Fluke Endurance Series User Manual
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Fluke Endurance Series User Manual

Fluke Endurance Series User Manual

Innovative high temperature infrared pyrometers
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®
Endurance
Series
Innovative High Temperature Infrared Pyrometers
Users Manual
PN 4979660
Jan 2019, Rev. 1.2
© 2019 Fluke Process Instruments, All rights reserved. Printed in Germany. Specifications subject to change without notice.
All product names are trademarks of their respective companies.
1.800.561.8187
information@itm.com
www.
.com

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  • Page 1 Innovative High Temperature Infrared Pyrometers Users Manual PN 4979660 Jan 2019, Rev. 1.2 © 2019 Fluke Process Instruments, All rights reserved. Printed in Germany. Specifications subject to change without notice. All product names are trademarks of their respective companies. 1.800.561.8187 information@itm.com www.
  • Page 2 Warranty The manufacturer warrants this instrument to be free from defects in material and workmanship under normal use and service for the period of four years from date of purchase. This warranty extends only to the original purchaser. This warranty shall not apply to fuses, batteries, or any product which has been subject to misuse, neglect, accident, or abnormal conditions of operation.
  • Page 3 COMPLIANCE STATEMENT The device complies with the requirements of the European Directives. EC – Directive 2014/30/EU -- EMC EC – Directive 2011/65/EU -- RoHS II EN 61326-1: 2013 Electrical measurement, control and laboratory devices - Electromagnetic susceptibility (EMC) EN 50581: 2012 Technical documentation for the evaluation of electrical products with respect to restriction of hazardous substances (RoHS) Safety of laser products –...

  • Page 4: Table Of Contents

    Table of Contents Title Page Safety Instructions .................. 1 Description ....................3 2.1. Theory of Operation for Ratio (2-Color) Sensors ......... 5 2.1.1. Partially Obscured Targets ..............5 2.1.2. Targets Smaller Than Field of View ............5 2.1.3. Emissivity and 1-Color (single wavelength) measurements ....5 2.1.4.
  • Page 5 Signal Processing ..................39 7.1. Averaging ....................39 7.2. Peak Hold ....................39 7.2.1. Reset Peak Hold by Peak Hold Time expiration ........39 7.2.2. Reset Peak Hold by external Trigger signal ..........40 7.2.3. Signal Slope (decay) in case of Peak Hold Reset ........41 7.3.
  • Page 6 9.2.7. Right angle mirror for targets at right angles to sensor axis (E-RA) ..78 9.2.8. Adapter kit to use Endurance sensors in Modline5 WJA (E-M5WJAK) ... 78 9.2.9. Endurance universal adapter accessory (E-UAA) ........79 9.2.10. Adapter kit for Endurance in WJ-5 water jacket installations (E-AK-7) ..79 9.2.11.
  • Page 7 List of Tables Title Page Table 1: General Symbols Table 2: Integrated sensor head models and their assigned sensor spectral range Table 3: Factory Defaults Table 4: Minimum device temperatures [°C/°F] Table 5: Electrical Accessories Table 6: Accessories Table 7: Command List Table 8: Assignment of Error-Codes Table 9: Command Examples Table 10: Troubleshooting...
  • Page 8 Figure 11: M16 12-Conductor shielded cable with colored wire/signal assignments 22 Figure 12: M12 4-Conductor shielded cable with RJ45 on counter side....22 Figure 13: Endurance series labeled terminal block ..........23 Figure 14: USB/RS485 Converter ................24 Figure 15: Control Panel ..................25 Figure 16: Upper Object/Target Temperature Display ..........
  • Page 9 Figure 49: High Temp. Ethernet Cable with M12, RJ45 Connector (E-ETHCBxx) ... 66 Figure 50: Low Temp. Ethernet Cable with M12, RJ45 Connector (E-ETHLTCBxx) 66 Figure 51: Terminal Block (E-TB) with wire color assignment ........67 Figure 52: Terminal Block in a NEMA 4 Enclosure (E-TBN4) ........68 Figure 53: Dimensions of Enclosure ................

  • Page 10: Safety Instructions

    Innovative High Temperature Infrared Pyrometers Safety Instructions 1. Safety Instructions This document contains important information, which should be kept at all times with the instrument during its operational life. Other users of this instrument should be given these instructions with the instrument. Eventual updates to this information must be added to the original document.

  • Page 11: Table 1: General Symbols

    Endurance® Series Users Manual Table 1: General Symbols Symbol Definition AC (Alternating Current) DC (Direct Current) Risk of danger. Important information. See manual. Hazardous voltage. Risk of electrical shock. Helpful information regarding the optimal use of the instrument. Earth ground Protective ground Fuse Normally-open (NO) relay...

  • Page 12: Description

    Theory of Operation for Ratio (2-Color) Sensors 2. Description These Endurance series pyrometers with an integrated sensor head are infrared noncontact temperature measurement systems. Such devices have an adjustable focus, a through-the- lens sighting capability, and a parallax-free optical axis. They are energy transducers, designed to measure accurately and repeatedly the amount of heat energy emitted from an object, and then convert that energy into a measurable electrical signal.

  • Page 13: Figure 1: Identification Matrix For Endurance With Integrated Sensor Head

    Endurance® Series Users Manual Communication Interface Cooling Option Sighting Option Focus Identifier (0, 1, 2) Focus Distance (F) Temperature Range (L, H) Pyrometer Type (M = monochrome, R = ratio) Infrared sensor wavelength (1, 2, 3 ~ 1µm, 1.6µm, 2.4µm) Unique Endurance®...

  • Page 14: Theory Of Operation For Ratio (2-Color) Sensors

    Description Theory of Operation for Ratio (2-Color) Sensors 2.1. Theory of Operation for Ratio (2-Color) Sensors The 2-Color ratio technology allows accurate and repeatable temperature measurements, which don’t depend on absolute radiated energy values. In use, a 2-Color sensor determines temperature from the ratio of the radiated energies in two separate wavelength bands (colors).

  • Page 15: Slope (2-Color Ratio) Measurements

    Endurance® Series Users Manual When target emissivity is uncertain or changing, a 2-Color sensor can be more accurate than a 1-Color instrument as long as the emissivity changes by the same factor in both wavelength bands. Accurate measurement results are dependent on the application and the type of material being measured.

  • Page 16: Technical Data

    Technical Data General Specifications 3. Technical Data 3.1. General Specifications General Specifications Environmental Rating for housing IP65 (IEC529) / NEMA 4 Ambient Temp. without cooling All models, except E2RL 0 - 65°C (32 - 149°F) E2RL 0 - 60°C (32 - 140°F) Ambient Temp.

  • Page 17: Electrical Specifications

    Endurance® Series Users Manual 3.2. Electrical Specifications Electrical Specifications Digital Input (External Trigger / Hold) Galvanically isolated input signal (digital active low) to trigger: • Average Hold / Peak Hold / Valley Hold function, to restart signal postprocessing • LED / Laser / Camera on/off Endurance Ext.
  • Page 18 Technical Data Electrical Specifications • NO = Normally Open • NC = Normally Close • PO = Permanently Open • PC = Permanently Close External process device Endurance® Relay control or contact input (PLC) Relay ≤ 48 V Relay Analog Output (current loop, 0/4 – 20mA) Galvanically isolated analog output signal, to stimulate output currents (0/4 - 20 mA).
  • Page 19 Endurance® Series Users Manual • Data format: 8 bit, no parity, 1 stop bit • Data rate (Bit/s): 1200, 2400, 9600, 19200, 38400, 57600, 115200 • Default data rate (factory setup): 38400 Bit/s Digital Network Communication Interface (4-wire 100 Mbit, 100Base-TX / IEEE 802.3u) Galvanically isolated 4-wire network communication interface: •...

  • Page 20: Measurement Specifications

    Technical Data Measurement Specifications 3.3. Measurement Specifications Measurement Specifications Temperature Range E1ML 400 - 1740°C ( 752 - 3164°F) D:S = 160:1 E1MH 540 - 3000°C (1004 - 5432°F) D:S = 300:1 E2ML 250 - 1100°C ( 482 - 2012°F) D:S = 160:1 E2MM 250 - 1400°C ( 482 - 2552°F) D:S = 160:1 E2MH...

  • Page 21: Optical Specifications

    Endurance® Series Users Manual Response Time at 95% Reading E1ML 2 ms E1MH 2 ms E2ML 2 ms E2MM 2 ms E2MH 2 ms E3ML 20 ms E3MH 20 ms E1RL 10 ms E1RH 10 ms E2RL 20 ms Selectable Analog Current output 0-20mA or 4-20mA (galvanic isolated) 16bit resolution, max.

  • Page 22: Measurement Spot Size Regarding The Selected Focus And Model Options

    Technical Data Optical Specifications 3.4.1. Measurement spot size regarding the selected focus and model options The properties of Endurance devices with an integrated sensor head are: • Variable focus • Through-the-lens sighting/pointing option (LED, LASER, Video-Camera) • Parallax-free optics • May be mounted almost everywhere Three variable focus distances are optional orderable: •...

  • Page 23: Dimensions

    Endurance® Series Users Manual 3.5. Dimensions The pictures below illustrate the dimensions of a pure Endurance (integrated sensor head) device. Figure 3: Dimensions of the Endurance Sensor without Air/Water Cooled Housing 1.800.561.8187 information@itm.com www. .com...

  • Page 24: Scope Of Delivery

    Sensor Location Scope of Delivery 3.6. Scope of Delivery The Endurance standard device delivery includes the following: • Endurance-Series Infrared Pyrometer with integrated sensor head • Endurance-Series mounting nut (E-MN) • Fixed mounting bracket (E-FB • End cap for display (E-ECAP) •...

  • Page 25: Electrical Interference

    Endurance® Series Users Manual 4.3. Electrical Interference To minimize electrical or electromagnetic interference or “noise” be aware of the following: Mount the Endurance integrated head device as far away as possible from potential sources of electrical interference, such as motorized equipment producing large step load changes. •...

  • Page 26: Sensor Placement (2-Color Mode)

    Sensor Location Sensor Placement (2-Color Mode) 4.6. Sensor Placement ( Mode) 2-Color The following figure demonstrates the sensor placement under various conditions, where valid 2-Color temperature measurements are possible. Note, however, that if the sensor signal is reduced more than 95% (including emissivity and obscuration of the target), the sensor accuracy also degrades.

  • Page 27: Viewing Angles

    Endurance® Series Users Manual 4.7. Viewing Angles The pitch angle of the Endurance sensor facing the target may vary up to 30° in the 1-Color measurement mode. A pitch angle variation of up to 45° is allowed in the 2-Color mode. Minimum Distance SF: 600 mm (24 in) CF: 300 mm (12 in)

  • Page 28: Figure 7: Sensor Eyepiece And Reticle

    Installation Aiming and Focusing 1. Loosen the nuts or bolts of the mounting base. (This can be either a factory-supplied accessory or customer-supplied base.) 2. Look through the eyepiece and position the sensor so the target is centered as much as possible in the middle of the reticle, see Figure 7: Sensor Eyepiece and Reticle In 1-Color measurements, the target measurement area has to fill the complete measurement spot size...

  • Page 29: Electrical Installation

    Endurance® Series Users Manual 5.3. Electrical Installation The Endurance-Series pyrometers with an integrated sensor head are equipped with two IP67 protected connector sockets. A big M16-metric thread 12-pin DIN connector houses a half duplex RS485 interface, trigger input, relay contact, current loop input, current loop output and 24V power supply lines. A small M12-metric thread 4-socket connector houses a 100Mbit/s LAN/Ethernet link with integrated Power over Ethernet (PoE) capability.

  • Page 30: Accessory Cables And Terminal Block

    Installation Electrical Installation Signal Pin RJ45 Pin M12-4 Figure 9: M12 Socket (left) and the corresponding cable plug (right) RJ45 M12-4 PoE Injector/Switch Endurance® Device Figure 10: Ethernet Cable with M12 Plug and RJ45 Connector 5.3.3. Accessory Cables and Terminal Block As accessories for the Endurance-Series devices there are two different communication cables types and a specific terminal block available.

  • Page 31: Figure 11: M16 12-Conductor Shielded Cable With Colored Wire/Signal Assignments

    Endurance® Series Users Manual Figure 11: M16 12-Conductor shielded cable with colored wire/signal assignments If you cut the cable to shorten it, notice that both sets of twisted-pair wires have drain wires inside their insulation. These drain wires (and the white wire that is not part of the twisted pair) must be connected to the terminal labeled CLEAR or SHIELD.

  • Page 32: Power Supply

    Installation Electrical Installation Figure 13: Endurance series labeled terminal block 5.3.4. Power Supply Connections from a nominal 24VDC (500 mA or higher) power supply attach to the appropriate terminals on the electronic enclosure’s terminal strip. Isolated power is required, and the appropriate manufacturer supplied power supply accessory provides this.

  • Page 33: Addressing The Endurance Sensor In A Rs485 Multidrop Network

    Endurance device and the USB/RS485 converter is 115.200 kBaud. A Baud rate of 38.4 kBaud is the default (preset) value in the Endurance series device during factory setup. Just the 2-wire (half duplex) mode is supported by the Endurance devices...

  • Page 34: Device Control

    Device Control Control Panel 6. Device Control Once you have your sensor(s) positioned and connected properly, the system is ready for continuous operation. Nonstop operation of the Endurance device is achieved either by back panel operation or through software control via the RS485, the LAN/Ethernet or PROFINET IO communication interface.

  • Page 35: The Screen / Menu Display

    Endurance® Series Users Manual The Object/Target Temperature Display fulfills two tasks to inform the operator: • In normal operation after warm up phase, it displays the current measured object temperature, including any signal processing like “Averaging Hold”, “Peak Hold” or “Valley Hold”.

  • Page 36: The Control Panel Menu Structure And Their Associated Entries

    Device Control The control panel menu structure and their associated entries 6.1.5.2. The ENTER Button The Enter Button confirms the selection of a submenu or a specific submenu entry. After walking through the listed submenu entries by using the Navigate Buttons, the selection done by the Enter Button initiates a blinking of the modifiable entry, displayed in the 2nd row of the Screen/Menu display.

  • Page 37: Figure 20: Overview About The Menu Structure With Five (5) Sub-Menus

    Endurance® Series Users Manual Figure 20: Overview about the menu structure with five (5) sub-menus 1.800.561.8187 information@itm.com www. .com...

  • Page 38: The Information Menu

    Device Control The control panel menu structure and their associated entries 6.2.1. The INFORMATION MENU Figure 21: The INFORMATION MENU with sensor type related variations The INFORMATION MENU consists of nine (9) selectable subentries, which are not user modifiable and are just for information purpose. Only the top subentry content varies in dependence of the Endurance sensor type or the configured measurement/display mode for E1R, E2R ratio devices.
  • Page 39 Endurance® Series Users Manual Order of subentry appearance: 1. Subentry: CONDENSED INFO FIELD The content for 1C Endurance sensor types (E1M, E2M, E3M) or 1C-mode of ratio sensor types (E1R, E2R) varies regading the signal processing setup. The content for E1M, E2M, E3M and E1R, E2R sensor types in 1C-mode is as follows: 1-Color 44.2 °C 1-Color...

  • Page 40: The Configuration Menu

    Device Control The control panel menu structure and their associated entries 6.2.2. The CONFIGURATION MENU Figure 22: The CONFIGURATION MENU with sensor type related variations The CONFIGURATION MENU consists of maximum eight (8) selectable subentries, which are user modifiable to configure the Endurance device. Monochrome devices (E1M, E2M, E3M) have a reduced configuration menu with just five (5) selectable subentries.
  • Page 41 Endurance® Series Users Manual Order of subentry appearance: 1. Subentry: MODE The subentry MODE is just available for 2-Color (ratio) Endurance sensor devices, where you can force the device to display the measured temperature values in either one of both modes.With the ▲ ▼ keys, you can toggle between 1–color and 2–color. 2.

  • Page 42: The Unit Setup Menu

    Device Control The control panel menu structure and their associated entries 6.2.3. The UNIT SETUP MENU Figure 23: The UNIT SETUP MENU with sensor type related variations The UNIT SETUP MENU consists of maximum sixteen (16) selectable subentries, which are user modifiable to setup the Endurance device for special measurement treatment.
  • Page 43 Endurance® Series Users Manual Order of subentry appearance: 1. Subentry: SLOPE The subentry SLOPE is just available for 2-Color (ratio) Endurance sensor devices, to correct the temperature reading by adaptation of the slope value. With the ▲ ▼ keys, you can toggle between slope values from 0.850 to 1.150 2.
  • Page 44 Device Control The control panel menu structure and their associated entries follows the object temperature up to the point, where a new maximum is detected. The output will hold the maximum temperature value for the preset duration of the peak hold time.

  • Page 45: The Interface Menu

    6.2.4. The INTERFACE MENU Figure 24: The static (fixed) INTERFACE MENU The INTERFACE MENU is identical for all Endurance series types. It consists of nine (9) selectable subentries, which are user modifiable to setup all the integrated Endurance communication interfaces.
  • Page 46 Device Control The control panel menu structure and their associated entries Order of subentry appearance: 1. Subentry: RS485 BAUD RATE The subentry RS485 BAUD RATE is to set the RS485 communication baud rate, whereat the default baud rate is set to 38400 bps With the ▲...

  • Page 47: The Analog Menu

    Endurance® Series Users Manual 6.2.5. The ANALOG MENU Figure 25: The static (fixed) ANALOG MENU The ANALOG MENU displays and accepts settings of the integrated analog interfaces. Two current loop analog interfaces are integrated in the Endurance devices: Analog Output: 0 – 20mA, 4 – 20mA 0 –...

  • Page 48: Signal Processing

    Signal Processing Averaging 7. Signal Processing The activation and modification of signal processing functions and their associated parameters is possible via the PC based Multidrop Software, Ethernet or RS485 programming commands, or over the rear control panel (Endurance user interface). 7.1.

  • Page 49: Reset Peak Hold By External Trigger Signal

    Endurance® Series Users Manual • The Peak Hold Time is expired after holding the last peak value. In this case, the signal reverts to the current object temperature reading and restarts the peak holding process with the given hold time. •...

  • Page 50: Signal Slope (Decay) In Case Of Peak Hold Reset

    Signal Processing Peak Hold Note that other signal processing functions (like Averaging or Valley Hold) do not work concurrently with Peak Hold. 7.2.3. Signal Slope (decay) in case of Peak Hold Reset Three different signal drop (decay) functionalities are implemented and may be activated by the PC based Multidrop Software, Ethernet or RS485 programming commands, or over the rear control panel (Endurance user interface).

  • Page 51: Advanced Peak Hold

    Endurance® Series Users Manual output temperature object temperature Temp Time Figure 31: Average Time Dependent Signal Drop (averaging mode) 7.3. Advanced Peak Hold This function searches the sensor signal for a local peak and writes this value to the output until a new local peak is found.

  • Page 52: Advanced Valley Hold

    Signal Processing Advanced Valley Hold Temp output temperature object temperature hold time hold time Time Figure 33: Valley Hold Once Valley Hold is set above 0, it automatically activates. The output signal remains the same until one of two things happens: •...

  • Page 53: Outputs

    Endurance® Series Users Manual Relay Changes State 962°C Setpoint: 960°C 958°C Time Normal State Alarm Normal State Alarm Figure 34: Deadband Example 7.8. Outputs 7.8.1. Analog Output (current loop) Is a current loop output circuit to drive analog output lines. It can be set to 0-20mA or 4-20mA output current range.

  • Page 54: Factory Defaults

    Signal Processing Factory Defaults 7.9. Factory Defaults To globally reset the unit to its factory default settings, go to the “factory default” menu item under the configuration screen menu display. The baud rate and communications mode (single device or multiple devices / multidrop) will not be affected. Table 3: Factory Defaults Parameter E1M, E2M, E3M...

  • Page 55: Options

    Endurance® Series Users Manual 8. Options Options are items, which are factory installed and must be specified at time of order. 8.1. Adjustable Focus In dependence of the scheduled operation and environment, the end has to select the right focus distance prior to place the order. •...

  • Page 56: Led Sighting (Sighting Option D)

    Options LED Sighting (Sighting Option D) 8.3. LED Sighting (Sighting Option D) The LED sighting allows fast and easy aiming at targets, which have to be centered in the measurement spot. The LED is specially aligned with the sensor’s lens to provide accurate, non-parallax pinpointing of targets.

  • Page 57: Video Camera Sighting (Sighting Option V)

    Endurance® Series Users Manual 8.4. Video Camera Sighting (Sighting Option V) The Video Sighting capability is an option to display the focused target area through an inserted video camera via a LAN/Ethernet link on an external computer screen. The video is MJPEG coded and transmitted via an http protocol as a network data stream.

  • Page 58: Air/Water Cooled Housing (Cooling Option 1)

    Options Air/Water Cooled Housing (Cooling Option 1) 8.5. Air/Water Cooled Housing (Cooling Option 1) The Air/Water Cooled Housing allows the sensor to be used in ambient temperatures up to 120°C (250°F) with air-cooling, and 175°C (350°F) with water-cooling. The cooling media should be connected using 1/8”...

  • Page 59: Table 4: Minimum Device Temperatures [°C/°F]

    Endurance® Series Users Manual There is no warranty repair possible in case of condensation within the housing! To avoid condensation, the temperature of the cooling media and the flow rate must be selected to ensure a minimum device temperature. The minimum sensor temperature depends on the ambient temperature and the relative humidity.

  • Page 60: Iso Calibration Certificate

    Options ISO Calibration Certificate 8.6. ISO Calibration Certificate A device specific calibration certificate is assigned to the individual Endurance pyrometer and based on DAkkS (German accreditation body). The calibration certificate shows in a detailed list the device accuracy as deviation values regarding the measurement normal under defined environmental conditions.

  • Page 61: Profinet Io (Communication Option 1)

    Endurance® Series Users Manual 8.7. PROFINET IO (Communication Option 1) The PROFINET IO interface (Communication Option 1) is an addendum to the already incorporated LAN/Ethernet communication (Standard Communication Option 0). Endurance PROFINET IO takes place over the existing LAN/Ethernet communication hardware, see chapter 3.2, Electrical Specifications on page 8.

  • Page 62: Parameter Setting

    Options PROFINET IO (Communication Option 1) 8.7.3. Parameter Setting The parameter setting of a connected pyrometer happens via “record data” sets. The I/O module allows diagnostics message to be locked or released. Once all parameter settings are performed, the I/O device signals that it is ready to send cyclic productive data. 8.7.3.1.

  • Page 63: Diagnostics

    Endurance® Series Users Manual Address Length Format Value without offset 4 Byte REAL (Big Endian, Motorola) Target Temperature 2 color 4 Byte REAL (Big Endian, Motorola) Target Temperature 1 color wide 4 Byte REAL (Big Endian, Motorola) Target Temperature 1 color narrow 4 Byte REAL (Big Endian, Motorola) Internal temperature...
  • Page 64 Options PROFINET IO (Communication Option 1) 8.7.5.1. The error bits of the pyrometer status register (Error code) Description Heater temperature over range Heater temperature under range Internal temperature over range Internal temperature under range Wide band detector failure Narrow band detector failure Energy too low Attenuation for failsafe too high Attenuation to activate relay too high...

  • Page 65: Ethernet/Ip (Communication Option 2)

    Endurance® Series Users Manual 8.8. Ethernet/IP (Communication Option 2) The Ethernet/IP interface (Communication Option 2) is an addendum to the already incorporated LAN/Ethernet communication (Standard Communication Option 0). Endurance Ethernet/IP takes place over the existing LAN/Ethernet communication hardware, see chapter 3.2, Electrical Specifications on page 8.

  • Page 66: Figure 38: Adding Modules Using Controller Organizer

    Options Ethernet/IP (Communication Option 2) Figure 38: Adding modules using Controller Organizer Figure 39: Selecting Endurance EDS from the Library 1.800.561.8187 information@itm.com www. .com...

  • Page 67: Figure 40: Device Settings (Eds)

    Endurance® Series Users Manual Figure 40: Device Settings (EDS) Manual configuration of the Ethernet/IP pyrometer is based on a Generic Ethernet module. In this case, the assembly instance number and size must be typed in. The device settings are: • Data type: SINT •...

  • Page 68: Parameter Setting

    Options Ethernet/IP (Communication Option 2) Figure 42: Device Settings via Manual Configuration 8.8.3. Parameter Setting All settable parameters of an Endurance pyrometer are available in the Configuration Data. Changing the parameters this way can only happen upon device initialization, i.e. when downloading the program to the PLC (default values are sent if no changes have been made).

  • Page 69: Figure 43: Endurance Configuration Data As Seen In Controller Tags (Rockwell Studio5000 Software)

    Endurance® Series Users Manual 0 - off, 1 - on, 1 Byte Laser/LED control USINT 2 - flashing, 3 - trigger. 0x4C ('L') – locked 1 Byte Panel lock state USINT 0x55 ('U') – unlocked 0 – 0..20mA 1 Byte mA output mode USINT 4 –...

  • Page 70: Figure 44: Controller Tags: Parameter Number And Value And Their Destination Registers In The Device

    Options Ethernet/IP (Communication Option 2) Figure 44: Controller tags: Parameter number and value and their destination registers in the device Figure 45: Sample instruction for sending output data 8.8.3.3. Pyrometer Input Data The Ethernet/IP device Input data length is 23 bytes, transferred as SINT. Input data structure: Attribute ID Name...
  • Page 71 Endurance® Series Users Manual 8.8.3.4. Pyrometer Diagnostics The Ethernet/IP device has a designated status register. The bits of this register make up for an error code, which is sent as a part of input data. 0x05 Status DWORD 4 Byte and which can be translated using the table below.

  • Page 72: Accessories

    Accessories Electrical Accessories 9. Accessories A full range of accessories for various applications and industrial environments are available. Accessories include items, that may be ordered at any time and added on-site. These include but are not limited to the following: 9.1.

  • Page 73: High Temp. Multi-Conductor Cable (E-2Ccbxx)

    Endurance® Series Users Manual 9.1.1. High Temp. Multi-conductor Cable (E-2CCBxx) Use the High Temp. 12-wire multi conductor cable (E-2CCBxx) for wiring the Endurance sensor with the 24 VDC power supply, all inputs, outputs, and the RS485 interface. It is a shielded 12- conductor cable, made of 2 twisted pairs plus 8 separate wires, equipped with a M16 DIN connector on one side and wire sleeves at the counter side.

  • Page 74: Low Temp. Multi-Conductor Cable (E-2Cltcbxx)

    Accessories Electrical Accessories 9.1.2. Low Temp. Multi-conductor Cable (E-2CLTCBxx) Use the Low Temp. 12-wire multi conductor cable (E-2CLTCBxx) for wiring the Endurance sensor with the 24 VDC power supply, all inputs, outputs, and the RS485 interface. It is a shielded 12-conductor cable, made of 2 twisted pairs plus 8 separate wires, equipped with a M16 DIN connector on one side and wire sleeves at the counter side.

  • Page 75: High Temp. Ethernet Cable (E-Ethcbxx)

    Endurance® Series Users Manual 9.1.3. High Temp. Ethernet Cable (E-ETHCBxx) Use the High Temp. 4-conductor cable (E-ETHCBxx) to connect the Endurance sensor to a LAN/Ethernet device. It is a standardized cable, equipped with a D-coded, M12 4-pin connector type and a RJ45 connector on the counter side, and is suited for industrial Ethernet applications. The M12 connector is IP67/NEMA 4 rated and has a screw retention feature.

  • Page 76: Terminal Block Accessory (E-Tb)

    Accessories Electrical Accessories 9.1.5. Terminal Block Accessory (E-TB) The Terminal Block Accessory (E-TB) is for the connection of the Endurance sensor to the customer’s industrial environment. It lists all different conductor colors on the right-hand-side and oppositely the related signal names. Figure 51: Terminal Block (E-TB) with wire color assignment 1.800.561.8187 information@itm.com...

  • Page 77: Terminal Block In A Nema 4 Enclosure (E-Tbn4)

    Endurance® Series Users Manual 9.1.6. Terminal Block in a NEMA 4 Enclosure (E-TBN4) The Terminal Block in a NEMA 4 enclosure (E-TBN4) is for the connection of the Endurance sensor to the customer’s industrial environment. It is an IP67/NEMA protected Terminal Block with sealed cable inlets.

  • Page 78: Industrial Power Supply, Din Rail Mount (E-Sysps)

    Accessories Electrical Accessories 9.1.7. Industrial Power Supply, DIN rail mount (E-SYSPS) The DIN-rail mount industrial power supply delivers isolated dc power and provides short circuit and overload protection. To prevent electrical shocks, the power supply must be used in protected environments (cabinets)! Technical data: Protection class...

  • Page 79: 24Vdc, 1.1A, 100-240Vac Power Supply In Nema 4/Ip65 Case (E-Ps)

    Endurance® Series Users Manual 9.1.8. 24VDC, 1.1A, 100-240VAC power supply in NEMA 4/IP65 case (E-PS) The terminal box is designed to provide IP65 (NEMA-4) protection to the terminal block and a power supply for the sensor. The box should be surface mounted using the flanges and holes provided.

  • Page 80: Poe Injector To Provide Power Over A Single Ethernet Hub (E-Poe)

    Accessories Electrical Accessories 9.1.9. PoE Injector to provide power over a single Ethernet hub (E-POE) With the PoE injector option, you are able to power the Endurance device over the Ethernet/LAN connection. This is also possible, if you operate the device over a PLC (Programmable Logic Controller) link via the PROFINET IO protocol.

  • Page 81: 12-Socket Din Cable Connector (E-2Ccon) For Multi-Conductor Cable

    9.1.11. Modline5 patch cable kit to use existing Modline5 cables (E-M5PK) In case of replacing an existing Modline5 device installation by an Endurance series device, the already existing cabling is reusable, by inserting the Modline5 patch cable kit (E-M5PK). The patch cabe kit converts into the needed Endurance series M16 connector type from a Modline5 11-pin type to an Endurance M16 12-socket type.

  • Page 82: Usb To Rs232/422/485 Converter (E-Usb485)

    Accessories Electrical Accessories 9.1.12. USB to RS232/422/485 converter (E-USB485) The USB to RS232/422/485 converter (E-USB485) is for the direct adaptation of an Endurance series device to a standard PC via the USB-interface. The converter supports auto configuration in data format, baud rate and RS485 data flow direction control. It is able to automatical configure RS-232, RS-422 or RS-485 signals to baud rate without external switch setting.

  • Page 83: Mechanical Accessories

    Endurance® Series Users Manual 9.2. Mechanical Accessories Table 6: Accessories Code Description E-AP Air purge collar E-PA Pipe adapter (Sighting tubes listed below can be attached to this) E-MN Mounting nut (spare) E-FB Fixed bracket (spare) E-AB Adjustable bracket E-SB Swivel bracket E-RA Right angle mirror (for targets at right angles to sensor axis)

  • Page 84: Air Purge Collar (E-Ap)

    Accessories Mechanical Accessories 9.2.1. Air purge collar (E-AP) The Air Purge Collar accessory is used to keep dust, moisture, airborne particles, and vapors away from the lens. It can be installed before or after the bracket. It must be screwed in fully. Air flows into the 1/8”...

  • Page 85: Mounting Nut (E-Mn)

    Endurance® Series Users Manual 9.2.3. Mounting nut (E-MN) This is the standard mounting nut with an inner thread of 1.5” UNC to fix and secure the Endurance device to any kind of mounting brackets. Figure 63: Mounting nut (E-MN) 9.2.4. Fixed bracket (E-FB) The Fixed Bracket accessory is to mount the Endurance sensor in a fixed location.

  • Page 86: Adjustable Bracket (E-Ab)

    Accessories Mechanical Accessories 9.2.5. Adjustable bracket (E-AB) The Adjustable Bracket accessory is to mount the Endurance sensor in a moveable position. For a correct sensor orientation, you are able to pitch and swivel the sensor-sighting axis in a range of about 45° per axis. Figure 65: Adjustable bracket (E-AB) 9.2.6.

  • Page 87: Right Angle Mirror For Targets At Right Angles To Sensor Axis (E-Ra)

    Endurance® Series Users Manual 9.2.7. Right angle mirror for targets at right angles to sensor axis (E-RA) The Right angle mirror is to redirect the measured object temperature spot at an angle of 90°. This allows placing the Endurance sensor closer to the object to measure or in a more protected domain.

  • Page 88: Endurance Universal Adapter Accessory (E-Uaa)

    Accessories Mechanical Accessories 9.2.9. Endurance universal adapter accessory (E-UAA) The E-UAA clamps around the Endurance sensor, and can be used to mount it to an existing Modline 5 installation, where a RAM (Right Angle Mount) is used, a tripod, or any device using a 1/4–20 UNC threaded mounting hardware.

  • Page 89: Mounting Flange (E-Mf-7)

    Endurance® Series Users Manual 9.2.11. Mounting flange (E-MF-7) The E-MF-7 allows an Endurance sensor to be mounted into an existing Ircon flange mount installation. Please note that this accessory needs to be used in conjuction with the E-MFA-7 to adapt the outer Endurance sensor thread to the outer Modline thread. E-MF-7 together with E-MFA-7 are needed to mount en Endurance sensor into an existing Ircon flange mount installation.

  • Page 90: Replacement Glass End-Cap For Endurance Sensors (E-Ecap)

    Accessories Mechanical Accessories 9.2.13. Replacement glass end-cap for Endurance sensors (E-ECAP) The E-ECAP is the replacement of a defect or damaged Endurance end cap. It consist out of the screwable stainless steel end cap, the glass window and an O-ring sealing. Figure 73: Replacement glass end-cap for Endurance sensors (E-ECAP) 9.2.14.

  • Page 91: Polarizing Filter End Cap For Use In High Temperature Applic. (E-Pfec)

    9.2.15. Polarizing filter end cap for use in high temperature applic. (E-PFEC) For Endurance series devices, a specific Polarizing Filter End Cap is available for use in high temperature applications. The small inserted Polarizing Filter will not fit in the standard Endurance End Cap.

  • Page 92: Programming Guide

    Programming Guide Remote versus Manual Considerations 10. Programming Guide This section explains the sensor’s communication protocol to be used when writing custom programs for your applications or when communicating with your sensor with a terminal program over RS485 or LAN/Ethernet interface. 10.1.

  • Page 93: Transfer Modes

    Endurance® Series Users Manual After transmitting one command via RS485 or LAN/Ethernet link, the sender has to wait for the response from the Endurance device before sending a subsequent one. The response time from the Endurance device back to the sender depends on the following factors: •...

  • Page 94: Command List

    Programming Guide Command List 10.4. Command List The table below describes the available commands via RS485 or LAN/Ethernet interface. Table 7: Command List Description Char Format Legal Values Factory Default √ √ Burst string format UTSI √ Show list of commands √...
  • Page 95 Endurance® Series Users Manual Analog input mode 0 = 0-20mA, 4 = 4-20mA nnn.nnn.nnn.nnn √ √ IP Address 0.0.0.1 - 255.255.255.255 192.168.42.132 √ √ Switch panel lock L = Locked Unlocked U = Unlocked √ √ Relay alarm output 0 = Permanently Open control 1 = Permanently Closed 2 = Normally Open...

  • Page 96: Table 8: Assignment Of Error-Codes

    Programming Guide Command List n.n – nnnn.n √ High temperature limit 0.0–9999.0 (5) Set at factory calibration √ √ √ Sensor initialization 0 = flag reset, 1 = flag set √ √ Laser / LED / Video 0 = off 0 = off switching 1 = on...

  • Page 97: Command Examples

    Endurance® Series Users Manual 10.5. Command Examples Table 9: Command Examples HOST SENSOR HOST WHERE USED (1) Query  Set  Description Answer √ √ Burst string format 001?$ 001!$UTSI 001$=UTSI √ Show list of commands 001? √ √ Measured attenuation 001?B 001!B12 √...

  • Page 98: Maintenance

    Maintenance Troubleshooting Minor Problems 11. Maintenance Our sales representatives and customer service are always at your disposal for questions regarding application assistance, calibration, repair, and solutions to specific problems. Please contact your local sales representative if you need assistance. In many cases, problems can be solved over the telephone.

  • Page 99: Fail-Safe Error Codes (Displayed Or Transmitted Via Electrical Interface)

    Endurance® Series Users Manual 11.2.1. Fail-Safe Error Codes (displayed or transmitted via electrical interface) When an error or failure does occur, the temperature display indicates the possible failure area, and the output circuits automatically adjust to their lowest or highest preset level. The following table shows the values displayed on the 7-segment temperature display and transmitted over the RS485 or LAN / Ethernet interface.
  • Page 100 Maintenance Fail-Safe Operation and the assigned analog output (current) value (see Table 12) will be set. For instance, in 2- Color mode, if the internal ambient temperature is over the limit and the attenuation is to high too, the unit outputs EIHH to the temperature display and sets an analog output current of 21 mA on the analog current loop output lines.

  • Page 101: Cleaning The Lens

    Endurance® Series Users Manual 11.3. Cleaning the Lens Keep the lens clean at all times. Any foreign matter (dust, fingerprints…) on the lens or window surface will affect 1-Color measurement accuracy and may affect 2-Color accuracy too. However, care should be taken when cleaning the lens. To clean the window, do the following: 1.

  • Page 102: Addendum

    Addendum Determination of Emissivity 12. Addendum 12.1. Determination of Emissivity is a measure of an object’s ability to absorb and emit Emissivity (applicable for 1-color operations) infrared energy. It can have a value between 0 and 1.0. For example a mirror has an emissivity of 0.1, while the so-called “Blackbody“...

  • Page 103: Determination Of Slope

    Endurance® Series Users Manual Emissivity at 1 µm for Metals Emissivity at 1 µm for Metals Material Emissivity Material Emissivity Aluminum Iron, cast unoxidized 0.1-0.2 oxidized 0.7-0.9 oxidized unoxidized 0.35 roughened 0.2-0.8 molten 0.35 Magnesium polished 0.1-0.2 0.3-0.8 Brass Molybdenum polished 0.1-0.3 oxidized...

  • Page 104: Attenuation

    Addendum Attenuation Set the slope to approximately 1.060 for measuring the following metals with smooth, clean, unoxidized surfaces: • Iron • Nickel • Tantalum • Stainless Steel • Rhodium • Tungsten • Cobalt • Steel • Molybdenum • Platinum Molten iron also has an approximate slope setting of 1.060. How to determine slope? The most effective way to determine and adjust the slope is to take the temperature of the material using a probe sensor such as an RTD, thermocouple, or other suitable method.

  • Page 105: Figure 76: Model E1Rl Percentage Of Allowed Signal Reduction

    Endurance® Series Users Manual E1RL – up to 95% allowed signal reduction 800°C (1472°F) to 1800°C (3272°F) Target Temperature Figure 76: Model E1RL Percentage of Allowed Signal Reduction E1RH – up to 95% allowed signal reduction 1300°C (2372°F) to 3200°C (5792°F) Target Temperature Figure 77: Model E1RH Percentage of Allowed Signal Reduction 1.800.561.8187...

  • Page 106: Figure 78: Model E2Rl Percentage Of Allowed Signal Reduction

    Addendum Attenuation °C 1022 1202 1382 1562 1742 1922 2102°F Target Temperature Figure 78: Model E2RL Percentage of Allowed Signal Reduction 1.800.561.8187 information@itm.com www. .com...

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