Fluke Endurance Series User Manual
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Fluke Endurance Series User Manual

Innovative high temperature infrared pyrometers
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®
Endurance
Series
Innovative High Temperature Infrared Pyrometers
Users Manual
PN 4979660, English, Rev. 2.0, Jun 2020
© 2020 Fluke Process Instruments. All rights reserved. Printed in Germany. Specifications subject to change without notice.
All product names are trademarks of their respective companies.

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Summary of Contents for Fluke Endurance Series

  • Page 1 Innovative High Temperature Infrared Pyrometers Users Manual PN 4979660, English, Rev. 2.0, Jun 2020 © 2020 Fluke Process Instruments. All rights reserved. Printed in Germany. Specifications subject to change without notice. All product names are trademarks of their respective companies.
  • Page 2 Warranty The manufacturer warrants this instrument to be free from defects in material and workmanship under normal use and service for the period of four years from date of purchase. This warranty extends only to the original purchaser. This warranty shall not apply to fuses, batteries or any product which has been subject to misuse, neglect, accident, or abnormal conditions of operation.

  • Page 3: Table Of Contents

    Table of Contents Chapter Page ..............................3 ABLE OF ONTENTS ............................... 8 IST OF ABLES ..............................9 IST OF IGURES ............................12 OMPLIANCE TATEMENT ............................. 13 AFETY NFORMATION ................................16 ONTACTS ............................... 17 ESCRIPTION ..............................18 ECHNICAL 2.1 Measurement Specification ..................................... 18 2.2 Optical Specifications ......................................
  • Page 4 5.5.1 Power Supply ......................................35 5.5.2 Ethernet Connector ....................................35 5.5.3 Power over Ethernet (PoE) ................................... 35 5.5.4 12-pin Connector ....................................35 5.6 Inputs ..........................................37 5.6.1 Trigger ........................................37 5.6.2 Analog Input ......................................37 5.6.2.1 Emissivity/Slope Setting .................................. 37 5.6.2.2 Background Temperature Compensation ............................
  • Page 5 ................................63 THERNET 8.1 Addressing ........................................63 8.1.1 Advanced Address Settings ................................... 63 8.2 PC Network Adapter ....................................... 64 8.3 ASCII Programming ......................................65 8.4 http Server ........................................65 8.5 Video Streaming ......................................66 9 PROFINET IO ..............................67 9.1 Configuration ........................................67 9.2 Parameters ........................................
  • Page 6 12.2 Mechanical Accessories ....................................96 12.2.1 Mounting Nut (E-MN) ..................................97 12.2.2 Fixed Bracket (E-FB) ................................... 98 12.2.3 Adjustable Bracket (E-AB) ................................... 99 12.2.4 Swivel Bracket (E-SB) ..................................100 12.2.5 Sighting Tube (A-ST-xx) ..................................101 12.2.6 Pipe Adapter (E-PA) ..................................103 12.2.7 Protective Front Window (E-PW) ..............................
  • Page 7 14.7 RS485 Communication ....................................123 14.8 Multidrop Mode......................................123 14.9 Command List ......................................125 15 A ............................... 130 PPENDIX 15.1 Optical Diagrams ......................................130 15.1.1 E1ML Models ..................................... 130 15.1.2 E1MH Models ....................................131 15.1.3 E2ML Models ..................................... 132 15.1.4 E2MM Models ....................................133 15.1.5 E2MH Models ....................................

  • Page 8: List Of Tables

    List of Tables Table Page Table 1-1: Model Overview ........................... 17 Table 5-1: Pin Assignment for 12-pin Connector ....................36 Table 5-2: Ratio between Analog Input Current and Emissivity (Example) ............37 Table 9-1: Pyrometer Parameters ......................... 68 Table 9-2: Messages ............................68 Table 9-3: Input Data ............................

  • Page 9: List Of Figures

    List of Figures Figure Page Figure 2-1: Dimensions ............................25 Figure 4-1: One Earth Ground at the Sensor (left) or at the Power Supply (right) ..........30 Figure 5-1: Sensor Placement in 1 Color Mode ....................31 Figure 5-2: Sensor Placement in 2 Color Mode ....................32 Figure 5-3: Acceptable Sensor Viewing Angles ....................
  • Page 10 Figure 12-8: Power Supply with Terminal Box ...................... 91 Figure 12-9: USB/RS485 Converter ........................93 Figure 12-10: PoE Injector ............................ 94 Figure 12-11: 12-Pin Plug ............................. 95 Figure 12-12: Modline 5 Patch Cable ........................95 Figure 12-13: Overview to Mechanical Accessories ..................... 96 Figure 12-14: Mounting Nut ..........................
  • Page 11 Figure 15-20: Optical Diagrams E3MH-F1 Models..................... 136 Figure 15-21: Optical Diagrams E3MH-F2 Models..................... 136 Figure 15-22: Optical Diagrams E1RL-F0 Models....................137 Figure 15-23: Optical Diagrams E1RL-F1 Models....................137 Figure 15-24: Optical Diagrams E1RL-F2 Models....................137 Figure 15-25: Optical Diagrams E1RH-F0 Models ..................... 138 Figure 15-26: Optical Diagrams E1RH-F1 Models .....................

  • Page 12: Compliance Statement

    Compliance Statement The device complies with the requirements of the European Directives: EC – Directive 2014/30/EU – EMC EC – Directive 2011/65/EU – RoHS II EN 61326-1: 2013 Electrical measurement, control and laboratory devices - Electromagnetic susceptibility (EMC) EN 50581: 2012 Technical documentation for the evaluation of electrical products with respect to restriction of hazardous substances (RoHS) Electromagnetic Compatibility Applies to use in Korea only.

  • Page 13: Safety Information

    Safety Information This document contains important information, which should be kept at all times with the instrument during its operational life. Other users of this instrument should be given these instructions with the instrument. Eventual updates to this information must be added to the original document. The instrument can only be operated by trained personnel in accordance with these instructions and local safety regulations.
  • Page 14 Safety Symbol Description Read all safety information before in the handbook Hazardous voltage. Risk of electrical shock. Warning. Risk of danger. Important information. See manual. Laser warning Earth (ground) terminal Protective conductor terminal Switch or relay contact DC power supply Conforms to European Union directive.
  • Page 15 To prevent possible electrical shock, fire, or personal injury follow these guidelines: • Read all safety information before you use the product. • Use the product only as specified, or the protection supplied by the product can be compromised. • Do not use the product around explosive gases, vapor, or in damp or wet environments. •...

  • Page 16: Contacts

    Tel: +49 30 478 0080 info@flukeprocessinstruments.de China Beijing, China Tel: +86 10 6438 4691 info@flukeprocessinstruments.cn Worldwide Service Fluke Process Instruments offers services, including repair and calibration. For more information, contact your local office. www.flukeprocessinstruments.com © Fluke Process Instruments Specifications subject to change without notice.

