Danfoss VLT AutomationDrive FC 300 Design Manual
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Danfoss VLT AutomationDrive FC 300 Design Manual

Danfoss VLT AutomationDrive FC 300 Design Manual

0.25-75 kw
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Download this manual See also: Programming Manual, Design Manual
MAKING MODERN LIVING POSSIBLE
Design Guide, 0.25-75 kW
®
VLT
AutomationDrive FC 300
RSPSupply - 1-888-532-2706 - www.RSPSupply.com
http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx

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Summary of Contents for Danfoss VLT AutomationDrive FC 300

  • Page 1 MAKING MODERN LIVING POSSIBLE Design Guide, 0.25-75 kW ® AutomationDrive FC 300 RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 2 RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 3: Table Of Contents

    3.6.1 The Effect of Harmonics in a Power Distribution System 3.6.2 Harmonic Limitation Standards and Requirements 3.6.3 Harmonic Mitigation 3.6.4 Harmonic Calculation 3.7 Galvanic Isolation (PELV) ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 4 5.2.7 Ordering Numbers: Harmonic Filters 5.2.8 Ordering Numbers: Sine Wave Filters 5.2.9 Ordering Numbers: dU/dt Filters, 200-690 V AC 6 Mechanical Installation - Frame Sizes A, B and C ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 5 7.7 Safety 7.7.1 High Voltage Test 7.7.2 Earthing 7.7.3 Safety Earth Connection 7.7.4 Spark Free Installation 7.8 EMC-correct Installation 7.8.1 Electrical Installation - EMC Precautions ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 6 10.2 Network Connection 10.3 Bus Termination 10.4 RS-485 Installation and Set-up 10.4.1 EMC Precautions 10.5 Network Configuration 10.5.1 Frequency Converter Set-up 10.6 FC Protocol Message Framing Structure ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 7 10.10.10 Function Codes Supported by Modbus RTU 10.10.11 Modbus Exception Codes 10.11 How to Access Parameters 10.11.1 Parameter Handling 10.11.2 Storage of Data 10.11.3 IND 10.11.4 Text Blocks ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 8 ® Contents AutomationDrive FC 300 Design Guide, 0.25-75 kW 10.11.5 Conversion Factor 10.11.6 Parameter Values 10.12 Danfoss FC Control Profile Index ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 9: How To Read This Design Guide

    DeviceNet fieldbus. Local Control Panel Meter X = Revision number Millihenry Inductance YY = Language code Milliampere Millisecond Danfoss Drives technical literature is also available online Minute at www.danfoss.com/BusinessAreas/DrivesSolutions/ Motion Control Tool Documentations/Technical+Documentation. Nanofarad Newton Meters 1.1.1 Symbols...

  • Page 10: Definitions

    - see this group. Default 0 Hz. Stop command See Control commands. The rated motor frequency (nameplate data). The motor current. The rated motor current (nameplate data). ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 11 The digital inputs can be used for controlling various An external digital sensor used for feedback information of functions of the frequency converter. motor speed and direction. Encoders are used for high ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 12 In addition, a high power factor indicates that the different harmonic currents are low. Thermistor: All Danfoss frequency converters have built-in DC coils in A temperature-dependent resistor placed where the the DC link to have a high power factor and to reduce the temperature is to be monitored (frequency converter or THD on the main supply.

  • Page 13: Safety And Conformity

    The motor can be brought to a stop by means of digital commands, bus commands, references or a local stop, while the frequency converter is ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 14 CE label as a simple way of showing whether a product complies with the relevant EU directives. The CE label says nothing about the specifications or quality of ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 15 The frequency converter is sold for installation in with the installer. As an aid to the installer, Danfoss has a plant. It could be a production or a heating/ prepared EMC installation guidelines for the Power Drive ventilation plant designed and installed by system.
  • Page 16 Proper ventilation is still required for the the life of the frequency converter. internal components of the drive. Contact Danfoss for additional information. Degree of protection as per IEC 60529 The safe Stop function may only be installed and operated...

