Danfoss VLT AutomationDrive FC 301 Operating Manual

Danfoss VLT AutomationDrive FC 301 Operating Manual

0.25–75 kw, enclosure sizes a-c
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Operating Guide
VLT® AutomationDrive FC 301/FC 302
0.25–75 kW, Enclosure sizes A-C
vlt-drives.danfoss.com

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Summary of Contents for Danfoss VLT AutomationDrive FC 301

  • Page 1 Operating Guide VLT® AutomationDrive FC 301/FC 302 0.25–75 kW, Enclosure sizes A-C vlt-drives.danfoss.com...
  • Page 3: Table Of Contents

    EMC-compliant Installation Grounding Wiring Schematic Connecting the Motor 4.5.1 Grounding the Cable Shield Connecting AC Mains 4.6.1 Connecting the Drive to Mains Control Wiring 4.7.1 Safe Torque Off (STO) 4.7.2 Mechanical Brake Control Danfoss A/S © 2021.01 AQ267037727118en-000101/130R0300 | 3...
  • Page 4 Electrical Data 8.1.1 Mains Supply 200–240 V 8.1.2 Mains Supply 380–500 V 8.1.3 Mains Supply 525–600 V (FC 302 only) 8.1.4 Mains Supply 525–690 V (FC 302 only) 8.1.5 Power Cable Cross-sections Mains Supply 4 | Danfoss A/S © 2021.01 AQ267037727118en-000101/130R0300...
  • Page 5 Relay Outputs 8.6.12 Control Card Performance 8.6.13 Control Characteristics Fuses and Circuit Breakers 8.7.1 Fuse Recommendations 8.7.2 CE Compliance 8.7.3 UL Compliance Connection Tightening Torques Power Ratings, Weight, and Dimensions Appendix Symbols and Abbreviations Danfoss A/S © 2021.01 AQ267037727118en-000101/130R0300 | 5...
  • Page 6: Introduction

    The Safe Torque Off Operating Guide provides detailed specifications, requirements, and installation instructions for the Safe Torque Off function. • Supplementary publications and manuals are available from Danfoss, see www.danfoss.com. 1.4 Manual and Software Version This manual is regularly reviewed and updated. All suggestions for improvement are welcome.
  • Page 7: Exploded Views

    Relay 1 (01, 02, 03) LCP connector 1.6 Type Approvals and Certifications The following list is a selection of possible type approvals and certifications for Danfoss drives: N O T I C E Drives of enclosure size T7 (525–690 V) are not UL listed.
  • Page 8 For more information on compliance with the European Agreement concerning International Carriage of Dangerous Goods by In- land Waterways (ADN), refer to the section ADN-compliant Installation in the product-specific Design Guide. 8 | Danfoss A/S © 2021.01 AQ267037727118en-000101 / 130R0300...
  • Page 9: Safety

    Disconnect the drive from the mains whenever personal safety considerations make it necessary to avoid unintended motor start. Check that the drive, motor, and any driven equipment are in operational readiness. Danfoss A/S © 2021.01 AQ267037727118en-000101 / 130R0300 | 9...
  • Page 10 Unintended rotation of permanent magnet motors creates voltage and can charge the unit, resulting in death, serious injury, or equipment damage. Ensure that permanent magnet motors are blocked to prevent unintended rotation. 10 | Danfoss A/S © 2021.01 AQ267037727118en-000101 / 130R0300...
  • Page 11 An internal failure in the drive can result in serious injury when the drive is not properly closed. Ensure that all safety covers are in place and securely fastened before applying power. Danfoss A/S © 2021.01 AQ267037727118en-000101 / 130R0300 | 11...
  • Page 12: Mechanical Installation

    N O T I C E Do not remove the nameplate from the drive (loss of warranty). 3.1.2 Storage Ensure that the requirements for storage are fulfilled, see 8.4 Ambient Conditions. 12 | Danfoss A/S © 2021.01 AQ267037727118en-000101 / 130R0300...
  • Page 13: Installation Environment