  • Page 17: Description

    Measurement Specification 1 Description Endurance series pyrometers are infrared noncontact temperature measurement systems. Such devices have an adjustable focus, a through-the-lens sighting capability, and a parallax-free optical axis. They are energy transducers, designed to measure accurately and repeatedly the amount of heat energy emitted from an object, and then convert that energy into a measurable electrical signal.

  • Page 18: Technical Data

    ® Endurance Series Users Manual, Rev. 2.0, Jun 2020 2 Technical Data 2.1 Measurement Specification Temperature Range E1ML 400 to 1740°C (752 to 3164°F) E1MH 540 to 3000°C (1004 to 5432°F) 550 to 1800°C (1022 to 3272°F) – 1 color mode E1RL 600 to 1800°C (1112 to 3272°F) –...
  • Page 19 Technical Data Measurement Specification Accuracy ≥ 450°C (842°F) E1ML ± (0.3% + 1°C) for T meas ± (2% + 2°C) for T < 450°C (842°F) meas ≥ 650°C (1202°F) E1MH ± (0.3% + 1°C) for T meas ± (2% + 2°C) for T <...
  • Page 20 ® Endurance Series Users Manual, Rev. 2.0, Jun 2020 Emissivity all models 0.100 to 1.100, in 0.001 increments Slope all 2C models 0.850 to 1.150, in 0.001 increments Signal Processing All models Averaging, peak hold, valley hold, advanced peak hold, advanced valley hold, ambient background temperature compensation...

  • Page 21: Optical Specifications

    Technical Data Optical Specifications 2.2 Optical Specifications Optical Resolution E1ML 160:1 (90% energy) E1MH 300:1 (90% energy) E1RL 100:1 (95% energy) E1RH 150:1 (95% energy) E2ML 160:1 (90% energy) E2MM 160:1 (90% energy) E2MH 300:1 (90% energy) E2RL 75:1 (90% energy) E3ML 100:1 (90% energy) E3MH...
  • Page 22 ® Endurance Series Users Manual, Rev. 2.0, Jun 2020 E2MH F0 @ 190 mm (7.5 in) 0.6 mm (0.02 in) F1 @ 300 mm (12 in) 1.0 mm (0.04 in) F2 @ 600 mm (24 in) 2.0 mm (0.08 in) E2RL F0 @ 190 mm (7.5 in) 2.5 mm (0.1 in)

  • Page 23: Electrical Specifications

    Technical Data Electrical Specifications 2.3 Electrical Specifications Power 20 to 48 VDC, max. 12 W Power over Ethernet (IEEE 802.3af, pinout mode A, mixed DC & data) Outputs Analog 0 to 20 mA (active), or 4 to 20 mA (active) current loop impedance: max.

  • Page 24: Environmental Specifications

    ® Endurance Series Users Manual, Rev. 2.0, Jun 2020 2.4 Environmental Specifications Ingress Protection IP65 (IEC529) / NEMA 4 (with end cap screwed on) Operating ambient temperature Without cooling: E2RL 0 to 60°C (32 to 140°F) all other models 0 to 65°C (32 to 149°F) With air cooling: all models 0 to 120°C (32 to 248°F)

  • Page 25: Dimensions

    Technical Data Dimensions 2.5 Dimensions The drawing below illustrates the dimensions of the sensor without an air/water cooled housing. Figure 2-1: Dimensions mm [in]...

  • Page 26: Scope Of Delivery

    ® Endurance Series Users Manual, Rev. 2.0, Jun 2020 2.6 Scope of Delivery The scope of delivery includes the following: • Sensor • Mounting nut (spare: E-MN) • Fixed mounting bracket (spare: E-FB) • End cap for display (spare: E-ECAP) •...

  • Page 27: Basics

    Basics Measurement of Infrared Temperature 3 Basics 3.1 Measurement of Infrared Temperature All surfaces emit infrared radiation. The intensity of this infrared radiation changes according to the temperature of the object. Depending on the material and surface properties, the emitted radiation lies in a wavelength spectrum of approximately 1 to 20 µm.

  • Page 28: Theory For 2-Color Measurements

    ® Endurance Series Users Manual, Rev. 2.0, Jun 2020 3.3 Theory for 2-Color Measurements The 2-color ratio technology allows accurate and repeatable temperature measurements, which don’t depend on absolute radiated energy values. In use, a 2-color sensor determines temperature from the ratio of the radiated energies in two separate wavelength bands (colors).

  • Page 29: Targets Smaller Than Field Of View

    Basics Theory for 2-Color Measurements 3.3.3 Targets Smaller Than Field of View When a target is not large enough to fill the field of view, or if the target is moving within the field of view, radiated energies are equally reduced, but the ratio of the energies is unaffected and measured temperatures remain accurate.

  • Page 30: Environment

    ® Endurance Series Users Manual, Rev. 2.0, Jun 2020 4 Environment 4.1 Ambient Temperature The sensor is suited for a maximal operating temperature, see section 2.4 Environmental Specifications, page 24. The operating temperature can be extended by using the air/water-cooled housing accessory, see section 11.4 Air/Water-Cooled Housing, page 78.

  • Page 31: Installation

    Installation Positioning 5 Installation Risk of Personal Injury When this instrument is being used in a critical process that could cause property damage and personal injury, the user should provide a redundant device or system that will initiate a safe process shutdown in the event that this instrument should fail.

  • Page 32: Figure 5-2: Sensor Placement In 2 Color Mode

    ® Endurance Series Users Manual, Rev. 2.0, Jun 2020 Figure 5-2: Sensor Placement in 2 Color Mode Sighting hole smaller than the sensor’s field of view Emitted energy Dirty lens or dirty sighting window Emitted energy Smoke, steam, dust, gas in atmosphere Emitted energy...

  • Page 33: Viewing Angles

    Installation Viewing Angles 5.3 Viewing Angles The sensor head can be placed at any angle from the target less than 45°. Figure 5-3: Acceptable Sensor Viewing Angles Best perpendicular to target Acceptable Angles Good up to 45° to target 45° to 90° to target...

  • Page 34: Aiming And Focusing

    ® Endurance Series Users Manual, Rev. 2.0, Jun 2020 5.4 Aiming and Focusing Once you have the sensor in place, you need to aim and focus it on the target. To aim and focus the sensor, complete the following: • Loosen the nuts or bolts of the mounting base.

  • Page 35: Electrical Installation

    Installation Electrical Installation 5.5 Electrical Installation 5.5.1 Power Supply For the power supply, isolated power is required. The manufacturer supplies an appropriate power supply as accessory, see section 12.1.6 Power Supply DIN Rail (E-SYSPS), page 90. Beware of use of other power supplies, which may not provide the necessary isolation and could cause instrument malfunction or damage! 5.5.2 Ethernet Connector The Ethernet connector is a M12 4-socket connector type, D-coded, and a screw retention feature.

  • Page 36: Table 5-1: Pin Assignment For 12-Pin Connector

    ® Endurance Series Users Manual, Rev. 2.0, Jun 2020 Figure 5-7: 12-pin Connector Pin Layout (pin side) Table 5-1: Pin Assignment for 12-pin Connector Description RS485-A RS485-B - mA In + mA In Shield Trigger Relay (alarm) Relay (alarm) + mA Out - mA Out Ground (power) + 24 VDC...