  • Page 17: Introduction

    * A1, A2 and A3 are bookstyle enclosures. All other sizes are compact enclosures. ® For larger frame sizes (D-F), see the VLT AutomationDrive High Power Design Guide 90-1400 kW. ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 18: Controls

    Open loop torque function works basically only in one speed direction. The torque is calculated on basic of current measurement internal in the frequency converter. ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 19: Fc 301 Vs. Fc 302 Control Principle

    U 96 L3 93 V 97 R inr Inrush 88(-) W 98 Load sharing - LC Filter - P 14-50 (5A) Illustration 3.2 FC 302 ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 20: Control Structure In Vvc Plus

    Select [3] Process in 1-00 Configuration Mode to use the process PID control for closed loop control of e.g. speed or pressure in the controlled application. The Process PID parameters are located in parameter group 7-2* Process Ctrl. Feedb and 7-3* Process PID Ctrl.. ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 21: Control Structure In Flux Sensorless (Fc 302 Only)

    Select [3] Process in 1-00 Configuration Mode to use the process PID control for closed loop control of i.e. speed or pressure in the controlled application. The Process PID parameters are found in parameter group 7-2* Process Ctrl. Feedb and 7-3* Process PID Ctrl. ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 22: Control Structure In Flux With Motor Feedback

    Select [3] Process in 1-00 Configuration Mode to use the process PID control for closed loop control of e.g. speed or a process variable in the controlled application. ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 23: Internal Current Control In Vvc Plus Mode

    All keys Remote Remote reference site will depend on which mode is active. (Hand Mode or Auto Mode). Table 3.2 Conditions for Local/Remote Reference Activation ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 24: Reference Handling

    The local reference is active when the frequency converter is operated with [Hand On] active. Adjust the reference by ▲ ▼ ] and [◄]/[►] navigation keys respectively. ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 25 200% Ref. in % Pulse ref. -200% Local bus ref. DigiPot No function Analog ref. Pulse ref. Local bus ref. DigiPot Illustration 3.9 Remote Reference ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 26: Reference Limits

    (after clamping) and the sum of all reference (after clamping) and the sum of all references is references is shown in Illustration 3.10. as shown in Illustration 3.12. ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 27: Scaling Of Preset References And Bus References

    References and feedback are scaled from analog and pulse inputs in the same way. The only difference is that a reference above or below the specified minimum and ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 28: Dead Band Around Zero

    Quadrant 3 Quadrant 4 The size of the Dead Band is defined by either P1 or P2 as Illustration 3.15 Dead Band shown inIllustration 3.15. ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 29 P1 = (1 V, 0 RPM) will result in a -1 V to +1 V dead band in this case provided that the end point P2 is placed in either Quadrant 1 or Quadrant 4. ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 30 -Max to +Max by the outside -Max to +Max limits clamps to the inputs low and Reference algorithm. high limits before addition to actual reference. And how ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 31 Motor PID Range: Motor Motor -200 RPM control +200 RPM Illustration 3.18 Positive Reference with Dead Band, Digital Input to Trigger Reverse. Clamping Rules ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 32: Pid Control

    The Speed Control PID will work under the default parameter setting, but tuning the parameters is highly recommended to optimize the motor control performance. The two Flux motor control principles are particularly dependant on proper tuning to yield their full potential. ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 33 The feedback sensor is an encoder L1 L2 (1024 pulses per revolution) connected to terminals 32 and W PE 96 97 24 Vdc Illustration 3.20 Example - Speed Control Connections ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 34 Feedback Source 7) Tune the Speed Control PID parameters Use the tuning guidelines when relevant or tune manually 7-0* See the guidelines below 8) Finished! ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 35: Tuning Pid Speed Control

    (prior to tuning the Process Control PID) to yield their full and the feedback filter time but other factors in the potential. application might limit the 30-83 Speed PID Proportional Gain to a lower value. ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 36 Feed Forward Factor can be used to achieve better dynamic performance of the Process PID Control. ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 37 Set ramp times to an appropriate value as 20 s 3-41 Ramp 1 20 s Ramp Up Time 20 s 3-42 Ramp 1 Ramp Down Time ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 38: Optimisation Of The Process Regulator

    15-50%. ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 39 Ziegler Nichols rule provides a good closed loop response for many systems. The process operator can do the final tuning of the control iteratively to yield satisfactory control. ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 40: General Aspects Of Emc

    In Table 3.11 the maximum motor cable lengths for compliance are stated. ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 41 H4 - Integrated EMC filter. Fulfil EN 55011 class A1 and EN/IEC 61800-3 Category 2 H5 – Marine versions. Fulfill same emissions levels as H2 versions ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 42: Immunity Requirements

    (home and than the requirements for the home and office office) with a supply voltage less environment. All Danfoss frequency converters comply than 1000 V, which are neither plug- with the requirements for the industrial environment and...