    Illustration 3: Top and Bottom Cooling Clearance Table 4: Minimum Airflow Clearance Requirements Enclosure A1–A5 B1–B4 C1, C3 C2, C4 a [mm (in)] 100 (3.9) 200 (7.8) 200 (7.8) 225 (8.9) Danfoss A/S © 2021.01 AQ267037727118en-000101 / 130R0300 | 13...
  • Page 14: Lifting

    Use the slotted mounting holes on the unit for wall mount, when provided. 3.3.3.1 Mounting with Mounting Plate and Railings A mounting plate is required when mounted on railings. Illustration 4: Proper Mounting with Mounting Plate 14 | Danfoss A/S © 2021.01 AQ267037727118en-000101 / 130R0300...
  • Page 15: Electrical Installation

    Ground the drive in accordance with applicable standards and directives. • Use a dedicated ground wire for input power, motor power, and control wiring. • Do not ground 1 drive to another in a daisy-chain fashion (see Illustration Danfoss A/S © 2021.01 AQ267037727118en-000101 / 130R0300 | 15...
  • Page 16 Risk of burst transient when the ground potential between the drive and the control system is different. Install equalizing cables between the system components. Recommended cable cross-section: 16 mm (6 AWG). 16 | Danfoss A/S © 2021.01 AQ267037727118en-000101 / 130R0300...
  • Page 17: Wiring Schematic

    Safe Torque Off Operating Guide. For FC 301, termi- nal 37 is only included in enclosure size A1. Relay 2 and terminal 29 have no function in FC 301. Do not connect cable shield. Read more in EMC-Compliant Installation. Danfoss A/S © 2021.01 AQ267037727118en-000101 / 130R0300 | 17...
  • Page 18: Connecting The Motor

    Connect the 3-phase motor wiring to terminals 96 (U), 97 (V), and 98 (W). Torque-tighten the terminals, see 8.8 Connection Tightening Torques. Example Mains input, motor, and grounding for basic drives. Actual configurations vary with unit types and optional equipment. 18 | Danfoss A/S © 2021.01 AQ267037727118en-000101 / 130R0300...
  • Page 19: Connecting Ac Mains

    A 24 V DC supply voltage is recommended. 4.7.1 Safe Torque Off (STO) To run STO, additional wiring for the drive is required. Refer to the VLT® Frequency Converters Safe Torque Off Operating Guide for further information. Danfoss A/S © 2021.01 AQ267037727118en-000101 / 130R0300 | 19...
  • Page 20: Mechanical Brake Control

    Adjust any power factor correction capacitors on the mains side and ensure that they are dampened. Cable routing • Ensure that the motor wiring and control wiring are separated, shielded, or in 3 separate metallic con- duits for high-frequency interference isolation. 20 | Danfoss A/S © 2021.01 AQ267037727118en-000101 / 130R0300...
  • Page 21 An internal failure in the drive can result in serious injury when the drive is not properly closed. Ensure that all safety covers are in place and securely fastened before applying power. Danfoss A/S © 2021.01 AQ267037727118en-000101 / 130R0300 | 21...
  • Page 22: Commissioning

    Check for proper grounding of the drive and the motor. Inspect the drive for loose connections on the terminals. Confirm that the supply voltage matches the voltage of the drive and the motor. 22 | Danfoss A/S © 2021.01 AQ267037727118en-000101 / 130R0300...
  • Page 23: Local Control Panel Operation

    An external stop signal by control input or serial 10 alarms, and the maintenance log. communication overrides local [Hand On] key. [Off] stops the motor but does not remove power to the drive. Danfoss A/S © 2021.01 AQ267037727118en-000101 / 130R0300 | 23...
  • Page 24: System Set-Up

    Select [1] 24V encoder in parameter 7-00 Speed PID Feedback Source. Press [Hand On]. Press [▹] for positive speed reference (parameter 1-06 Clockwise Direction at [0]). In parameter 16-57 Feedback [RPM], check that the feedback is positive. 24 | Danfoss A/S © 2021.01 AQ267037727118en-000101 / 130R0300...
  • Page 25: Basic I/O Configuration

    Gear box. • Load. Applications demanding mechanical brake control typically need a brake resistor. Brake resistor Transmission Motor Gearbox Encoder Mechanical brake Load Illustration 10: Basic Set-up for Closed-loop Speed Control Danfoss A/S © 2021.01 AQ267037727118en-000101 / 130R0300 | 25...
  • Page 26: Wiring Configuration For Automatic Motor Adaptation (Ama)

    *=Default value D IN Notes/comments: D IN Parameter group 1-2* Motor Data must be set according to motor. D IN D IN D IN +10 V A IN A IN A OUT 26 | Danfoss A/S © 2021.01 AQ267037727118en-000101 / 130R0300...
  • Page 27: Wiring Configuration: Speed

    Parameter 6-14 Terminal 53 Low Ref./Feedb. value +10 V A IN Parameter 6-15 Terminal 53 High Ref./Feedb. Value 50 Hz A IN *=Default value A OUT 4-20mA Notes/comments: D IN 37 is an option. U - I Danfoss A/S © 2021.01 AQ267037727118en-000101 / 130R0300 | 27...
  • Page 28 *=Default value D IN D IN Notes/comments: D IN D IN 37 is an option. Speed Reference Start (18) Freeze ref (27) Speed up (29) Speed down (32) Illustration 11: Speed Up/Down 28 | Danfoss A/S © 2021.01 AQ267037727118en-000101 / 130R0300...
  • Page 29: Wiring Configuration: Feedback

    D IN Notes/comments: D IN D IN D IN 37 is an option. D IN D IN +10 V A IN A IN 4-20 mA A OUT U - I A 54 Danfoss A/S © 2021.01 AQ267037727118en-000101 / 130R0300 | 29...
  • Page 30 *=Default value D IN D IN Notes/comments: D IN D IN 37 is an option. D IN D IN +10 V A IN A IN A OUT 0-10 V U - I 30 | Danfoss A/S © 2021.01 AQ267037727118en-000101 / 130R0300...
  • Page 31: Wiring Configuration: Run/Stop

    +24 V D IN Notes/comments: D IN D IN 37 is an option. D IN D IN D IN D IN D IN +10 V A IN A IN A OUT Danfoss A/S © 2021.01 AQ267037727118en-000101 / 130R0300 | 31...
  • Page 32 If parameter 5-12 Terminal 27 Digital Inputs is set to [0] No operation, a jumper wire to terminal 27 is not needed. D IN D IN 37 is an option. D IN D IN D IN D IN +10 V A IN A IN A OUT 32 | Danfoss A/S © 2021.01 AQ267037727118en-000101 / 130R0300...
  • Page 33: Wiring Configuration: Start/Stop

    If parameter 5-12 Terminal 27 Digital Input is set [0] No operation, a jumper wire to terminal 27 is D IN not needed. D IN D IN 37 is an option. D IN D IN Danfoss A/S © 2021.01 AQ267037727118en-000101 / 130R0300 | 33...
  • Page 34 D IN 37 is an option. D IN D IN D IN D IN +10 V A IN A IN A OUT Speed Latched Start (18) Stop Inverse (27) Illustration 13: Latched Start/Stop Inverse 34 | Danfoss A/S © 2021.01 AQ267037727118en-000101 / 130R0300...
  • Page 35: Wiring Configuration: External Alarm Reset

    Notes/comments: +24 V D IN D IN 37 is an option. D IN D IN D IN D IN D IN D IN +10 V A IN A IN A OUT Danfoss A/S © 2021.01 AQ267037727118en-000101 / 130R0300 | 35...
  • Page 36: Wiring Configuration: Rs485

    6.1.10 Wiring Configuration: Motor Thermistor C A U T I O N THERMISTOR INSULATION Risk of personal injury or equipment damage. To meet PELV insulation requirements, use only thermistors with reinforced or double insulation. 36 | Danfoss A/S © 2021.01 AQ267037727118en-000101 / 130R0300...
  • Page 37: Wiring For Regen

    100%* * = Default value +24 V +24 V D IN D IN D IN D IN D IN D IN D IN +10 V A IN A IN A OUT Danfoss A/S © 2021.01 AQ267037727118en-000101 / 130R0300 | 37...
  • Page 38: Wiring Configuration For A Relay Setup With Smart Logic Control

    If the feedback error goes below the limit again within 5 s, the drive continues and the warning disappears. Reset relay 1 by pressing [Reset] on the LCP. 38 | Danfoss A/S © 2021.01 AQ267037727118en-000101 / 130R0300...
  • Page 39: Wiring Configuration: Mechanical Brake Control

    Illustration 14: Mechanical Brake Control 6.1.14 Wiring Configuration for the Encoder The direction of the encoder, identified by looking into the shaft end, is determined by which order the pulses enter the drive. Danfoss A/S © 2021.01 AQ267037727118en-000101 / 130R0300 | 39...
  • Page 40 Counterclockwise (CCW) direction means channel B is 90 electrical degrees before A. Illustration 15: Determining Encoder Direction N O T I C E Maximum cable length is 5 m (16 ft.) 40 | Danfoss A/S © 2021.01 AQ267037727118en-000101 / 130R0300...
  • Page 41: Wiring Configuration For Torque And Stop Limit

    Terminal 29 output (Parameter 5-02 Terminal 29 Mode [1] Terminal 29 Mode Output and parameter 5-31 Terminal 29 Digital Output [27] Torque limit & stop). • Relay output [0] (Relay 1) (Parameter 5-40 Function Relay [32] Mechanical Brake Control). Danfoss A/S © 2021.01 AQ267037727118en-000101 / 130R0300 | 41...
  • Page 42 VLT® AutomationDrive FC 301/FC 302 Operating Guide Basic I/O Configuration Start 0.1 Amp External 24 V DC P 5-40 [0] [32] Mechanical brake connection Illustration 17: Wire Configuration for Torque and Stop Limit 42 | Danfoss A/S © 2021.01 AQ267037727118en-000101 / 130R0300...
  • Page 43: Maintenance, Diagnostics, And Troubleshooting

    Replace worn or damaged parts with Danfoss authorized parts. For service and support, contact the local Danfoss supplier. W A R N I N G...
  • Page 44: Warning And Alarm Displays

    The control card voltage is less than 10 V from terminal 50. Remove some of the load from terminal 50, as the 10 V supply is overloa- ded. Maximum 15 mA or minimum 590 Ω. A short circuit in a connected potentiometer or incorrect wiring of the potentiometer can cause this condition. 44 | Danfoss A/S © 2021.01 AQ267037727118en-000101 / 130R0300...
  • Page 45 If the DC-link voltage drops below the undervoltage limit, the drive checks for 24 V DC back-up supply. If no 24 V DC back-up supply is connected, the drive trips after a fixed time delay. The time delay varies with unit size. Danfoss A/S © 2021.01 AQ267037727118en-000101 / 130R0300 | 45...
  • Page 46 The torque has exceeded the value in parameter 4-16 Torque Limit Motor Mode or the value in parameter 4-17 Torque Limit Generator Mode. Parameter 14-25 Trip Delay at Torque Limit can change this warning from a warning-only condition to a warning followed by an alarm. 46 | Danfoss A/S © 2021.01 AQ267037727118en-000101 / 130R0300...
  • Page 47 7.4.15 ALARM 15, Hardware Mismatch Cause A fitted option is not operational with the present control card hardware or software. Troubleshooting Record the value of the following parameters and contact Danfoss. • Parameter 15-40 FC Type. • Parameter 15-41 Power Section.
  • Page 48 For drives with AC fans, the voltage to the fan is monitored. Troubleshooting • Check for proper fan operation. • Cycle power to the drive and check that the fan operates briefly at start-up. • Check the sensors on the control card. 48 | Danfoss A/S © 2021.01 AQ267037727118en-000101 / 130R0300...
  • Page 49 • The motor cables are too long. • Incorrect airflow clearance above and below the drive. • Blocked airflow around the drive. • Damaged heat sink fan. • Dirty heat sink. Danfoss A/S © 2021.01 AQ267037727118en-000101 / 130R0300 | 49...
  • Page 50 Let the unit cool to operating temperature. • Check potential DC-link fault to ground. 7.4.32 WARNING/ALARM 34, Fieldbus Communication Fault Cause The fieldbus on the communication option card is not working. 50 | Danfoss A/S © 2021.01 AQ267037727118en-000101 / 130R0300...
  • Page 51 Check that the option is properly installed. • Check for loose or missing wiring. It may be necessary to contact the Danfoss supplier or service department. Note the code number for further troubleshooting direc- tions. Table 28: Internal Fault Codes...
  • Page 52 Option in slot C0: Hardware incompatible with the control board hardware. 5126 Option in slot C1: Hardware incompatible with the control board hardware. 5376– 6231 Internal fault. Contact the Danfoss supplier or Danfoss service department. 7.4.37 ALARM 39, Heat Sink Sensor Cause No feedback from the heat sink temperature sensor.
  • Page 53 The warning is shown when the speed is outside of the specified range in parameter 4-11 Motor Speed Low Limit [RPM] and parame- ter 4-13 Motor Speed High Limit [RPM]. When the speed is below the specified limit in parameter 1-86 Trip Speed Low [RPM] (except when starting or stopping), the drive trips. Danfoss A/S © 2021.01 AQ267037727118en-000101 / 130R0300 | 53...
  • Page 54 7.4.47 ALARM 50, AMA Calibration Failed Cause A calibration error has occurred. Troubleshooting • Contact the Danfoss supplier or Danfoss service department. 7.4.48 ALARM 51, AMA Check Unom and Inom Cause The settings for motor voltage, motor current, and motor power are wrong. Troubleshooting •...
  • Page 55 Check the control card. 7.4.63 WARNING 66, Heat Sink Temperature Low Cause The drive is too cold to operate. This warning is based on the temperature sensor in the IGBT module. Danfoss A/S © 2021.01 AQ267037727118en-000101 / 130R0300 | 55...
  • Page 56 The control card and power card are incompatible. Troubleshooting • To check compatibility, contact the Danfoss supplier with the type code from the unit nameplate and the part numbers on the cards. 7.4.68 ALARM 71, PTC 1 Safe Stop Cause Because the motor is too warm, the VLT PTC Thermistor Card MCB 112 activated the Safe Torque Off (STO).
  • Page 57 The CSIV file has syntax errors. 7.4.78 ALARM 82, CSIV Parameter Error Cause CSIV failed to initialize a parameter. 7.4.79 ALARM 83, Illegal Option Combination Cause The mounted options are incompatible. Danfoss A/S © 2021.01 AQ267037727118en-000101 / 130R0300 | 57...
  • Page 58 7.4.89 ALARM 164, ATEX ETR Cur.Lim.Alarm Cause Running above the characteristic curve for more than 60 s within a period of 600 s activates the alarm, and the drive trips. 58 | Danfoss A/S © 2021.01 AQ267037727118en-000101 / 130R0300...
  • Page 59 A component in the drive system has been replaced. Troubleshooting • Reset the drive system to restore normal operation. 7.4.93 WARNING 251, New Typecode Cause The power card or other components have been replaced, and the typecode has changed. Danfoss A/S © 2021.01 AQ267037727118en-000101 / 130R0300 | 59...
  • Page 60: Specifications

    Applies for dimensioning of drive cooling. If the switching frequency is higher than the default setting, the power losses may increase. LCP and typical control card power consumptions are included. For power loss data according to EN 50598-2, refer to Danfoss MyDrive®...
  • Page 61 Applies for dimensioning of drive cooling. If the switching frequency is higher than the default setting, the power losses may increase. LCP and typical control card power consumptions are included. For power loss data according to EN 50598-2, refer to Danfoss MyDrive®...
  • Page 62: Mains Supply 380-500

    Applies for dimensioning of drive cooling. If the switching frequency is higher than the default setting, the power losses may increase. LCP and typical control card power consumptions are included. For power loss data according to EN 50598-2, refer to Danfoss MyDrive®...
  • Page 63 Applies for dimensioning of drive cooling. If the switching frequency is higher than the default setting, the power losses may increase. LCP and typical control card power consumptions are included. For power loss data according to EN 50598-2, refer to Danfoss MyDrive®...
  • Page 64 Applies for dimensioning of drive cooling. If the switching frequency is higher than the default setting, the power losses may increase. LCP and typical control card power consumptions are included. For power loss data according to EN 50598-2, refer to Danfoss MyDrive®...
  • Page 65: Mains Supply 525-600 V (Fc 302 Only)

    Applies for dimensioning of drive cooling. If the switching frequency is higher than the default setting, the power losses may increase. LCP and typical control card power consumptions are included. For power loss data according to EN 50598-2, refer to Danfoss MyDrive®...
  • Page 66 Applies for dimensioning of drive cooling. If the switching frequency is higher than the default setting, the power losses may increase. LCP and typical control card power consumptions are included. For power loss data according to EN 50598-2, refer to Danfoss MyDrive®...
  • Page 67: Mains Supply 525-690 V (Fc 302 Only)

    Applies for dimensioning of drive cooling. If the switching frequency is higher than the default setting, the power losses may increase. LCP and typical control card power consumptions are included. For power loss data according to EN 50598-2, refer to Danfoss MyDrive®...
  • Page 68 Applies for dimensioning of drive cooling. If the switching frequency is higher than the default setting, the power losses may increase. LCP and typical control card power consumptions are included. For power loss data according to EN 50598-2, refer to Danfoss MyDrive®...
  • Page 69 Applies for dimensioning of drive cooling. If the switching frequency is higher than the default setting, the power losses may increase. LCP and typical control card power consumptions are included. For power loss data according to EN 50598-2, refer to Danfoss MyDrive®...
  • Page 70: Power Cable Cross-Sections

    10% below the drive's lowest rated supply voltage. The unit is suitable for use on a circuit capable of delivering not more than 100000 RMS symmetrical Amperes, 240/500/600/690 V maximum. 70 | Danfoss A/S © 2021.01 AQ267037727118en-000101 / 130R0300...
  • Page 71: Motor Output And Motor Data

    For more information, see the Derating section in the Design Guide. Determined according to IEC 61800-9-2 (EN 50598-2) at: • Rated load. • 90% rated frequency. • Switching frequency factory setting. • Switching pattern factory setting. Danfoss A/S © 2021.01 AQ267037727118en-000101 / 130R0300 | 71...
  • Page 72: Cable Specifications

    This can be done by using a freewheel diode (or, alternatively, a 30 V or 50 V MOV for quicker response time) across the coil. Typical contactors can be bought with this diode. 72 | Danfoss A/S © 2021.01 AQ267037727118en-000101 / 130R0300...
  • Page 73: Analog Inputs

    Pulse inputs are 29 and 33. Encoder inputs: 32=A, 33=B. The pulse and encoder inputs (terminals 29, 32, 33) are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals. Danfoss A/S © 2021.01 AQ267037727118en-000101 / 130R0300 | 73...
  • Page 74: Digital Outputs

    The RS485 serial communication circuit is galvanically isolated from the supply voltage (PELV). 8.6.10 Control Card, USB Serial Communication USB standard 1.1 (full speed) USB plug USB type B plug Connection to the PC is carried out via a standard host/device USB cable. 74 | Danfoss A/S © 2021.01 AQ267037727118en-000101 / 130R0300...
  • Page 75: Relay Outputs

    Speed accuracy (closed loop), depending on resolution of feed- 0–6000 RPM: Error ±0.15 RPM back device Torque control accuracy (speed feedback) Maximum error ±5% of rated torque All control characteristics are based on a 4-pole asynchronous motor. Danfoss A/S © 2021.01 AQ267037727118en-000101 / 130R0300 | 75...
  • Page 76: Fuses And Circuit Breakers

    8.7.1 Fuse Recommendations Fuses ensure that possible damage to the drive is limited to damage inside the unit. Danfoss recommends fuses and/or circuit breakers on the supply side as protection. For further information, see Application Note Fuses and Circuit Breakers.
  • Page 77 30.0 (40.0) gG-80 30.0 (40.0) gG-80 gG-160 NZMB2-A200 37.0 (50.0) gG-100 45.0 (60.0) gG-160 55.0 (75.0) aR-200 aR-250 NZMB2-A250 75.0 (100.0) aR-250 37.0 (50.0) gG-100 gG-150 NZMB2-A200 45.0 (60.0) gG-160 gG-160 Danfoss A/S © 2021.01 AQ267037727118en-000101 / 130R0300 | 77...
  • Page 78 Table 45: 525–690 V, Enclosure Sizes A, B, and C Enclosure Power [kW (hp)] Recommended fuse Recommended maxi- Recommended circuit Maximum trip lev- size mum fuse breaker Moeller el [A] 1.1 (1.5) gG-6 gG-25 PKZM0-16 1.5 (2.0) gG-6 gG-25 78 | Danfoss A/S © 2021.01 AQ267037727118en-000101 / 130R0300...
  • Page 79: Ul Compliance

    UL COMPLIANCE To comply with NEC 2017, it is mandatory to use fuses or circuit breakers. Danfoss recommends using a selection of the fuses listed in the following tables. These fuses are suitable for use on a circuit capable of delivering 100000 A (symmetrical), 240 V, 480 V, 500 V, or 600 V depending on the drive voltage rating.
  • Page 80 – – FWH-100 37.0 (50.0) – 2028220-125 – – FWH-125 45.0 (60.0) – 2028220-160 – – FWH-150 55.0 (75.0) – 2028220-200 L50-S-225 A50-P-225 FWH-200 75.0 (100.0) – 2028220-250 L50-S-250 A50-P-250 FWH-250 80 | Danfoss A/S © 2021.01 AQ267037727118en-000101 / 130R0300...
  • Page 81 ABB MS165–54 480 V/277 Y 65 kA (T2) Type 12, 4X 380–500 V 11.0 (15), 15.0 Specific type 40..54 A ABB MS165–54 480 V/277 Y 65 kA (T5) (20), 18.0 (25) Danfoss A/S © 2021.01 AQ267037727118en-000101 / 130R0300 | 81...
  • Page 82: Connection Tightening Torques

    1.8 (15.9) sharing, motor cables. Relay. 0.5–0.6 (4.4–5.3) Ground. 2–3 (17.7–26.6) 18.5–22 (25–30) 11–22 (15– 30) 11–22 (15– 30) Mains, brake resistor, load 4.5 (39.8) sharing cables. Motor cables. 4.5 (39.8) 82 | Danfoss A/S © 2021.01 AQ267037727118en-000101 / 130R0300...
  • Page 83 11–22 (15-30) Mains, motor cables. 14 (124) (up to 95 (3 AWG)) 24 (212) (over 95 mm (3 AWG)) Load sharing, brake cables. 14 (124) Relay. 0.5–0.6 (4.4–5.3) Ground. 2–3 (17.7–26.6) Danfoss A/S © 2021.01 AQ267037727118en-000101 / 130R0300 | 83...
  • Page 84: Power Ratings, Weight, And Dimensions

    (ø0.43) (ø0.43) (ø0.47) ø5 (ø0.2) ø5.5 ø5.5 ø5.5 ø5.5 ø6.5 ø6.5 (ø0.26) (ø0.22) (ø0.22) (ø0.22) (ø0.22) (ø0.26) 5 (0.2) 9 (0.35) 9 (0.35) 6.5 (0.26) 6.5 (0.26) 6 (0.24) 9 (0.35) 84 | Danfoss A/S © 2021.01 AQ267037727118en-000101 / 130R0300...
  • Page 85 Screw holes [mm (in)] 12 (0.47) 12 (0.47) 8 (0.31) – ø19 (ø0.75) ø19 (ø0.75) 12 (0.47) – ø9 (ø0.35) ø9 (ø0.35) 6.8 (0.27) 8.5 (0.33) 9 (0.35) 9 (0.35) 7.9 (0.31) 15 (0.59) Danfoss A/S © 2021.01 AQ267037727118en-000101 / 130R0300 | 85...
  • Page 86 333 (13.1) 375 (14.8) Screw holes [mm (in)] 12.5 (0.49) 12.5 (0.49) – – – ø19 (ø0.75) ø19 (ø0.75) – – – ø9 (ø0.35) ø9 (ø0.35) 8.5 (0.33) 8.5 (0.33) – 86 | Danfoss A/S © 2021.01 AQ267037727118en-000101 / 130R0300...
  • Page 87 2.2 (19.5) 2.2 (19.5) 2 (17.7) 2 (17.7) – Illustration 21 Illustration Illustration 21: Top and Bottom Mounting Holes Illustration 22: Top and Bottom Mounting Holes, Enclosure Sizes B4, C3, and C4 Danfoss A/S © 2021.01 AQ267037727118en-000101 / 130R0300 | 87...
  • Page 88: Appendix

    Synchronous motor speed Nominal motor power PELV Protective extra low voltage Printed circuit board PM motor Permanent magnet motor Pulse width motor Revolutions per minute Regen Regenerative terminals Torque limit Nominal motor voltage 88 | Danfoss A/S © 2021.01 AQ267037727118en-000101 / 130R0300...
  • Page 89 Input power wiring..................21 Design guide....................71 Input terminal..................19, 22 Digital input....................72 Installation check list...................20 Digital output....................74 Installation environment................13 Dimensions, enclosure size A..............84 Intended use....................6, 6 Dimensions, enclosure size B..............85 Danfoss A/S © 2021.01 AQ267037727118en-000101/130R0300 | 89...
  • Page 90 Power ratings, enclosure size A...............84 Power ratings, enclosure sizes C and D..........86 Vibration......................13 Power wire connection................15 Voltage Pulse input...................... 73 Safety warning............9,22,48,50,50,50 Pulse start/stop wiring configuration........... 34 Voltage level....................72 Qualified personnel................... 6, 9 90 | Danfoss A/S © 2021.01 AQ267037727118en-000101/130R0300...
  • Page 91 Open loop....................27 Warnings Start/stop....................33 List of....................... 44 External alarm reset................35 Website.......................6 Thermistor....................37 Weight, enclosure size A................84 Regen.......................37 Weight, enclosure size B................85 Wiring schematic..................17 Weight, enclosure sizes C and D............. 86 Wire size......................15 Danfoss A/S © 2021.01 AQ267037727118en-000101/130R0300 | 91...
  • Page 92 Danfoss can accept no responsibility for possible errors in catalogs, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All trademarks in this material are property of the respective companies.

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