  • Page 37: Inputs

    Installation Inputs 5.6 Inputs 5.6.1 Trigger The trigger input can be used as switch to initiate one of the following: • Restarting the signal processing, see section 6.3 Post Processing, page 55. • Toggling the pointing device (LED, laser, camera) between on/off, see ASCII command XL The trigger function is activated by shorting the external input to digital ground (pin L).

  • Page 38: Background Temperature Compensation

    ® Endurance Series Users Manual, Rev. 2.0, Jun 2020 5.6.2.2 Background Temperature Compensation The sensor can improve the accuracy of target temperature measurements by considering the ambient or background temperature. This feature is useful when the target emissivity is below 1.0 and the background temperature is significantly hotter than the target temperature.

  • Page 39: Outputs

    Installation Outputs 5.7 Outputs 5.7.1 Relay The relay output is used as an alarm for failsafe conditions or as a setpoint relay. The relay output can be used to indicate an alarm state or to control external actions. The relay functionality can either be set to: •...

  • Page 40: Figure 5-12: Deadband Around The Setpoint (Example)

    ® Endurance Series Users Manual, Rev. 2.0, Jun 2020 Figure 5-12: Deadband around the Setpoint (Example) Relay Changes State 962°C Setpoint: 960°C 958°C Time Normal State Alarm Normal State Alarm...

  • Page 41: Analog Output

    Installation Outputs 5.7.2 Analog Output The analog output can be set to 0-20 mA or 4-20 mA current range. Direct connection to a recording device (e.g., chart recorder, PLC, or controller) is possible. The total analog output circuit impedance is limited to 500 Ω. For the principle wiring, use the installation scheme below.

  • Page 42: Operation

    ® Endurance Series Users Manual, Rev. 2.0, Jun 2020 6 Operation Once the sensor is positioned and connected properly, the system is ready for continuous operation. Nonstop operation of the Endurance device is achieved either by back panel operation or through software control via the digital communication interfaces.

  • Page 43: Target Temperature Display

    Operation Control Panel 6.1.1 Target Temperature Display The Target Temperature Display fulfills two tasks to inform the operator: • In normal operation after warming phase, it displays the current measured target temperature, including any signal processing like “Averaging Hold”, “Peak Hold” or “Valley Hold”. The displayed temperature depends on the preset measurement unit (°C or °F).

  • Page 44: Menu Structure

    ® Endurance Series Users Manual, Rev. 2.0, Jun 2020 6.2 Menu Structure Consecutive pushes on the Browse button navigates through the sub-menus as shown below. A selection must be made with the Enter button. INFORMATION CONFIGURATION UNIT SETUP INTERFACE ANALOG ...

  • Page 45: Information Menu

    Operation Menu Structure 6.2.1 Information Menu The INFORMATION MENU consists of the following subentries which are not user modifiable and for information purpose only. All items marked in red are exemplary entries. INFORMATION INFORMATION (1-color mode) (2-color mode) 1-Color 43.5°C 2-Color 43.5°C E=1.000...
  • Page 46 ® Endurance Series Users Manual, Rev. 2.0, Jun 2020 LOW LIMIT displays the low limit temperature of the measurement range in °C or °F (e.g. 400.0°C) HIGH LIMIT displays the high limit temperature of the measurement range in °C or °F (e.g. 400.0°C) SENSOR IDENT displays the sensor’s identification number as a combination of spectral model, focus option, sighting option, cooling option, and communication option (e.g.

  • Page 47: Configuration Menu

    Operation Menu Structure 6.2.2 Configuration Menu CONFIGURATION CONFIGURATION (1-color mode) (2-color mode) MODE 2-COLOR TEMP. UNITS TEMP. UNITS °C °C RELAY MODE RELAY MODE NORMALLY OPEN NORMALLY OPEN ATTENUATION RELAY ATTENUATION FAILSAFE LASER / LED / CAMERA LASER / LED / CAMERA FACTORY DEFAULT FACTORY DEFAULT KEY -ENTER-...
  • Page 48 ® Endurance Series Users Manual, Rev. 2.0, Jun 2020 ATTENUATION FAILSAFE allows to set the attenuation threshold for the failsafe warning EAAA. Range is from 0 to 95% of attenuation. LASER/LED/CAMERA For the pointing device (LASER, LED, CAMERA) you can toggle between the following modes: •...

  • Page 49: Unit Setup Menu

    Operation Menu Structure 6.2.3 Unit Setup Menu UNIT SETUP UNIT SETUP (1-color mode) (2-color mode) SLOPE 1.000 SLOPE SOURCE INTERNAL EMISSIVITY EMISSIVITY 1.000 1.000 EMISSIV. SOURCE EMISSIV. SOURCE INTERNAL INTERNAL TRANMISSIVITY TRANMISSIVITY 1.000 1.000 SENSOR GAIN SENSOR GAIN 1.000000 1.000000 SENSOR OFFSET SENSOR OFFSET 0.0 °C...
  • Page 50 ® Endurance Series Users Manual, Rev. 2.0, Jun 2020 ALARM SOURCE ALARM SOURCE Tobj. Tobj. SETPOINT SETPOINT 0.0 °C 0.0 °C DEADBAND DEADBAND 2 °C 2 °C BACKGROUND CONTR BACKGROUND CONTR NO COMPENSATION NO COMPENSATION BACKGROUND TEMP. BACKGROUND TEMP. 400.0 °C 400.0 °C SLOPE The subentry is only available for sensors in 2-color mode.
  • Page 51 Operation Menu Structure TOPSENSOR OFFSET The subentry is only available for sensors in 2-color mode. It allows to correct the wide band temperature reading by the addition of an offset value in a range from -200.0 to 200.0°C. The standard value is 0.0°C. MATCH adapts the temperature reading to the expected real object temperature.

  • Page 52: Interface Menu

    ® Endurance Series Users Manual, Rev. 2.0, Jun 2020 6.2.4 Interface Menu INTERFACE RS485 BAUD RATE 115200 bps MULTIDROP ADDR. RS485 MODE TWO WIRE TERMIN. RESISTOR DHCP/BOOTP ETHERNET IP 192.168.42.132 ETHERNET NM 255.255.255.0 ETHERNET GW 192.168.42.1 ETHERNET PORT 6363 WEB SERVER RS485 BAUD RATE sets the baud rate for the RS485 communication: 1200, 2400, 9600, 19200, 38400 (default), 57600, 115200 bps...
  • Page 53 Operation Menu Structure • OFF – no dynamic address assignment, the defined ETHERNET IP address is a fixed address • DHCP ON – dynamic address assignment using DHCP • BOOTP ON – dynamic address assignment using BOOTP (by means of the correct MAC address) ETHERNET IP sets a fixed network address for the sensor, see section 8.1 Addressing, page 63.

  • Page 54: Analog Menu

    ® Endurance Series Users Manual, Rev. 2.0, Jun 2020 6.2.5 Analog Menu ANALOG ANALOG OUT MODE 4 – 20 mA OUT Lo LIMIT 400.0 °C OUT Hi LIMIT 3000.0 °C ANALOG IN MODE 4 – 20 mA IN Lo LIMIT 400.0 °C IN Hi LIMIT 3000.0 °C...

  • Page 55: Post Processing

    Operation Post Processing 6.3 Post Processing The activation and modification of post processing functions and their associated parameters is possible via the PC based Multidrop Software, via ASCII commands, or over the rear control panel. Note that only one signal processing function can be active. 6.3.1 Averaging Averaging is used to smooth the output signal.

  • Page 56: Reset By Trigger

    ® Endurance Series Users Manual, Rev. 2.0, Jun 2020 • The Peak Hold Time is expired after holding the last peak value. In this case, the signal reverts to the current object temperature reading and restarts the peak holding process with the given hold time. •...

  • Page 57: Signal Drop With Reset

    Operation Post Processing 6.3.2.3 Signal Drop with Reset The following three signal drop (decay) functionalities are implemented: Signal Drop: Perpendicular The perpendicular signal drop (default mode) is activated, if both relevant signal decay values (linear & averaging drop) are set to zero (0.0 Kelvin / s). Figure 6-5: Signal Drop: Perpendicular output temperature object temperature...

  • Page 58: Advanced Peak Hold

    ® Endurance Series Users Manual, Rev. 2.0, Jun 2020 Figure 6-7: Signal Drop: Averaging output temperature object temperature Temp Time 6.3.3 Advanced Peak Hold This function searches the signal for a local peak and writes this value to the output until a new local peak is found. Before the algorithm restarts searching for a local peak, the object temperature must drop below a predefined threshold.

  • Page 59: Advanced Valley Hold

    Operation Post Processing Figure 6-9: Valley Hold Temp Output temperature Object temperature Hold Time Hold Time Time The output signal remains the same until one of two things happens: • The valley hold time runs out. In this case, the signal reverts to actual temperature. •...

  • Page 60: Rs485

    ® Endurance Series Users Manual, Rev. 2.0, Jun 2020 7 RS485 The RS485 serial interface is used for networked sensors or for long distances up to 1200 m (4000 ft). This allows ample distance from the harsh environment where the sensing system is mounted to a control room or pulpit where the computer is located.

  • Page 61: Wiring

    RS485 Wiring 7.3 Wiring Figure 7-2: RS485 Communication Sensor RS485-A (A) RS485-B (B) GND (L) +VDC (M) 7.4 Computer Interfacing The USB/RS485 Interface Converter (E-USB485) allows you to connect your sensor to computers by using a USB interface. With auto configuration, the converter can automatically configure RS485 signals without external switch setting. The converter is equipped with 3000 VDC of isolation and internal surge-protection to protect the host computer and the converter against high voltage spikes, as well as ground potential difference.

  • Page 62: Multiple Sensors

    ® Endurance Series Users Manual, Rev. 2.0, Jun 2020 7.5 Multiple Sensors For an installation of two or more sensors in a RS485 network (2-wire, half duplex), each sensor needs its specific RS485 network address (1 – 32) set via the control panel or alternatively via an ASCII command. Once all the units are addressed, wire up the units in the 2-wire multidrop manner, whereas all A and B signals must be connected to common lines.

  • Page 63: Ethernet

    Ethernet Addressing 8 Ethernet 8.1 Addressing The factory default IP address for the sensor is 192.168.42.132 The IP address for the sensor is not free of choice: It must be unique in the network meaning that no other device in the network including the PC network adapter may run at the same IP address. The IP address for the sensor can be set directly via the control panel.

  • Page 64: Pc Network Adapter

    ® Endurance Series Users Manual, Rev. 2.0, Jun 2020 8.2 PC Network Adapter The network adapter on the PC side can be configured as following: Go to <Start> <Settings> <Network & Internet> <Status> <Change Connection Properties> Under <IP Settings> <IP assignment> click on <Edit> Under <Edit IP settings>...

  • Page 65: Ascii Programming

    Ethernet ASCII Programming Close the dialog box by pressing on <Save>. 8.3 ASCII Programming For the programming details, see section 14 ASCII Programming, page 120. 8.4 http Server The sensor provides a built-in http server for one or more client computers based on the http protocol within an Intranet.

  • Page 66: Video Streaming

    ® Endurance Series Users Manual, Rev. 2.0, Jun 2020 8.5 Video Streaming Using the following instructions, the user can stream the video images from the sensor directly to the terminal device. Initiates the video streaming from a sensor which is at the given network address: http://193.221.142.172/camera?action=stream Initiates the video streaming in vga format from a sensor which is at the given network address: http://193.221.142.172/camera?action=stream&resolution=vga...

  • Page 67: Profinet Io

    PROFINET IO Configuration 9 PROFINET IO The PROFINET IO maps the object temperature, internal temperature and the status of the pyrometer via PROFINET IO. Furthermore, PROFINET IO allows you to change a subset of sensor parameters in data exchange mode. In the initialization phase, the PROFINET module determines the physical structure of the node and creates a local process image with the pyrometer.

  • Page 68: Messages

    ® Endurance Series Users Manual, Rev. 2.0, Jun 2020 Table 9-1: Pyrometer Parameters Parameter Description Setting Temperature unit Set the temperature unit Celsius Fahrenheit Color mode 1 , 2 color * 1000 (0.9 → 900) 850 … 1150 Slope * 1000 (0.9 → 900) 100 …...

  • Page 69: Input Data

    PROFINET IO Input Data 9.4 Input Data Table 9-3: Input Data Address without offset Length Format Value 4 Byte REAL (Big Endian, Motorola) Target Temperature 2 color 4 Byte REAL (Big Endian, Motorola) Target Temperature 1 color wide 4 Byte REAL (Big Endian, Motorola) Target Temperature 1 color narrow 4 Byte...

  • Page 70: Table 9-6: Error Codes

    ® Endurance Series Users Manual, Rev. 2.0, Jun 2020 In productive data exchange between the I/O controller and the fieldbus PROFINET IO, one byte IOPS process data qualifiers are available for each module providing information of the validity of the pyrometer module data (good/ bad).

  • Page 71: Ethernnet/Ip

    EthernNet/IP Configuration 10 EthernNet/IP The EtherNet/IP module maps the object temperature, internal temperature, device status and other pyrometer data to its input assembly which is then sent onto the EtherNet/IP network using CIP. In the initialization phase, the device sends configuration data which is accessible for setup via the PLC programming software controller tags.

  • Page 72: Input Data

    ® Endurance Series Users Manual, Rev. 2.0, Jun 2020 Table 10-1: Pyrometer Parameters Starting byte Length Name Data type Data value 0x43 ('C') – Celsius 1 Byte Temperature unit USINT 0x46 ('F') – Fahrenheit 1 – one color 1 Byte Color mode USINT 2 –...

  • Page 73: Output Data

    EthernNet/IP Output Data 10.4 Output Data Once the pyrometer has been initialized and is running in the data exchange mode, only the below listed parameters can be changed, using the device’s output data. Table 10-3: Output Data Address without offset Length Format Value...

  • Page 74: Table 10-5: Error Codes

    ® Endurance Series Users Manual, Rev. 2.0, Jun 2020 Table 10-5: Error Codes Description Heater temperature over range Heater temperature under range Internal temperature over range Internal temperature under range Wide band detector failure Narrow band detector failure Energy too low Attenuation for failsafe too high Attenuation to activate relay too high Two color temperature under range...

  • Page 75: Options

    Options Diagnostics 11 Options Options are items that are factory installed and must be specified at time of order. The following are available: • Laser Sighting (-L) LED Sighting (-D) Video Sighting (-V) • Air/Water-Cooled Housing • Manufacturer’s Calibration Certificate...

  • Page 76: Laser Sighting (-L)

    ® Endurance Series Users Manual, Rev. 2.0, Jun 2020 11.1 Laser Sighting (-L) The laser sighting allows fast and precise aiming at small, rapidly moving targets, or targets passing at irregular intervals. The laser is specially aligned with the sensor’s lens to provide accurate, non-parallax pinpointing of targets.

  • Page 77: Led Sighting (-D)

    Options LED Sighting (-D) 11.2 LED Sighting (-D) The LED sighting allows fast and precise aiming of targets. The LED is specially aligned with the sensor’s lens to provide accurate, non-parallax pinpointing of targets. The LED comes as a bright spot indicating the whole spot area being measured.

  • Page 78: Air/Water-Cooled Housing

    ® Endurance Series Users Manual, Rev. 2.0, Jun 2020 11.4 Air/Water-Cooled Housing The air/water-cooled housing allows the sensor to be used in ambient temperatures up to 120°C (250°F) with air cooling and 175°C (347°F) with water cooling. The cooling media should be connected using 1/8” NPT fittings requiring 6 mm (0.24 in) inner diameter and 8 mm (0.31 in) outer diameter for the tube.

  • Page 79: Avoidance Of Condensation

    Options Air/Water-Cooled Housing mm [in] 11.4.1 Avoidance of Condensation If environmental conditions make water cooling necessary, it is strictly recommended to check whether condensation will be a real problem or not. Water-cooling also causes a cooling of the air in the inner part of the sensor, thereby decreasing the capability of the air to hold water.

  • Page 80: Table 11-1: Minimum Device Temperatures [°C/°F]

    ® Endurance Series Users Manual, Rev. 2.0, Jun 2020 Table 11-1: Minimum device temperatures [°C/°F] Relative Humidity [%] 100/ Example: Ambient temperature = 50°C Relative humidity = 40 % Minimum device temperature = 30°C The use of lower temperatures is at your own risk!

  • Page 81: Manufacturer's Calibration Certificate

    Options Manufacturer’s Calibration Certificate 11.5 Manufacturer’s Calibration Certificate A sensor specific calibration certificate is assigned to the individual pyrometer and based on DAkkS (German accreditation body). The calibration certificate shows in a detailed list the sensor’s accuracy as deviation values regarding the measurement normal under defined environmental conditions.

  • Page 82: Accessories

    ® Endurance Series Users Manual, Rev. 2.0, Jun 2020 12 Accessories 12.1 Electrical Accessories The following electrical accessories are available: • High Temp 12-Wire Cable (E-2CCBxx) • Low Temp 12-Wire Cable (E-2CLTCBxx) • Ethernet PoE Cable (E-ETHxTCBxx) • Terminal Block (E-TB) •...

  • Page 83: High Temp 12-Wire Cable (E-2Ccbxx)

    Accessories Electrical Accessories 12.1.1 High Temp 12-Wire Cable (E-2CCBxx) Use the High Temp 12-wire cable for the sensor to support power supply, all inputs, outputs, and the RS485 interface. The cable described below is a shielded 12-conductor cable, made of two twisted pairs plus 8 separate wires, all as tinned copper braid.
  • Page 84 ® Endurance Series Users Manual, Rev. 2.0, Jun 2020 Risk of Personal Injury Teflon develops poisonous gasses when it is exposed to flames! Note An ordered cable does not include a terminal block! Note If you cut the cable to shorten it, notice that both sets of twisted-pair wires have drain wires inside their insulation.

  • Page 85: Low Temp 12-Wire Cable (E-2Cltcbxx)

    Accessories Electrical Accessories 12.1.2 Low Temp 12-Wire Cable (E-2CLTCBxx) Use the Low Temp 12-wire cable for the sensor to support power supply, all inputs, outputs, and the RS485 interface. The cable described below is a shielded 12-conductor cable, made of two twisted pairs plus 8 separate wires, all as tinned copper braid.
  • Page 86 ® Endurance Series Users Manual, Rev. 2.0, Jun 2020 Risk of Personal Injury Polyurethane may cause allergy and possibly cancer! Note An ordered cable does not include a terminal block! Note If you cut the cable to shorten it, notice that both sets of twisted-pair wires have drain wires inside their insulation.

  • Page 87: Ethernet Poe Cable (E-Ethxtcbxx)

    Accessories Electrical Accessories 12.1.3 Ethernet PoE Cable (E-ETHxTCBxx) The Ethernet PoE cable comes with a four-pin male M12 D-coded connector, assigned to the sensors rear female M12 connector. The corresponding end of the Ethernet PoE cable is equipped with a general RJ45 snap-in connector.

  • Page 88: Terminal Block (E-Tb)

    ® Endurance Series Users Manual, Rev. 2.0, Jun 2020 12.1.4 Terminal Block (E-TB) The terminal block accessory is for the connection of the sensor to the customer’s industrial environment. It lists all different conductor colors on one side and the related signal names on the other side. Figure 12-5: Terminal Block with Wire Color Assignment to the Sensor...

  • Page 89: Terminal Block With Enclosure (E-Tbn4)

    Accessories Electrical Accessories 12.1.5 Terminal Block with Enclosure (E-TBN4) The terminal block accessory in an enclosure is for the connection of the sensor to the customer’s industrial environment. The enclosure is IP67 (NEMA 4) protected, and the terminal block inside is identical to part E-TB. Figure 12-6: Terminal Block with Enclosure Mounting hole ...

  • Page 90: Power Supply Din Rail (E-Sysps)

    ® Endurance Series Users Manual, Rev. 2.0, Jun 2020 12.1.6 Power Supply DIN Rail (E-SYSPS) The DIN-rail mount industrial power supply delivers isolated dc power and provides short circuit and overload protection. Risk of Personal Injury To prevent electrical shocks, the power supply must be used in protected environments (cabinets)! Technical data: Protection class...

  • Page 91: Power Supply With Terminal Box (E-Ps)

    Accessories Electrical Accessories 12.1.7 Power Supply with Terminal Box (E-PS) The terminal box for the power supply is designed to provide IP65 (NEMA-4) protection to the terminal block, see section 12.1.4 Terminal Block, page 88, and a power supply for the sensor. The terminal box should be surface mounted using the flanges and holes provided.
  • Page 92 ® Endurance Series Users Manual, Rev. 2.0, Jun 2020 To ensure correct wiring, stick the enclosed sticker onto the carrier plate as shown below. +mA In -mA In...

  • Page 93: Usb/Rs485 Converter (E-Usb485)

    Accessories Electrical Accessories 12.1.8 USB/RS485 Converter (E-USB485) The USB/RS485 converter allows you to connect your sensor to computers by using an USB interface. Technical Data Power supply 5 VDC direct from USB port Speed max. 256 kBit/s RS485 4 wire (full duplex) and 2-wire (half duplex) (Endurance sensor supports 2-wire only) Terminal screwed accepts 0.05 to 3 mm²...

  • Page 94: Poe Injector (E-Poe)

    ® Endurance Series Users Manual, Rev. 2.0, Jun 2020 12.1.9 PoE Injector (E-POE) The PoE injector allows you to power the sensor over the Ethernet connection. Technical Data PoE standard 802.3af PoE output power 15.4 W PoE ports Ethernet 100Base TX Power supply 100 to 240 VAC / 50 to 60 Hz, 19 W Operating temperature...

  • Page 95: 12-Pin Plug (E-2Ccon)

    Accessories Electrical Accessories 12.1.10 12-Pin Plug (E-2CCON) The 12-pin plug is a female spare connector to replace a damaged one for the 12-wire cable, see section 12.1.1 High Temp 12-Wire Cable (E-2CCBxx), page 83 and section 12.1.2 Low Temp 12-Wire Cable (E- 2CLTCBxx), page 85.

  • Page 96: Mechanical Accessories

    ® Endurance Series Users Manual, Rev. 2.0, Jun 2020 12.2 Mechanical Accessories The following mechanical accessories are available: • Mounting Nut (E-MN) • Fixed Bracket (E-FB) • Adjustable Bracket (E-AB) • Swivel Bracket (E-SB) • Sighting Tube (A-ST-xx) • Pipe Adapter (E-PA) •...

  • Page 97: Mounting Nut (E-Mn)

    Accessories Mechanical Accessories 12.2.1 Mounting Nut (E-MN) See below for the standard mounting nut with an inner thread of 1.5” UNC to fix and secure the sensor to any kind of mounting brackets. Figure 12-14: Mounting Nut...

  • Page 98: Fixed Bracket (E-Fb)

    ® Endurance Series Users Manual, Rev. 2.0, Jun 2020 12.2.2 Fixed Bracket (E-FB) The fixed bracket enables the sensor to be mounted in a fixed location. For a correct horizontal sensor orientation, a swivel range within 45° is available. Figure 12-15: Fixed Bracket...

  • Page 99: Adjustable Bracket (E-Ab)

    Accessories Mechanical Accessories 12.2.3 Adjustable Bracket (E-AB) The adjustable bracket enables the sensor to be mounted in a movable location. For a correct sensor orientation, you can pitch and swivel the sensor sighting axis in a range of about 45° per axis. Figure 12-16: Adjustable Bracket...

  • Page 100: Swivel Bracket (E-Sb)

    ® Endurance Series Users Manual, Rev. 2.0, Jun 2020 12.2.4 Swivel Bracket (E-SB) The swivel bracket enables the sensor to be mounted in a movable position, to correct in an easy way the pitch and yaw orientation of the sensor. For a correct sensor orientation, you are able to pitch (0° – 90°) and to swivel (0°...

  • Page 101: Sighting Tube (A-St-Xx)

    Accessories Mechanical Accessories 12.2.5 Sighting Tube (A-ST-xx) The sighting tube is used in environmental conditions where reflected energy is a problem. Fix the pipe adapter (E-PA) directly to the sensor and screw the sighting tube into the pipe adapter. Figure 12-18: Installation of the Sighting Tube Sensor Pipe Adapter (E-PA)

  • Page 102: Figure 12-20: Available Sighting Tubes

    ® Endurance Series Users Manual, Rev. 2.0, Jun 2020 Figure 12-20: Available Sighting Tubes Sighting Tube Ceramic (A-ST-CER) Sighting Tube Stainless Steel (A-ST-SS) Sighting Tube Carbon Steel (A-ST-CS-45) Note When using a customer supplied sighting tube, use caution in specifying the inside diameter and length. Your sensing head determines what diameter/length combinations are possible without impeding the optical field of view!

  • Page 103: Pipe Adapter (E-Pa)

    Accessories Mechanical Accessories 12.2.6 Pipe Adapter (E-PA) The pipe adapter is used to adapt the sighting tube (A-ST-xx) to the sensor, see section 12.2.5 Sighting Tube, page 101. The adapter has two inner threads to adapt the outer thread of the instrument (1.5” UNC) to the outer thread of the sighting tube (1.5”...

  • Page 104: Protective Front Window (E-Pw)

    ® Endurance Series Users Manual, Rev. 2.0, Jun 2020 12.2.7 Protective Front Window (E-PW) Especially in harsh environments, the front window suffers, and solid particles could influence the infrared transmissivity. The front window protects the sensor lens and is easy exchangeable. The protective front window comes as spare part with the needed O-ring.

  • Page 105: Right-Angle Mirror (E-Ra)

    Accessories Mechanical Accessories 12.2.8 Right-Angle Mirror (E-RA) The right-angle mirror is to redirect the measured object temperature spot at an angle of 90°. This allows placing the sensor closer to the object to measure or in a more protected domain. To keep the inserted mirror dust and dirt clean, the right-angle mirror has an air-purge adapter and needs to be supplied by air.

  • Page 106: Air Purge (E-Ap)

    ® Endurance Series Users Manual, Rev. 2.0, Jun 2020 12.2.9 Air Purge (E-AP) The air purge is used to keep dust, moisture, airborne particles, and vapors away from the lens. It can be mounted before or after the bracket. It must be screwed in fully. Air flows into the 1/8” NPT fitting and out the front aperture. Airflow should be a maximum of 0.5 to 1.5 l/s (0.13 to 0.4 gallons/s).

  • Page 107: Thread Adapter (E-Mfa-7)

    Accessories Mechanical Accessories 12.2.10 Thread Adapter (E-MFA-7) The thread adapter is secured to the front of the sensor. It provides an outer M56 thread to fit to legacy Marathon MM installations. The thread adapter is also used to hold the mounting flange (E-MF-7) for use in existing Ircon flange mount installations.

  • Page 108: Mounting Flange (E-Mf-7)

    ® Endurance Series Users Manual, Rev. 2.0, Jun 2020 12.2.11 Mounting Flange (E-MF-7) The mounting flange provides a footprint to allow the sensor to be mounted into a legacy Ircon Modline flange mount installations. Please note that this accessory needs to be used in conjunction with the thread adapter (E-MFA-7) to adapt the outer thread of the sensor to the inner thread of the flange.

  • Page 109: Polarizing Filter (E-Pfec)

    Accessories Mechanical Accessories 12.2.12 Polarizing Filter (E-PFEC) The polarizing filter end cap is available for use in high temperature applications. The small inserted polarizing filter will not fit in the standard Endurance end cap. The filter shall protect your eyes, when sighting on bright, high temperature targets through the visual sighting port.

  • Page 110: End Cap (E-Ecap)

    ® Endurance Series Users Manual, Rev. 2.0, Jun 2020 12.2.13 End Cap (E-ECAP) The end cap is the replacement for a defect or damaged original one. Figure 12-28: End Cap...

  • Page 111: Modline 5 Adapter Kit (E-M5Wjak)

    Accessories Mechanical Accessories 12.2.14 Modline 5 Adapter Kit (E-M5WJAK) The adapter kit allows the secured installation of an Endurance sensor in the Modline5 WJA cooling jacket. Figure 12-29: Modline 5 Adapter Kit...

  • Page 112: Modline 5 Universal Adapter (E-Uaa)

    ® Endurance Series Users Manual, Rev. 2.0, Jun 2020 12.2.15 Modline 5 Universal Adapter (E-UAA) The Modline 5 universal adapter clamps around the Endurance sensor and can be used to mount it to an existing Modline 5 installation where a right-angle mount (RAM) is used, a tripod, or any device using a 1/4–20 UNC threaded mounting hardware.
  • Page 113 Accessories Mechanical Accessories...

  • Page 114: Modline 5 Water Jacket Adapter Kit (E-Ak-7)

    ® Endurance Series Users Manual, Rev. 2.0, Jun 2020 12.2.16 Modline 5 Water Jacket Adapter Kit (E-AK-7) The Modline 5 water jacket adapter kit is for mounting an Endurance sensor into the Ircon Modline 5 water jacket WJ-5. The adapter kit exists out of the mounting flange (E-MF-7), two Modline 5 mounting nuts, a Modline 5 fixed bracket, a Modline 5 water jacket mounting bracket, and a flange adapter to adapt the outer Endurance mounting thread to the outer Modline 5 thread dimension.

  • Page 115: Maintenance

    Maintenance Troubleshooting Minor Problems 13 Maintenance Our sales representatives and customer service staff are always at your disposal for questions regarding applications, calibration, repair, and solutions to specific problems. Please contact your local sales representative if you need assistance. In many cases, problems can be solved over the telephone. If you need to return equipment for servicing, calibration or repair, please contact our Service Department before shipping.

  • Page 116: Table 13-2: Fail-Safe Error Codes

    ® Endurance Series Users Manual, Rev. 2.0, Jun 2020 Table 13-2: Fail-Safe Error Codes Condition 2-color 1-color 1-color* (wide band)** (narrow band)** Heater control temperature over range ECHH ECHH ECHH Heater control temperature under range ECUU ECUU ECUU Internal temperature over range EIHH EIHH EIHH...
  • Page 117 Maintenance Fail-Safe Operation The following order shows the priorities of possible failsafe conditions starting with the lowest priority. narrow band temp. over range (lowest priority) narrow band temp. under range wide band temperature over range wide band temperature under range two-color temperature over range two-color temperature under range attenuation>95% (dirty window)

  • Page 118: Window Cleaning

    ® Endurance Series Users Manual, Rev. 2.0, Jun 2020 13.3 Window Cleaning Always keep the front window clean. Care should be taken when cleaning the window. To clean the window, do the following: Lightly blow off loose particles with “canned” air (used for cleaning computer equipment) or a small squeeze bellows (used for cleaning camera lenses).

  • Page 119: Window Exchange

    Maintenance Window Exchange 13.4 Window Exchange Sometimes extremely harsh environments can cause damage to the front window. A replacement front window (E-PW) is available. For a replacement complete the following: Pry out the rubberized O-ring (type Buna-N 70 durometer) with a very small flat-bladed screw driver (e.g., a jeweler’s screwdriver).

  • Page 120: Ascii Programming

    ® Endurance Series Users Manual, Rev. 2.0, Jun 2020 14 ASCII Programming This section explains the sensor’s communication protocol. A protocol is the set of commands that define all possible communications with the sensor. The commands are described along with their associated ASCII command characters and related message format information.

  • Page 121: Sensor Response

    ASCII Programming Transfer Modes 14.2.4 Sensor Response “!” is the parameter for “answer” !E0.975<CR><LF> “E” is the parameter “0.975” is the value for the parameter <CR> <LF> (0D ) is closing the answer For processing the received commands, the device typically needs about 200 ms. For certain commands, this time can be even longer.

  • Page 122: Sensor Setup

    ® Endurance Series Users Manual, Rev. 2.0, Jun 2020 Table 14-1: Sensor Information Command Description Answer (example) “!XUE3ML-F0-D-1-0” Name of the sensor “!XV43790010“ Serial number of the sensor “!XR2.02.28“ Firmware revision number “!XH1000.0“ Maximum temperature of the sensor “!XB50.0“ Minimum temperature of the sensor 14.5 Sensor Setup 14.5.1 General Settings sets the physical unit for the temperature value (C or F).

  • Page 123: Temperature Hold Functions

    ASCII Programming Sensor Control With these settings the function for the analog input can now be switched via the trigger: • Active trigger → background temperatue compensation via the analog input • Deactivated trigger → emissivity setting via the analog input 14.5.5 Temperature Hold Functions For detailed information to the various temperature hold functions along with their resets and timing values, see section 6.3...
  • Page 124 ® Endurance Series Users Manual, Rev. 2.0, Jun 2020 Command Answer “017?E” “017E0.950” // asking one sensor on address 17 “017XA=024” “017XA024” // setting of a new address “024?E” “024E0.950” // asking same sensor now on address 24 If a command is transferred, starting with the 3-digit number 000, all units (with addresses from 001 to 032) connected will get this command –...

  • Page 125: Command List

    ASCII Programming Command List 14.9 Command List P ... Poll, B ... Burst, S ... Set, N ... Notification n = number, X = uppercase letter Notes: • USB virtual serial interface settings: 9600 bps Baudrate, 8 data bits, 1 stop bit, no parity, no flow control •...
  • Page 126 ® Endurance Series Users Manual, Rev. 2.0, Jun 2020 Description Char Value Format Poll Burst Set Legal Values Factory Default √ √ Burst string format UTSI √ Show list of commands √ √ Background temperature min/max of temperature range Low temperature correction range of sensor √...
  • Page 127 ASCII Programming Command List Description Char Value Format Poll Burst Set Legal Values Factory Default √ √ Error Codes nnnnnnnnnnnnnnnn alarm detection narrow band temp. over range narrow band temp. under range wide band temp. over range wide band temp. under range two-color temp.
  • Page 128 ® Endurance Series Users Manual, Rev. 2.0, Jun 2020 Description Char Value Format Poll Burst Set Legal Values Factory Default n.n – nn.nn √ Video relative reticle diameter √ Ratio Spectral Correction Gain √ √ Ratio Spectral Correction Intercept √ Reset n.n –...
  • Page 129 ASCII Programming Command List Description Char Value Format Poll Burst Set Legal Values Factory Default √ Sensor serial number nnnnnnnn e.g. 31712345 Set at factory calibration n – nnnn √ √ Advanced hold hysterese 0-3000°C/°F √ √ √ Attenuation to activate relay 0 to 95% energy √...

  • Page 130: Appendix

    ® Endurance Series Users Manual, Rev. 2.0, Jun 2020 15 Appendix 15.1 Optical Diagrams The sensor has an adjustable focus range. The following diagrams therefore show the course of the beam path as an example only for a selected focus distance. 15.1.1 E1ML Models Figure 15-1: Optical Diagrams E1ML-F0 Models Figure 15-2: Optical Diagrams E1ML-F1 Models...

  • Page 131: E1Mh Models

    Appendix Optical Diagrams 15.1.2 E1MH Models Figure 15-4: Optical Diagrams E1MH-F0 Models Figure 15-5: Optical Diagrams E1MH-F1 Models Figure 15-6: Optical Diagrams E1MH-F2 Models...

  • Page 132: E2Ml Models

    ® Endurance Series Users Manual, Rev. 2.0, Jun 2020 15.1.3 E2ML Models Figure 15-7: Optical Diagrams E2ML-F0 Models Figure 15-8: Optical Diagrams E2ML-F1 Models Figure 15-9: Optical Diagrams E2ML-F2 Models...

  • Page 133: E2Mm Models

    Appendix Optical Diagrams 15.1.4 E2MM Models Figure 15-10: Optical Diagrams E2MM-F0 Models Figure 15-11: Optical Diagrams E2MM-F1 Models Figure 15-12: Optical Diagrams E2MM-F2 Models...

  • Page 134: E2Mh Models

    ® Endurance Series Users Manual, Rev. 2.0, Jun 2020 15.1.5 E2MH Models Figure 15-13: Optical Diagrams E2MH-F0 Models Figure 15-14: Optical Diagrams E2MH-F1 Models Figure 15-15: Optical Diagrams E2MH-F2 Models...

  • Page 135: E3Ml Models

    Appendix Optical Diagrams 15.1.6 E3ML Models Figure 15-16: Optical Diagrams E3ML-F0 Models Figure 15-17: Optical Diagrams E3ML-F1 Models Figure 15-18: Optical Diagrams E3ML-F2 Models...

  • Page 136: E3Mh Models

    ® Endurance Series Users Manual, Rev. 2.0, Jun 2020 15.1.7 E3MH Models Figure 15-19: Optical Diagrams E3MH-F0 Models Figure 15-20: Optical Diagrams E3MH-F1 Models Figure 15-21: Optical Diagrams E3MH-F2 Models...

  • Page 137: E1Rl Models

    Appendix Optical Diagrams 15.1.8 E1RL Models Figure 15-22: Optical Diagrams E1RL-F0 Models Figure 15-23: Optical Diagrams E1RL-F1 Models Figure 15-24: Optical Diagrams E1RL-F2 Models...

  • Page 138: E1Rh Models

    ® Endurance Series Users Manual, Rev. 2.0, Jun 2020 15.1.9 E1RH Models Figure 15-25: Optical Diagrams E1RH-F0 Models Figure 15-26: Optical Diagrams E1RH-F1 Models Figure 15-27: Optical Diagrams E1RH-F2 Models...

  • Page 139: E2Rl Models

    Appendix Optical Diagrams 15.1.10 E2RL Models Figure 15-28: Optical Diagrams E2RL-F0 Models Figure 15-29: Optical Diagrams E2RL-F1 Models Figure 15-30: Optical Diagrams E2RL-F2 Models...

  • Page 140: Spot Size Calculator

    ® Endurance Series Users Manual, Rev. 2.0, Jun 2020 15.2 Spot Size Calculator It is important that the sensor is mounted at a distance from the target, sufficient to be able to “see” the entire area of interest. For this reason, the manufacturer provides a field of view calculating software called “Spot Size Calculator”, which allows the calculation of the resulting spot size for a given sensor model and based on a specific mounting distance.

  • Page 141: Determination Of Emissivity

    Appendix Determination of Emissivity 15.3 Determination of Emissivity Emissivity (applicable for sensors in 1-color mode) is a measure of an object’s ability to absorb and emit infrared energy. It can have a value between 0 and 1.0. For example, a mirror has an emissivity of < 0.1, while the so- called blackbody reaches an emissivity value of 1.0.
  • Page 142 ® Endurance Series Users Manual, Rev. 2.0, Jun 2020 Table 15-1: Typical Emissivity Values for Metals Metals Emissivity Material 1 µm 1.6 µm 2.4 µm Aluminum Unoxidized 0.1-0.2 0.02-0.2 0.02-0.2 Oxidized 0.2-0.4 Alloy A3003, Oxidized Roughened 0.2-0.8 0.2-0.6 0.2-0.6 Polished 0.1-0.2 0.02-0.1 0.02-0.1...
  • Page 143 Appendix Typical Emissivity Values Metals Emissivity Material 1 µm 1.6 µm 2.4 µm Silver 0.02 0.02 Steel Cold-Rolled 0.8-0.9 0.8-0.9 Ground Sheet 0.6-0.7 Polished Sheet 0.35 0.25 Molten 0.35 0.25-0.4 0.25-0.4 Oxidized 0.8-0.9 0.8-0.9 0.8-0.9 Stainless 0.35 0.2-0.9 0.2-0.9 Tin (Unoxidized) 0.25 0.1-0.3 0.1-0.3...
  • Page 144 ® Endurance Series Users Manual, Rev. 2.0, Jun 2020 Table 15-2: Typical Emissivity Values for Non-Metals ETALS Emissivity Material 1 µm 1.6 µm 2.4 µm Asbestos Asphalt Basalt Carbon Unoxidized 0.8-0.95 0,8-0,9 Graphite 0.8-0.9 0.8-0.9 Carborundum 0.95 Ceramic 0.8-0.95 Clay 0.8-0.95 Coke 0.95-1.00...

  • Page 145: Determination Of Slope

    Appendix Determination of Slope 15.5 Determination of Slope The following slope settings (applicable for sensors in 2-color mode) are approximate and will vary depending on the metal alloy and surface finish, as well as the application. These are supplied here as examples. Set the slope to approximately 1.000 for measuring the following metals with oxidized surfaces: •...

  • Page 146: Signal Reduction

    ® Endurance Series Users Manual, Rev. 2.0, Jun 2020 15.6 Signal Reduction The following figures show each sensor model’s percentage of allowed signal reduction at all temperatures. Refer to these graphs to estimate what percentage of target area must be visible to the sensor at temperatures below the minimum temperature (95% attenuation) as shown in this manual.

  • Page 147: Figure 15-34: Model E2Rl - Allowed Signal Reduction Over Target Temperature

    Appendix Signal Reduction Figure 15-34: Model E2RL – Allowed Signal Reduction over Target Temperature up to 95% allowed signal reduction 440 to 1200°C (824 to 2192°F)

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