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Toro Groundsmaster 7200 Series Operator's Manual

Polar trac cab
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Original Instructions (EN)
Polar Trac Cab
Groundsmaster
Model No. 30474—Serial No. 315000001 and Up
Model No. 30675—Serial No. 315000001 and Up
Form No. 3395-735 Rev A
®
7200 Series
*3395-735* A

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Summary of Contents for Toro Groundsmaster 7200 Series

  • Page 1 Form No. 3395-735 Rev A Polar Trac Cab Groundsmaster ® 7200 Series Model No. 30474—Serial No. 315000001 and Up Model No. 30675—Serial No. 315000001 and Up *3395-735* A Register at www.Toro.com. Original Instructions (EN)
  • Page 2 You are responsible for operating the product properly and safely. You may contact Toro directly at www.Toro.com for product Figure 2 safety and operation training materials, accessory information, 1. Safety alert symbol help finding a dealer, or to register your product.

  • Page 3: Table Of Contents

    Contents Safety Improper use or maintenance by the operator or Safety ................3 owner can result in injury. To reduce the potential Safe Operating Practices........... 3 for injury, comply with these safety instructions and Safety and Instructional Decals ......... 6 always pay attention to the safety alert symbol, which Setup ................
  • Page 4 Before attempting to start the engine, disengage all attachment clutches and place in neutral. • Use only Toro approved attachments. • When operating near drop offs or bodies of water, do not use on slopes greater than 15 degrees.
  • Page 5 When machine is to be parked, stored or left unattended, lower the attachment unless a positive mechanical lock is used. • Use only genuine Toro replacement parts to ensure that original standards are maintained. Hauling • Use care when loading or unloading the machine into a trailer or truck.

  • Page 6: Safety And Instructional Decals

    Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. The following instructional decal is applied to components supplied with this kit and is used in the conversion process.
  • Page 7 130-5361 1. Warning—read the Operator's Manual; only operate from the driver's seat; wear a seatbelt; wear hearing protection.
  • Page 8 121-8378 1. Fan—off 5. External air 2. Fan—on full 6. Internal air 3. Cold air 7. Air conditioner—off 4. Hot air 8. Air conditioner—on 125-9659 1. Head light—on 5. Hazard light—on 2. Head light—off 6. Hazard light-off 3. Cab light—on 7.

  • Page 9: Setup

    Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Heat shield—rear panel Heat shield—seat Install the heat shields. Rubber grommet Cab assembly (supplied with cab model 30474) Nipple coupler Quick disconnect coupler Hose clamp Tee fitting Hose clamp—large...

  • Page 10: Procedure Description Qty

    Procedure Description Qty. Hose cover Cable tie Winter frame assembly Wheel and tire assembly Install the winter frame assembly. Lug nut Coupler pin Tracks – No parts required Install the cab mount supports. Bulb seal Install the panels. Rear foam piece (supplied with cab model 30474) Right, rear foam piece (supplied with cab model 30474)

  • Page 11: Installing The Heat Shields

    Note: All references to the installation or operation of the 6. Remove the backing and affix the self-adhesive cab refer to Cab Model 30474 only. heat-shield material to the engine side of the rear panel, positioning as shown in Figure Important: The fasteners on the covers of this machine are designed to remain on the cover after removal.

  • Page 12: Preparing The Engine Cooling System

    Note: Make sure that all grease and/or oil is removed from the seat plate to assure proper adhesion. 9. Remove the backing and affix the self-adhesive heat shield to the bottom of the seat-mount plate (Figure Preparing the Engine Cooling System Parts needed for this procedure: Cab assembly (supplied with cab model 30474)
  • Page 13 g028356 Figure 9 1. Bulkhead bracket 3. Self tapping screw 2. Left, rear frame mount g028357 Figure 10 3. Locate the 4 heater hoses, the male and female quick disconnect fittings, the 2 straight nipple couplers, the 3. Nipple coupler 1.

