Toro 30495TC Operator's Manual
Traction unit
Hide thumbs
Also See for 30495TC:
- Operator's manual (56 pages) ,
- Operator's manual (60 pages) ,
- Operator's manual (56 pages)
Related Manuals for Toro 30495TC
Summary of Contents for Toro 30495TC
- Page 1 Form No. 3445-986 Rev A Groundsmaster ® 7200 Series Traction Unit Model No. 30495—Serial No. 409300000 and Up Model No. 30495TC—Serial No. 409300000 and Up *3445-986* Register at www.Toro.com. Original Instructions (EN)
- Page 2 Authorized Service land unless the engine is equipped with a spark Dealer or Toro Customer Service and have the model arrester, as defined in Section 4442, maintained in and serial numbers of your product ready.
-
Page 3: Table Of Contents
This manual also uses 2 words to highlight information. Servicing the Cutting-Unit Gearbox Important calls attention to special mechanical Lubricant ............37 information and Note emphasizes general information Engine Maintenance ........... 38 worthy of special attention. Engine Safety ........... 38 Checking the Air Cleaner ........ -
Page 4: Safety
Safety • Do not operate the machine without all guards and other safety protective devices in place and functioning properly on the machine. This machine has been designed in accordance with • Keep your hands and feet away from rotating CEN standard ANSI B71.4-2017 and ISO EN 5395 parts. - Page 5 decal93-6696 93-6696 decal106-9206 106-9206 1. Stored energy hazard—read the Operator's Manual. 1. Wheel torque specifications 2. Read the Operator's Manual. decal93-6697 93-6697 1. Read the Operator's 2. Add SAE 80w-90 (API Manual. GL-5) oil every 50 hours. decal106-6754 106-6754 1. Warning—do not touch the hot surface. 2.
- Page 6 decal106-9290 106-9290 1. Inputs 5. In seat 9. Outputs 13. Start 2. Not active 6. Power takeoff (PTO) 10. Power takeoff (PTO) 14. Power 3. High temperature shutdown 7. Parking brake off 11. Start 4. High temperature warning 8. Neutral 12.
- Page 7 decal107-1866 107-1866 Note: This machine complies with the industry standard stability test in the static lateral and longitudinal tests with the maximum recommended slope indicated on the decal. Review the instructions for operating the machine on slopes in the Operator’s Manual as well as the conditions in which you would operate the machine to determine whether you can operate the machine in the conditions on that day and at that site.
- Page 8 decal110-9796 110-9796 1. Read the Operator's Manual for information on fuses. decal133-5618 decal110-8253 133-5618 110-8253 1. PTO–Off 4. Continuous-variable setting 2. PTO—On 5. Slow 3. Fast decal110-8254 110-8254 1. Engine–Stop 3. Engine—Start 2. Engine—Run...
- Page 9 decal110-9781 110-9781 1. Warning—read the Operator's Manual. 2. Poison hazard; caustic liquid/chemical burn hazard—keep children away from the battery. 3. Warning—do not touch the hot surface. 4. Cutting/dismemberment hazard, fan; entanglement hazard, belt—stay away from moving parts. 5. Hydraulic fluid under pressure hazard; high pressure spray hazard; high pressure fluid hazard, injection into the body—wear hand and skin protection.
- Page 10 decal120-9196 120-9196 1. Forward 5. Reverse 3. Slow 7. Read the Operator's Manual for more information on the hydraulic fluid. 2. Fast 4. Neutral 6. Tow valve location; torque the tow valves to 5.65 to 7.91 N∙m (50 to 70 in-lb). decal127-6519 127-6519 1.
- Page 11 decal144-7257 144-7257 1. Read the Operator’s Manual before performing maintenance. 11. Gearbox 2. Fan belt 12. Parking brake 3. Radiator screen 13. Hydraulic fluid 4. Battery 14. Engine coolant 5. Engine air filter 15. Check every 8 hours 6. Fuel 16.
-
Page 12: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Raise the ROPS. Cutting unit Installation Instructions Install the cutting unit. – No parts required Adjust the left, front caster wheel. –... -
Page 13: Checking The Tire Pressure
Adjusting the Left, Front Caster Wheel No Parts Required Procedure Adjust the left, front caster wheel to the outside position for 183 cm (72 inch) cutting units and to the inside position for 152 cm and 158 cm (60 inch and 62 inch) cutting units (Figure g346839... -
Page 14: Installing Weights (For Ce Compliance)
0 kg (0 lb) Traction Unit and Road Light Groundsmaster 7200/7210 0 kg (0 lb) 0 kg (0 lb) 0 kg (0 lb) Traction Unit and Jack Stand Contact your authorized Toro distributor to obtain the appropriate kits and weights for your machine. -
Page 15: Checking The Fluid Levels
Product Overview Checking the Fluid Levels No Parts Required Procedure Check the hydraulic-fluid level before starting the engine, refer to Checking the Hydraulic System (page 53). Check the engine-oil level before starting the engine, refer to Checking the Engine-Oil Level (page 39). - Page 16 Motion-Control Levers Glow-Plug-Indicator Light (Orange Light) The motion-control levers control the forward and rearward motions as well as the turning of the The glow-plug-indicator light (Figure 6) turns on when machine. Refer to Driving the Machine (page 28). you turn the ignition switch to the O position.
- Page 17 Fuel Gauge The fuel gauge (Figure 8) indicates the quantity of fuel remaining in the fuel tanks. g004637 Figure 8 1. Fuel gauge...
-
Page 18: Specifications
Specifications g242892 Figure 9 Description Figure 9 Dimension or Weight reference Height with roll bar up 183 cm (72 inches) Height with roll bar down 125 cm (49 inches) Overall length 246 cm (97 inches) Overall width 145 cm (57 inches) Wheel base 145 cm (57-1/4 inches) Wheel tread (tire center to center) rear... -
Page 19: Attachments/Accessories
Specifications and design are subject to change without notice. Attachments/Accessories A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or authorized Toro distributor or go to www.Toro.com for a list of all approved attachments and accessories. -
Page 20: Adding Fuel
Fuel Safety Adding Fuel • Use extreme care in handling fuel. It is flammable and its vapors are explosive. Fuel Specification • Extinguish all cigarettes, cigars, pipes, and other • Never use kerosene or gasoline instead of diesel sources of ignition. fuel. - Page 21 • Fuel filter plugging may occur for a time after you convert to biodiesel blends. • For more information on biodiesel, contact your authorized Toro distributor. Fuel Tank Capacity 43.5 L (11.5 US gallons) Filling the Fuel Tank Important: The fuel tanks are connected, but the fuel does not transfer quickly from one tank to the other.
-
Page 22: Checking The Engine-Oil Level
Checking the Engine-Oil Important: Always use the seat belt when the roll bar is in the raised and locked position. Do Level not use the seat belt when the roll bar is in the lowered position. Before you start the engine and use the machine, check the oil level in the engine crankcase;... -
Page 23: Using The Safety-Interlock System
Raising the Roll Bar Using the Safety-Interlock System Raise the roll bar as shown in Figure CAUTION If the safety-interlock switches are disconnected or damaged, the machine could operate unexpectedly, causing personal injury. g031624 • Do not tamper with the interlock switches. •... -
Page 24: Positioning The Seat
You can use 7 of these lights for system diagnosis. Refer to Figure for a description of what each light means. For details on using the rest of the SCM functions, refer to the Service Manual, available through your authorized Toro distributor. -
Page 25: Changing The Seat Suspension
Changing the Seat During Operation Suspension During Operation Safety The seat is adjustable to provide a smooth and comfortable ride. Position the seat where you are General Safety most comfortable. • The owner/operator can prevent and is responsible To adjust it, turn the knob in front either direction to for accidents that may cause personal injury or provide the best comfort (Figure... - Page 26 Changes • Use accessories, attachments, and replacement in the terrain can result in a change in slope parts approved by Toro only. operation for the machine. Rollover Protection System • Avoid starting, stopping, or turning the machine on slopes.