  • Page 43: Mains Supply Interference/Harmonics

    PCC1, on the medium voltage supply. The transformer has an Illustration 3.24 Intermediate Circuit Coils impedance Z and feeds a number of loads. The point of ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 44: Harmonic Limitation Standards And Requirements

    ® to other loads and increase losses in other loads transformer, the limit is 10% THVD. The VLT AutomationDrive is designed to withstand 10% THVD. ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 45: Harmonic Mitigation

    Custom relays. Mechanical brake. 3.6.4 Harmonic Calculation Determining the degree of voltage pollution on the grid and needed precaution is done with the Danfoss MCT31 ® calculation software. Download the free tool VLT Harmonic Calculation MCT 31 from www.danfoss.com. The...

  • Page 46: Brake Functions

    When a filter is used, turn off 14-50 RFI Filter when motor shaft, either as dynamic braking or static braking. charging the filter, to avoid that a high leakage current makes the RCD switch. ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 47: Mechanical Holding Brake

    Danfoss offers brake resistors with duty cycle of 5%, 10% braking time also called intermittent duty cycle. The and 40%. If a 10% duty cycle is applied, the brake resistors resistor intermittent duty cycle is an indication of the duty are able to absorb brake power for 10% of the cycle time.

  • Page 48: Brake Resistor Cabling

    Check that the brake resistor can cope with a voltage of 3.8.4 Brake Resistor Cabling 410 V, 820 V, 850 V, 975 V or 1130 V - unless Danfoss brake resistors are used. EMC (twisted cables/shielding) Danfoss recommends the brake resistance R , i.e.

  • Page 49: Mechanical Brake Control

    Par 2-23 Brake delay time Reaction time EMK brake Relay 01 Mechanical brake locked Mechanical brake free Time Illustration 3.33 Mechanical brake control in open loop ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 50: Hoist Mechanical Brake

    In order to react as quickly as possible on the load-step that follows upon brake release, the speed-PID control can be boosted by increasing the proportional gain. ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 51 II) Stop delay: When the time between successive starts is shorter than the setting in 2-24 Stop Delay, the frequency converter starts without applying the mechanical brake (e.g. reversing). NOTE For an example of advanced mechanical brake control for hoisting applications, see 8 Application Examples. ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 52: Smart Logic Controller

    1 to 20 events and actions. When the last event/action has been executed, the sequence starts over again from event [0]/action [0]. The illustration shows an example with three event/actions: ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 53: Extreme Running Conditions

    15% below the guidelines. ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 54: Safe Stop

    EN 60204-1 Limit [Hz]) limit the operating speed range to for instance Danfoss has named this functionality Safe Stop. Before between 30 and 50/60Hz. Max Speed Limit: (4-13 Motor integrating and using Safe Stop in an installation, a...
  • Page 55 SISTEMA Data magnet motors. See examples in 3.12.1 Terminal 37 Safe From Danfoss Functional safety data is available via a data Stop Function. library for use with the SISTEMA calculation tool from the IFA (Institute for Occupational Safety and Health of the...
  • Page 56 Safety monitoring relay must comply with a safety holding brake) are required in order to Category 3/PL “d” (ISO 13849-1) or SIL 2 (EN eliminate hazards 62061). ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 57 0 stop (uncontrolled stop) in accordance with IEC 60204-1. If the function is triggered during operation, the motor will run down in an uncontrolled manner. The ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 58 "Safe Stop has been activated. This means that the Safe Stop has been activated, or that normal operation has not been resumed yet after Safe Stop activation. ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 59: Installation Of External Safety Device In Combination With Mcb

    HIGH (24 V) only if both the signal from MCB 112 output selections are for when only MCB 112 uses the Safe Stop. If ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 60: Safe Stop Commissioning Test

    1.2 Send Reset signal (via Bus, Digital I/O, or [Reset] key). The test step is passed if the motor remains in the Safe Stop state, and the ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 61: Fc 300 Selection