  • Page 14: Connecting The Pressure Line (For Machines With Kubota Engines)

    Connecting the Pressure Line (for Machines with Kubota Engines) No Parts Required Procedure Figure 12 Kubota engine 1. Route the hose behind the radiator over flow tank, up the right side of the radiator, across the top of the 1. Radiator hose 3.

  • Page 15: 2. Hose-Adapter Fitting

    5. Disconnect the wire and remove the switch from the right side of the engine-thermostat housing (Figure 17). Figure 15 Figure 17 1. Thermo-switch 1. Engine-thermostat 2. Switch housing 3. Install the hose adapter fitting into the engine thermostat housing (Figure 16).

  • Page 16: Connecting The Pressure Line For Machines With Yanmar Engines

    Connecting the Pressure Line for Machines with Yanmar Engines Parts needed for this procedure: Hose adapter fitting Hose clamp g028374 Figure 20 Procedure 1. Thermo-switch 1. Route the hose across the engine (Figure 19). 3. Install the hose adapter fitting into the engine-thermostat housing (Figure 21).

  • Page 17: Preparing The Electrical System

    Preparing the Electrical System Parts needed for this procedure: Cab harness Power harness Cable tie Cable tie g028429 Figure 23 Procedure 1. Harness-wire clips 5. Harness Route and secure the cab harness and power harness as 2. Connector 6. Long cab wire (orange) follows: 3.

  • Page 18: Installing The Washer Bottle

    8. Route the other end of the harness under the rear 13. Secure the wires to the cables with cable ties. frame mount toward the left side of the machine while inserting the harness wire clips into the holes in the underside of the rear frame mount (Figure 24).

  • Page 19: Installing The Skid Plate (Required For Machines With A Kubota Engine)

    Note: Remove the existing hardware on the existing tank to secure the washer bottle to the bracket. Figure 29 1. Rear-bumper tube 2. Floor jack 2. Install the skid plate (Figure 30) to the frame below g028230 the engine as follows: A.

  • Page 20: Removing The Mower Deck

    2. On traction units that have a serial number prior to 312999999, install the vertical tube support assembly to each rear corner of the deck frame with a clevis pin and a 1/4 inch self-tapping screw (Figure Removing the Mower Deck Parts needed for this procedure: Vertical tube support assembly Conversion bracket, Left...
  • Page 21 of the deck frame with a screw (3/8 x 2–1/4 inch )and flange nut (3/8 inch) (Figure 33). 5. Disconnect the floor plate from the seat plate by removing the 2 pivot pins connecting them. 6. Connect the seat plate to the frame by installing the pivot pins (Figure 34).

  • Page 22: Installing The Winter-Frame Assembly

    Note: Retain 4 of the bolts for installation and store the remaining bolts, washers, and nuts for the summer changeover. Note: The floor jack can be raised or lowered to ease Installing the Winter-Frame removal of the bolts. Lower the floor jack completely once you remove the bolts.
  • Page 23 Figure 43 Figure 41 1. Pump 2. Pressure hosed fitting (rotated 45 degrees) 1. Washer and nut on the bogie pivot stud (2) 6. Remove the 2 screws securing the floor plate cover to 3. Insert a block of wood between the front bogie stop the floor and remove the plate (Figure 44).
  • Page 24 2, 3 Figure 45 1. Drive shaft 2. Frame tube G016205 8. Route the hoses as follows: Figure 47 • Route the pressure hose under the lift cylinder and between the cylinder mounting brackets to the 1. Pressure hose 4. Cable tie valve (Figure 46).
  • Page 25 G009488 Figure 51 1. Pressure hose 2. Tank hose Figure 49 1. Coupler pin 16. Raise the rear of the machine until 2 jack stands can be positioned under the rear tube at a height that 14. Adjust the floor jack as required to install the bolts supports the rear tires 2.5 to 7.5 cm (1 to 3 inches) off (3/4 inch) on each side (Figure...

  • Page 26: Removing The Summer Rops

    27. Install the side access covers with the screws previously CAUTION removed (Figure 55). The track guides have many pinch points. Coming into contact with one of these pinch points could cause severe personal injury. Carefully grasp the rubber track on the outer edges outboard of the steel guides when moving the track.

  • Page 27: Installing The Panels

    Installing the Panels Parts needed for this procedure: Bulb seal Procedure 1. Install the large bulb seal on each side of the real panel. 2. Place the rear panel into position and align the top Figure 58 mounting holes with the holes in the frame cross member (Figure 57).
  • Page 28 Note: The inner edge of the forward legs of the foam pieces should be approximately 0.32 cm (1/8 inch) away from the inner edge of the side-sealing panels of the cab frame. 3. Align the innermost edges of the left, middle and right, middle foam pieces with the left, rear and right, rear foam pieces and interlock the tabs (Figure...

  • Page 29: Mounting The Cab

    Mounting the Cab Parts needed for this procedure: Rubber cab mount (supplied with cab model 30474) Bolt (1/2 x 3 inches) (supplied with cab model 30474) Steel washer (supplied with cab model 30474) Rubber washer (supplied with cab model 30474) Nut (1/2 inch) (supplied with cab model 30474) g027683 Corner mat (supplied with cab model 30474)
  • Page 30 6. Loosely install the rear rubber mounts and the cab mount supports to each side of the rear mounts of the cab. (Figure 65). g028096 Figure 65 1. Cab 3. Machine frame 2. Cab mount 4. Rubber mount 7. At each mounting point, secure the cab to the machine with a bolt (1/2 x 3 inch), steel washer, rubber washer, and nut (1/2 inch) (Figure...

  • Page 31: Making The Final Connections And Checking The Operation

    8. Start the machine. Run the lift arm up and down and check for hydraulic leaks. 9. Check the hydraulic fluid and radiator levels and replenish as required. Making the Final Connections and Checking the Operation No Parts Required Reading the Manuals Procedure 1.

  • Page 32: Product Overview

    Product Overview Operation Note: Determine the left and right sides of the machine from the normal operating position. Putting Safety First Please read all safety instructions and symbols in the safety section. Knowing this information could help you or bystanders avoid injury. DANGER Operating on wet grass, ice or slippery steep slopes can cause sliding and loss of control.

  • Page 33: Using The Attachments

    Using the Attachments 2. Make sure that the lift arm A-frame is lowered all the way. Read the Operator's Manual supplied with the attachment 3. Remove the 2 bolts securing the floor-plate cover and before operating. remove the cover (Figure 72).
  • Page 34 12. Raise the floor jack high enough so that the track can be slid off the front tire. CAUTION The track guides have many pinch points. Coming into contact with one of these pinch points could cause severe personal injury. Carefully grasp the rubber track on the outer edges outboard of the steel guides when moving the track.
  • Page 35 Figure 79 1. Summer drive tire 28. Install the center tires on the winter frame. Figure 77 29. Install the cab jack tube into the cutouts in the cab floor (Figure 80). 1. Pressure hose 2. Return hose Note: Tighten the jacking bolts until the tapered ends go through the hole in the floor plate and just contact 24.
  • Page 36 Figure 83 Figure 81 1. Coupler pin 1. Cab mount 3. Bolts and nuts 2. ROPS post 4. ROPS post 36. Carefully roll the front frame away from the rear frame making sure that the hydraulic hoses and drive shaft are not hanging up.
  • Page 37 Figure 87 g028364 1. Drive shaft 3. Bolt Figure 85 2. Gear box 4. Roll pin 1. 3 mounting bolts (3/4 inch), washers, and nuts (left side) 44. Route and connect the hydraulic pressure and tank 39. Remove the lift cylinder pins and rear drive tires (if hoses to the valve (Figure 88).