-
Page 27: Operating The Parking Brake
Operating the Parking Starting the Engine Brake Note: The glow plug light illuminates for 6 seconds when you turn the ignition key to the R position. Always engage the parking brake when you stop the Turn the ignition to the S position after the light TART machine or leave it unattended. -
Page 28: Driving The Machine
Driving the Machine The throttle control regulates the engine speed as measured in rpm (revolutions per minute). Place the throttle control in the F position for best performance. Always operate in the F throttle position when running powered attachments. CAUTION The machine can turn very rapidly. -
Page 29: Shutting Off The Engine
Shutting Off the Engine Operating the Mower Using the Deck-Lift Switch CAUTION Children or bystanders may be injured if they The deck-lift switch raises and lowers the cutting unit attempt to move or operate the tractor while (Figure 23). The engine must be running for you to it is unattended. -
Page 30: Adjusting The Height Of Cut
Engaging the Power Takeoff (PTO) located in the second row. This does not add 6 mm (1/4 inch) to the 15.8 cm (6 inch) position. The power-takeoff (PTO) switch starts and stops the mower blades and some powered attachments. Note: If the engine is cold, allow the engine to warm up 5 to 10 minutes before engaging the PTO. -
Page 31: After Operation
Check the blades daily for sharpness and for any wear or damage. Sharpen the blades as necessary. • If a blade is damaged or worn, replace it immediately with a genuine Toro replacement blade. Refer to the cutting unit Operator’s Manual for instructions to replace the blade. -
Page 32: Hauling The Machine
Hauling the Machine Use a heavy-duty trailer or truck to haul the machine. Ensure that the trailer or truck has all the necessary brakes, lighting, and marking as required by law. Please carefully read all the safety instructions. Knowing this information could help you, your family, pets, or bystanders avoid injury. -
Page 33: Loading The Machine
Loading the Machine Use extreme caution when loading or unloading machines onto a trailer or a truck. Use a full-width ramp that is wider than the machine for this procedure. Drive the machine up ramps in reverse and drive it down ramps in a forward direction (Figure 29). -
Page 34: Maintenance
Remove the key from the switch before you perform any maintenance. • To ensure safe, optimal performance of the machine, use only genuine Toro replacement • Allow machine components to cool before parts. Replacement parts made by other performing maintenance. - Page 35 Important: Refer to your engine owner’s manual for additional maintenance procedures. Note: Download a free copy of the electrical or hydraulic schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. Important: The fasteners on the covers of this machine are designed to remain on the cover after removal.
-
Page 36: Daily Maintenance Checklist
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the safety-interlock operation. Check the grass deflector in the down position (if applicable). Check the parking-brake operation. -
Page 37: Lubrication
CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition before you do any maintenance. Lubrication Move the throttle lever to the S position, shut off the engine, remove the key, and wait for all moving parts to stop before leaving the... -
Page 38: Engine Maintenance
Changing the Cutting-Unit Engine Maintenance Gearbox Lubricant Engine Safety Service Interval: After the first 50 hours Every 400 hours • Shut off the engine and remove the key before checking the oil or adding oil to the crankcase. Position the machine and cutting unit on a level surface. -
Page 39: Servicing The Air Cleaner
Alternate oil: SAE 10W-30 or 5W-30 (all temperatures) Note: Toro Premium Engine oil is available from your distributor in either 15W-40 or 10W-30 viscosity. See the parts catalog for part numbers. Park the machine on a level surface, lower the... - Page 40 g029301 Figure 34 Changing the Engine Oil And Filter g027477 Figure 36 Service Interval: After the first 50 hours Every 150 hours Fill the crankcase with oil; refer to Checking the Engine-Oil Level (page 39). If possible, run the engine just before changing the oil because warm oil flows better and carries more contaminants than cold oil.
-
Page 41: Fuel System Maintenance
Fuel System Maintenance DANGER Under certain conditions, diesel fuel and fuel vapors are highly flammable and explosive. A fire or explosion from fuel can burn you and others and can cause property damage. • Use a funnel and fill the fuel tank outdoors, in an open area, when the engine is off and is cold. -
Page 42: Bleeding The Fuel System
Bleeding the Fuel System the engine does not start; refer to Bleeding the Fuel System (page 42). Park the machine on a level surface. Ensure Place a rag under the pipe connection coming that the fuel tank is at least half full. from the injection pump to the No. -
Page 43: Electrical System Maintenance
Electrical System WARNING Incorrect battery cable routing could damage Maintenance the machine and cables causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. Electrical System Safety • Always disconnect the negative (black) • Disconnect the battery before repairing the battery cable before disconnecting the machine. -
Page 44: Drive System Maintenance
1. Side panel cover 2. Latch g001055 Figure 42 Replacing the Caster decal110-9796nc Figure 41 Wheels and Bearings Obtain a new caster-wheel assembly, cone bearings, and bearing seals from your authorized Toro distributor. Remove the locknut from the bolt (Figure 43). -
Page 45: Cooling System Maintenance
Cooling System Maintenance Cooling System Safety • Swallowing engine coolant can cause poisoning; keep out of reach from children and pets. • Discharge of hot, pressurized coolant or touching a hot radiator and surrounding parts can cause severe burns. – Always allow the engine to cool at least 15 minutes before removing the radiator cap. -
Page 46: Checking The Cooling System
Cleaning the Radiator • Preferred: When mixing coolant from a concentrate, mix it with distilled water. Service Interval: Before each use or daily • Preferred option: If distilled water is not available, use a pre-mix coolant instead of a concentrate. Every 1,500 hours—Replace moving hoses. -
Page 47: Brake Maintenance
Brake Maintenance Move the switch up or down on the bracket until the distance between the brake-shaft sensor and the switch plunger is 4 mm (5/32 inch) as Adjusting the shown in Figure Note: Make sure that the brake-shaft sensor Parking-Brake Interlock does not contact the switch plunger. -
Page 48: Belt Maintenance
Belt Maintenance Controls System Maintenance Checking the Alternator-Belt Tension Adjusting the Control-Lever Neutral-Interlock Switch Service Interval: Every 100 hours Apply 44 N (10 lb) of force to the alternator belt, Stop the machine, move the motion-control midway between the pulleys. levers to the N position, engage the EUTRAL... -
Page 49: Adjusting The Control-Lever Neutral Return
g020875 Figure 50 1. Bolt g004763 2. Control panel Figure 49 1. Control lever 3. Screw Move the control lever to the N position 2. Neutral-interlock switch 4. 0.4 to 1 mm (0.015 to EUTRAL 0.045 inch) but not locked (Figure 52). -
Page 50: Adjusting The Traction Drive For Neutral
WARNING The engine must be running to perform this adjustment. Contact with moving parts or hot surfaces may cause personal injury. Keep hands, feet, face, clothing, and other body parts away from rotating parts, muffler, and other hot surfaces. Raise the frame onto stable jack stands so that the drive wheels can rotate freely. -
Page 51: Adjusting The Maximum Ground Speed
WARNING The electrical system does not perform proper safety shutoff with the jumper wire installed. • Remove the jumper wire from the wire harness connector and plug the connector into the seat switch when you complete adjustment. • Never operate the machine with the jumper installed and the seat switch bypassed. -
Page 52: Adjusting The Tracking
Adjusting the Tracking Disengage the PTO, move the motion-control levers to the N position, and EUTRAL LOCK engage the parking brake. Move the throttle lever to the S position, shut off the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. -
Page 53: Hydraulic System Maintenance
Toro Premium Transmission/Hydraulic Tractor Fluid (Available in 19 L (5 gallon) pails or 208 L (55 gallon) drums. See the Parts Catalog or your Toro Distributor for part numbers). Alternate fluids: If the Toro fluid is not available, Mobil®... -
Page 54: Changing The Hydraulic Fluid And Filter
Changing the Hydraulic Position the machine on a level surface. Move the motion-control levers to the Fluid And Filter position and start the engine. EUTRAL LOCK Service Interval: After the first 200 hours Note: Run the engine at the lowest possible rpm to purge the system of air. -
Page 55: Cleaning
Cleaning Storage Storage Safety Cleaning Under the Cutting Unit • Shut off the engine, remove the key, and wait for all movement to stop before you leave the operator’s position. Allow the machine to cool Service Interval: Before each use or daily before adjusting, servicing, cleaning, or storing it. -
Page 56: Preparing The Engine
Clean the battery, terminals, and posts with a wire brush and baking soda solution. Coat the cable terminals and battery posts with Grafo 112X skin-over grease (Toro Part No. 505-47) or petroleum jelly to prevent corrosion. Slowly charge the battery for 24 hours every 60 days to prevent lead sulfation of the battery. - Page 57 Notes:...
- Page 58 The Toro Company (“Toro”) respects your privacy. When you purchase our products, we may collect certain personal information about you, either directly from you or through your local Toro company or dealer. Toro uses this information to fulfil contractual obligations - such as to register your warranty, process your warranty claim or to contact you in the event of a product recall - and for legitimate business purposes - such as to gauge customer satisfaction, improve our products or provide you with product information which may be of interest.
- Page 59 While the exposure from Toro products may be negligible or well within the “no significant risk” range, out of an abundance of caution, Toro has elected to provide the Prop 65 warnings. Moreover, if Toro does not provide these warnings, it could be sued by the State of California or by private parties seeking to enforce Prop 65 and subject to substantial penalties.
- Page 60 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact your Authorized Toro Service Center.