    0.94 0.94 0.95 0.95 0.96 0.96 0.96 0.96 0.96 Efficiency 0.25-3.7 kW only available as 160% high overload. Table 4.1 Mains Supply 3x200-240 V AC ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 62 Estimated power loss at rated max. load [W] Weight, enclosure IP21, IP55, IP66 [kg] 0.964 0.959 0.964 Efficiency Table 4.2 Mains Supply 3x200-240 V AC ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 63 Although measurements are made with state of the art equipment, some measurement inaccuracy must be allowed for ( 5) The three values for the max. cable cross section are for single core, flexible wire and flexible wire with sleeve, respectively. ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 64 0.97 0.97 0.97 0.37-7.5 kW only available as 160% high overload. Table 4.4 Mains Supply 3x380-500 V AC (FC 302), 3x380-480 V AC (FC 301) ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 65 Weight, enclosure IP21, IP55, 66 [kg] Efficiency 0.98 0.98 0.98 0.98 Table 4.5 Mains Supply 3x380-500 V AC (FC 302), 3x380-480 V AC (FC 301) ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 66 Values are based on a typical motor efficiency (eff2/eff3 border line). Motors with lower efficiency will also add to the power loss in the frequency converter and opposite. If the switching frequency is increased compared to the default setting, the power losses may rise significantly. ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 67 13.5 13.5 13.5 13.5 14.2 14.2 Efficiency 0.97 0.97 0.97 0.97 0.97 0.97 0.97 0.97 Table 4.7 Mains Supply 3x525-600 V AC (FC 302 only) ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 68 Weight, enclosure IP21, [kg] Weight, enclosure IP20 [kg] 23.5 23.5 23.5 0.98 0.98 0.98 0.98 0.98 Efficiency Table 4.8 Mains Supply 3x525-600 V AC (FC 302 only) ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 69 1500 Weight, enclosure IP20 [kg] Weight, enclosure IP21, IP55 [kg] 0.98 0.98 0.98 0.98 Efficiency Table 4.9 Mains Supply 3x525-600 V AC (FC 302 only) ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 70 Estimated power loss at rated max. load [W] Weight, enclosure IP20 [kg] 0.96 0.96 0.96 0.96 0.96 0.96 0.96 Efficiency Table 4.10 A3 Frame, Mains Supply 3x525-690 V AC IP20/Protected Chassis ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 71 Weight, enclosure IP21, IP55 [kg] 0.98 0.98 0.98 0.98 Efficiency Table 4.11 B2 Frame, Mains Supply 3x525-690 V AC IP21/IP55 - NEMA 1/NEMA 12 (FC 302 only) ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 72 Weight, enclosure IP21, IP55 [kg] Efficiency 0.98 0.98 0.98 0.98 0.98 Table 4.12 C2 Frame, Mains Supply 3x525-690 V AC IP21/IP55 - NEMA 1/NEMA 12 (FC 302 only) ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 73 Although measurements are made with state of the art equipment, some measurement inaccuracy must be allowed for ( The three values for the max. cable cross section are for single core, flexible wire and flexible wire with sleeve, respectively. ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 74: General Specifications

    > 19 V DC Voltage level, logic '1' NPN < 14 V DC Maximum voltage on input 28 V DC Pulse frequency range 0-110 kHz ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 75 Max. frequency at terminal 29, 32, 33 5 kHz (open collector) Min. frequency at terminal 29, 32, 33 4 Hz Voltage level see section on Digital input ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 76 Common for terminals 68 and 69 The RS-485 serial communication circuit is functionally separated from other central circuits and galvanically isolated from the supply voltage (PELV). ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 77 Speed accuracy (closed loop), depending on resolution of feedback device max error ±5% of rated torque Torque control accuracy (speed feedback) All control characteristics are based on a 4-pole asynchronous motor ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 78: Measured Values For Du/Dt Testing

    Rise time du/dt Cable voltage Upeak Table 4.19 P22KT2 length [m] [μs] [kV] [kV/μs] 0.556 0.650 0.935 0.592 0.594 0.802 0.708 0.587 0.663 Table 4.16 P11KT2 ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 79 [kV/μs] 0.844 1.230 1.165 0.256 1.230 3.847 0.696 1.160 1.333 0.328 1.200 2.957 0.456 1.200 2.127 Table 4.25 P11KT4 0.960 1.150 1.052 Table 4.31 P45KT4 ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 80: Efficiency

    Values are measured 1 m from the unit. Example: Assume a 55 kW, 380-480 V AC converter with 25% load at 50% speed. The graph is showing 0.97 rated ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 81: Du/Dt Conditions

    A, using 60° AVM and maximum 10 m motor cable • Operating above 1000 m (low air pressure) • Low speed operation • