISO and the atmosphere.
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Warnings Keep Components A and B Changing Materials Separate • When changing materials, flush the equipment mul- tiple times to ensure it is thoroughly clean. CAUTION • Always clean the fluid inlet strainers after flushing. To prevent cross-contamination of the equipment’s wet- •...
Section 1 - General Information: Assembly Drawings GC2616 Material Pump Assembly Detail A Npt plug supplied with valve (8) must be installed in port marked 30, 19 #2. Elbow fitting (17) 19, 29 must be installed in port marked #4. 25, 6 6, 25 21, 24,...
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Section 1 - General Information: Assembly Drawings GC2617 Material Pump Assembly Detail A 120, 131 Blue tubing (139) supplied 122, 125 121, 129 with retract switch 126, 128 Mounting bolts and washers Detail A supplied with GC0808 Clear tubing supplied with Red tubing (138) retract switch supplied with retract...
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Section 1 - General Information: Assembly Drawings GC2618 Material Pump Assembly Detail A Npt plug supplied with valve (209) must be 219, 229 installed in port marked #2. Elbow fitting (216) 218, 228 must be installed in port marked #4. 207, 224 Detail A 207, 224...
Section 1 - General Information: Sub Assembly Drawings GC0329 Fluid Section Assembly...
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Section 1 - General Information: Sub Assembly Drawings GC0329 Fluid Section Parts List Ref. Ref. Part Description Qty. Part Description Qty. GC0015 RETAINER, RING GC2276 SEAT, VALVE, FOOT GC0049 O-RING GC2277 BALL GC2278 BALL GC0050 O-RING GC2291 GUIDE, PISTON, NYLON GC0229 CYLINDER, PUMP GC2317...
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Section 1 - General Information: Sub Assembly Drawings GC0808 Fluid Section Assembly...
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Section 1 - General Information: Sub Assembly Drawings GC0808 Fluid Section Parts List Ref. Ref. Part Description Qty. Part Description Qty. GC0015 RETAINER, RING GC0748 SHAFT, PUMP, 1:1 GC0049 O-RING GC0778 SPRING, COMPRESSION GC0050 O-RING GC0868 RETAINER, PACKING, 1:1 GC0229 CYLINDER, PUMP GC0872 WIPER, FELT, 1:1...
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Section 1 - General Information: Sub Assembly Drawings GC0809 Fluid Section Assembly...
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Section 1 - General Information: Sub Assembly Drawings GC0809 Fluid Section Parts List Ref. Ref. Part Description Qty. Part Description Qty. GC0049 O-RING GC1837 INSERT, SOLVENT CUP GC0050 O-RING GC1838 PISTON, RECIRCULATION GC0229 CYLINDER, PUMP GC1839 SHAFT, PUMP GC0231 HEAD, PUMP, AIRLESS SPRING, COMPRESSION;...
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Section 1 - General Information: Sub Assembly Drawings GC2267 5 in. Air Motor Assembly GC2267 REPAIR KIT Ref. Description Qty. ROD, PISTON VALVE, SHIFTING VALVE, SLAVE BUSHING, ROD VALVE, STROKE SIGNAL Not all repair parts are listed. See GlasCraft Air Mo- tor Repair Kit manual 3A0393 for all repair parts.
Section 1 - General Information: Maintenance Fluid Section Maintenance & Overhaul Flush system side to be rebuilt with suitable solvent. Procedure Step three is optional, but it makes the process easier. Daily Routine Maintenance Disconnect inlet and outlet fittings from the pump. Visually inspect the system for leaks.
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Section 1 - General Information: Maintenance Remove Base from Tie Rods. Do not immerse Over Pressure Valve in solvents externally. (Flushing will not affect). Remove pump from base. a. Remove nylon Lock nut from yoke. Remove Valve Housing from the cylinder. P/N GC2391 on GC0329 pump.
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Section 1 - General Information: Maintenance b. Remove GC2291, Piston Guide and P/N GC0745 Disassemble Sub-Assemblies Pump Seal. Cup Adapter, P/N GC0711. a. Remove Support Washer, P/N GC0237. b. Remove Seal, P/N GC0745. Cleaning c. Remove Snap Ring, P/N GC0015, Nylon Washer, Thoroughly wash all parts in suitable solvent.
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Section 1 - General Information: Maintenance Install P/N GC0237 with lip facing toward the seal Re-Assemble P/N GC0745. All parts underlined are contained in Repair Kit. Soak P/N GC0872 in a light weight, non detergent oil, then install in P/N GC0711. Install P/N GC0868, push down and install Snap Ring P/N GC0015 in groove.
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Section 1 - General Information: Maintenance Lubricate and install two P/N GC0049 O- Rings on With the Pump Assembly upside down, (easy if P/N GC0229 cylinder. clamped in a vise) install Foot Valve Housing P/N GC0307. (GC0808 Pump) Using a light weight non-detergent oil, coat the seal on the shaft assembly and the walls of the cylinder, then install the shaft assembly into the cylinder, leave approximately 4”...
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Section 1 - General Information: Maintenance Lubricate and install P/N GC0050 O-Ring in the Continue holding GC2317 down, install (4) P/N groove of P/N GC0307. GC2113 Lock Washers and hand thread (4) P/N GC2097 Nuts. Tighten P/N GC2097 in a criss-cross pattern until tight.
With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.
Section 2 - Warranty and Reference Information: Technical Assistance Thank You for selecting GlasCraft spray equipment Should you have any questions or need technical assistance, contact your factory authorized GlasCraft distributor. Distributor: _________________________ Phone: ____________________________ Contact: ___________________________ For any issues your distributor cannot address, the GlasCraft technical service department is always available to assist you with the operation of your spray equipment.
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Quality and Performance… GENUINE GLASCRAFT www.glascraft.com GRACO INC. P.O. BOX 1441 313277D MINNEAPOLIS, MN 55440-1441 Original instructions. Phone 612-623-6921 This manual contains English. Toll Free 1-800-328-0211 Revised 05/2011 612-378-3505...