Table of Contents
Advertisement
Quick Links
SensorRail
™
ADRL3TRK Series
SpeedDome
Ultra Programmable
®
Dome on a Rail
Service Guide
CAUTION: Only a certified
installer is authorized to install this
equipment. Installation by anyone
else will void the SensorRail
warranty.
Contents
About this Guide.................................................... 1
About the Product.................................................. 1
Theory of Operation .............................................. 2
Preventive Maintenance...................................... 12
Functional Check ............................................. 12
Structure Check and Maintenance................... 12
Trolley Check and Maintenance ...................... 13
Servicing.............................................................. 15
Firmware Upgrade ........................................... 15
Motor Replacement.......................................... 17
CPU Board Replacement................................. 18
Wires, Brackets ................................................ 18
KST25DC Dust Collector Kit ............................ 20
Copper Install Tool ADRLCIT .......................... 23
RF Attenuator................................................... 25
Light Reduction Kit ........................................... 25
Antenna Bracket Replacement ........................ 28
RF Link DIP Switch Settings ............................ 28
Self-Tapping Screw Installation ....................... 29
End Cover Replacement.................................. 29
Ordering Parts ..................................................... 30
Specifications ...................................................... 33
Declarations ........................................................ 34
© 2006 Sensormatic Electronics Corporation
SENSORRAIL IIIE
SERVICE GUIDE
IIIE
About this Guide
This guide explains how to service the SensorRail
IIIE system. However it does not explain:
• How to repair or replace components on the
CPU board.
• How to program or operate the system. Refer to
SensorRail IIIE User Guide 8200-0593-04.
• Product specifications. Refer to SensorRail IIIE
Installation Guide 8200-0593-02.
If you need assistance, contact...
American Dynamics Technical Services
United States:
Toll Free 800-507-6268, Option 2
International: 561-912-6259, Option 2
Fax: 845-624-7658
In Europe:
Technical Services at EMEA AD Technical Support
+800 CALL TYCO or (+800 22 55 8926)
From the UK: 08701 238 787
Direct: +31 475 352 722
Fax: +31 475 352 725
Hours: 09:00-17:00 CET-EET-GMT
About the Product
The SensorRail IIIE system enables a SpeedDome
Ultra dome camera to transmit video as it moves
along a rail to the ideal surveillance position.
The system consists of:
• 2.5m rail sections (number determined by the total
length of the rail) with installation hardware
• A light reducing section at each end of the rail
• Ceiling suspension assembly, which includes M8
threaded rods, ceiling attachment hardware (not
supplied), and mounting stirrups
• Copper tracks
• Camera trolley with dome camera, RF transmit
antenna, and motor
• PowerRail module that supplies dc power to the
camera trolley, converts RS-422 data to RS-232 data
used by the trolley, and receives the video signals
from the dome camera
• Trolley stop and retrieval tool
•
RF receive antenna.
1 of 34
8200-0593-03, REV. A
Advertisement
Table of Contents
Related Manuals for American Dynamics ADRL3TRK Series
Summary of Contents for American Dynamics ADRL3TRK Series
-
Page 1: Table Of Contents
• How to program or operate the system. Refer to SensorRail IIIE User Guide 8200-0593-04. • Product specifications. Refer to SensorRail IIIE Installation Guide 8200-0593-02. If you need assistance, contact... American Dynamics Technical Services United States: Toll Free 800-507-6268, Option 2 International: 561-912-6259, Option 2 Fax: 845-624-7658... -
Page 2: Theory Of Operation
Theory of Operation Trolley CPU The CPU in the trolley filters command data from a matrix switcher or controller. Movement along the rail is accomplished by sending an IRIS or FOCUS command. This command is sent to the dome camera by the matrix switcher, which the trolley CPU converts to left and right instructions. - Page 3 ATMEGA 128 Microcontroller Note: The following information refers to diagrams on pages 8 through 10. The CPU is an ATMEGA 128, a low-power CMOS, 8-bit micro (µP) controller based on AVR enhanced RISC architecture. • The ATMEGA 128 combines a rich instruction set with 32 general-purpose working registers.
-
Page 4: Pin Description
ATMEGA 128 pin description Description Digital Supply Voltage Ground Port A (PA7…PA0) These ports are 8-bit, bi-directional I/O ports with internal pull-up Port B (PB7…PB0) resistors (selected for each bit). Their Port C (PC7…PC0) output buffers have symmetrical drive characteristics with high sink and Port D (PD7…PD0) source capability. - Page 5 Trolley Positioning In addition to speed regulation, the motor encoder also performs trolley positioning. As stated previously, one motor rotation corresponds to a 7.8125cm (3.08in) movement along the rail. Motor rotation is also equal to 128 rotations per 10 meters of movement. At maximum motor speed, the encoder sends a TOP_SYNC signal once every 7.3ms and the 16- bit internal counter increments every 7.3ms.