  • Page 38: Converting The Machine From Summer To Winter Operation

    Figure 89 G004634 Figure 91 1. Deck-lift cylinder 3. Screw 2. Retaining ring 4. Cylinder pin and screw 1. ROPS 4. Bolt and nut 2. Pin 5. ROPS post 3. Cotter pin 47. Remove the bolts and nuts securing the cab-mount supports to the ROPS posts (Figure 90).
  • Page 39 4. Loosely install a cab mount support to each ROPS post with 2 bolts (1/2 x 3 inches), 2 nuts (1/2 inch), 2 bolts (3/4 x 3–1/2 inch) and 2 nuts (3/4 inch) (Figure 93). Note: Make sure that the top plate hole is positioned forward.
  • Page 40 Figure 97 1. Deck-lift cylinder 3. Screw 2. Retaining ring 4. Cylinder pin Figure 99 10. Remove the screw securing the front cylinder pivot pin 1. Drive shaft 3. Roll pin to the mower frame (Figure 97). 4. Yoke 2. Gear box 11.
  • Page 41 Note: Retain 4 of the bolts for installation and store the remaining for summer change over. Note: Raise or lower the floor jack to ease removal of the bolts. Lower the floor jack completely once the bolts are removed. Figure 103 1.
  • Page 42 Figure 105 1. Drive shaft 2. Frame tube G016166 Note: If the rear of the cab is not high enough to clear the control handles, evenly tighten the jacking bolts Figure 107 on each side of the cab jack tube to raise the rear of the cab (Figure 106).
  • Page 43 Figure 111 Figure 109 1. 3/4 inch bolts 2. Coupler pin 1. Summer drive tire Note: The rear tires will need to be removed to torque Install the winter tires with 2 lug nuts per side. the rear bolts (3/4 inch). After torquing the frame 33.
  • Page 44 Figure 115 Figure 113 1. Cab mount 3. Bolts and nuts 2. ROPS post 4. ROPS post 1. Jacking bolts 2. Cab-jack tube 39. Loosen the jacking bolts and remove the cab-jack tube 37. At the rear mounting points, secure the cab to the from the cutouts in the cab floor (Figure 116).
  • Page 45 Figure 119 G009488 1. Front tire Figure 117 1. Pressure hose 2. Tank hose 46. Carefully lift the tracks over the rear wheel and front hubs. The direction of the track rotation is printed on the track. The V design in the rubber track must point 41.
  • Page 46 Figure 121 50. Lower the floor jack until the front wheels support the frame. Figure 123 51. Install the flat washers (1/2 inch) and locknuts on the bogie pivot stud (Figure 121) and torque to 102 N-m 1. Floor-plate cover 2.

  • Page 47: Maintenance

    Maintenance Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Torque the frame mounting bolts. After the first 10 hours • Torque wheel lug nuts. • Lubricate grease fittings. Every 50 hours • Check the tire pressure. • Torque wheel lug nuts. Every 200 hours CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure...

  • Page 48: Electrical System Maintenance

    Electrical System Maintenance Important: Whenever working with the electrical system, always disconnect the battery cables, negative (-) cable first, to prevent possible wiring damage from short-outs. Checking the Fuses Refer to the Operator's Manual supplied with the cab for instructions on fuses. If the machine has any electrical system issues, check the fuses.

  • Page 49: Drive System Maintenance

    Drive System 3. Loosen and remove the locknut and flat washer from the bogie-pivot weldment (Figure 129). Maintenance Checking the Tire Pressure Service Interval: Every 50 hours Check the tire pressure every 50 hours (Figure 127). Maintain the air pressure in the tires at 240 kPa (35 psi). Uneven tire pressure can cause loss of traction.

  • Page 50: Storage

    Storage Storing the Machine 1. Thoroughly clean the machine and cab, paying special attention to these areas: • PTO shaft assembly • All grease fittings and pivot points • Oil the spline on the PTO output shaft to prevent rusting 2.
  • Page 51 Notes:...
  • Page 52 Notes:...
  • Page 53 Notes:...
  • Page 54 The method of transmission shall be electronic transmittal. This machinery shall not be put into service until incorporated into approved Toro models as indicated on the associated Declaration of Conformity and in accordance with all instructions, whereby it can be declared in conformity with all relevant Directives.
  • Page 55 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
  • Page 56 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.

This manual is also suitable for:

3047430675

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