- Page 6 RF 2.4GHz Link and Planar Antenna • The RF emitter is built into the trolley CPU and the receiver into the PowerRail (see PowerRail section). • This RF system has five channels to address potential interference with other 2.4GHz devices such as bar code scanners.
- Page 7 CPU Board Layout RF 2.4GHz connector RF 2.4GHz Emitter JTAG Connector B Sensor SENSORRAIL IIIE SERVICE GUIDE DIP Switches Electronic Brake Devices ATMEGA 128 µP X-Tal 7 of 34 Main Connector Power Connector 8200-0593-03, REV. A...
- Page 8 Trolley Circuit Block Diagram To Matrix Watchdog JTAG Interface SENSORRAIL IIIE SERVICE GUIDE 232 to ATMEGA 128 Disable I max Sensor A Sensor B 8 of 34 VA channel Synchro top Drivers Brake 8200-0593-03, REV. A Motor + Motor -...
- Page 9 ATMEGA Pin configurations SENSORRAIL IIIE 8200-0593-03, REV. A 9 of 34 SERVICE GUIDE...
- Page 10 ATMEGA 128 block diagram Vision area (for surveillance), dead zones (for stopping), and maintenance areas (for servicing) Rail Vision Area Vision Area + Two 1.5m (4.9ft) Dead Zones Vision Area + Two 1.5m (5ft) Dead Zones +Two 30cm (1ft) Light Reduction Sections = Total Length of Rail Total Length of Rail + Two 0.6m (2ft) Maintenance Areas SENSORRAIL IIIE 8200-0593-03, REV.
- Page 11 Interconnection From 10 to 100 meters (32.8ft to 328.08ft) VM96 V5.0 & RCTTRKE Matrix Compatibility Movements VM16 / ADTT16 (**)(***) VM96 AD2150 (*) AD168 AD1024 (*) MP48 Requires AD2083-02AX code translator. ** Requires RCSN422 code translator. *** Including remote control via Intellex™ and Network Client™ SENSORRAIL IIIE SERVICE GUIDE RS-422 Half Duplex...
-
Page 12: Preventive Maintenance
Preventive Maintenance Preventive maintenance helps prevent malfunctions and safety-related issues. Maintenance is performed by a functional check, and if necessary, cleaning. Functional Check To detect unusual rail operation, a functional check should be performed using AD SensorRail™ Control software before and after maintenance. Procedure 1. -
Page 13: Trolley Check And Maintenance
Trolley Check and Maintenance 1. Using a soft cloth soaked with alcohol, clean the following trolley parts: • Tracking wheels (4) • Stabilization wheels (2) • Pressure roller (1) • Sliding contacts (4). 2. Using a soft cloth dry clean (without alcohol) the following trolley parts: •... - Page 14 Drive Wheel Adjustment Screw The drive wheel adjustment and stop screws allow a range of adjustment for best performance. After adjustment, if the trolley still does not meet specifications, change the motor or motor drive wheel. Adjustment Stop Screw Screw SENSORRAIL IIIE SERVICE GUIDE Roller Belt Tension...
-
Page 15: Servicing
Servicing Firmware Upgrade To improve motor management and product reliability, SensorRail III firmware was redesigned. Version 5.56 offers the following enhancements: • Improved motor management avoids excessive power usage and increases product reliability by preventing motor burn out. • Electronic motor brake provides increased security in case of CPU failure. - Page 16 Parts Required • Serial communications cable (DB25 to DB9) • AD SensorRail Control software. Application Installation Run the SETUP.EXE located on the directory INSTALLER\DISK. Installation is performed in two steps: 1. LabView engine installation (automatic) 2. ProgChariotV3.exe installation. The host computer does not need to be rebooted at the end of the installation process.
-
Page 17: Motor Replacement
8. When the correct firmware file selected, click the PROGRAM key. The message PROGRAM ERASE appears in the communication status bar. The erroneous message “Erasing failed” will also occur (wait for message to go away). 9. Click the PROGRAM key again. The message ERASE…DEVICE…PROGRAMMING appears. -
Page 18: Cpu Board Replacement
CPU Board Replacement The trolley CPU board is installed in the bottom of the trolley. It is secured by the corner supporting the rear sliding contacts and by the RF antenna. The corner supporting contacts, rear sliding contacts, and antenna are held by two Allen screws behind the antenna. - Page 19 7. Route wires into place and attach them to the 4- pin connector shown below and to the collectors. Cut wires to length on the open end. SENSORRAIL IIIE SERVICE GUIDE 8. Secure the black cover, and check the connections and numbers. 19 of 34 8200-0593-03, REV.
-
Page 20: Kst25Dc Dust Collector Kit
KST25DC Dust Collector Kit Replacement Assembly Process Exploded view shows all assembly components: Plastic cases, strip brushes, KST25 collector, and push-pins. SENSORRAIL IIIE SERVICE GUIDE Strip Brush KST25 Collector Push Pin Dust Collecting Cavity 1. Insert strip brushes into corresponding dovetail pockets. - Page 21 Approximately 0.5mm Note: If collectors are worn-out, before installing new brushes, trim brush hair approximately 0.5mm. SENSORRAIL IIIE SERVICE GUIDE Copper strip and collector contact line (red line). Brush stock material when assembled with a new collector sits below the contact line. KST25 Collector 21 of 34 Approximately...
-
Page 22: Power Supply Modification And Adjustment
Power Supply Modification and Adjustment WARNING! Unplug the power cord to the PowerRail module to ensure there is no power to the rail. 1. Using the template below to determine the hole location, drill a 10mm hole in the PowerRail module to gain access to the adjustment screw. -
Page 23: Copper Install Tool Adrlcit
Copper Install Tool ADRLCIT This tool is used to install new copper strips and also reverse old copper strips due to green patina from previous collectors that ran over it. The latest tool is turned using a wheel instead of handles. To wind the existing copper back on to the wheel, rotate the wheel in the direction of the arrow shown... - Page 24 SENSORRAIL IIIE 8200-0593-03, REV. A 24 of 34 SERVICE GUIDE...
-
Page 25: Rf Attenuator
RF Attenuator (dc to 6GHz usable) The RF attenuator is located at the transmit antenna on the trolley. CAUTION: The attenuator is required to comply with the CE regulation. Rail Part Distance Attenuator Number 10–45m 30dB ADSMA30DB 50–75m 20dB ADSMA20DB 75–100m 10dB or 15dB ADSMA10DB... - Page 26 Trolley Retrieval Tool ADRLSTBL100 and ADRLEST The trolley retrieval tool (also called the end stop/strap tool) enables a technician to pull the trolley back without removing the cowling when the trolley does not return to the start end of the rail. 1.
- Page 27 Note: Do not punch hole into strapping tape! Material will break! Instead use a soldering iron to burn the hole into the tape. SENSORRAIL IIIE SERVICE GUIDE SR3 SERVICE ASSEMBLY Service block Tape feeding procedure Service block slot feature to be used to secure second block on the aluminum structure while feeding the tape attached to the other one.
-
Page 28: Antenna Bracket Replacement
Antenna Bracket Replacement Plastic bracket ADRL3RXBRK enables the RF receive antenna to be placed inside or outside the structure depending on installation requirements. Note: The installation kit contains hardware to mount the receive antenna to the black bracket. Ensure the bracket is installed so the antenna is in line with the transmit antenna of the trolley. -
Page 29: Self-Tapping Screw Installation
Self-Tapping Screw Installation Two self-tapping screws, one at each at each end of the rail, prevent the PVC holder from coming out of the rail. Using a drill with a Phillips bit, thread each screw into the rail as shown below. Ensure the screw does not touch the copper or connector at the start and end of the rail. -
Page 30: Ordering Parts
Ordering Parts The list below shows parts available for service. Please contact local marketing for price and delivery time. Product Code Description Trolley ADRL3EVCUPE SensorRail III, fully equipped trolley, with 2.4GHz HF transmitter, Dome VII, PAL ADRL3WHEELSP SensorRail III, 4 trolley wheels, universal ADRL3DRVSYSP SensorRail III, driving system, with pressure roller, mount, universal ADRL3MOTORP... - Page 31 Product Code Description Rail ADRL3TRACKU SensorRail III, full rail 5m (16,4ft), with PVC holder, 4 jointing plates, 2 stirrups ADRL3TRACK5U SensorRail III, rail only 2,5m x 2, with 4 jointing plates, 18 screws, universal ADRL3FE901U SensorRail III, PVC holder 2,5m x 2, universal ADRL3ETRIERU SensorRail III, 2 stirrups, universal ADRL3RESORTU...
- Page 32 Product Code Description Mirrored Cowling ADRL3BUL10U SensorRail III, mirrored cowling 10m (32,81ft), universal ADRL3BUL15U SensorRail III, mirrored cowling 15m (49,21ft), universal ADRL3BUL20U SensorRail III, mirrored cowling 20m (65,62ft), universal ADRL3BUL25U SensorRail III, mirrored cowling 25m (82,02ft), universal ADRL3BUL30U SensorRail III, mirrored cowling 30m (98,43ft), universal ADRL3BUL35U SensorRail III, mirrored cowling 35m (114,83ft), universal ADRL3BUL40U...
-
Page 33: Specifications
Specifications (Excluding Dome Camera) Operational Maximum rail length... 100m (328.1ft) Video travel distance ... 97m (318.3ft) Travel speed: Nominal...3m/s (9.8ft/s) Preset...6m/s (19.6ft/s) Preset positioning...0.3m/s (0.98ft/s) Patrol mode...1.5m/s (4.9ft/s) Initialization mode ...1m/s (3.3ft/s) Cowling density... f0.7–f0.95 (15–16% penetration) Camera... See manual supplied with camera Controller ... -
Page 34: Declarations
Safety ...EN 60950 EN 50371 Declarations Thank you for using American Dynamics products. We support our products through an extensive and worldwide network of dealers. The dealer, through whom you originally purchased this product, is your point of contact if you have a need for service or support.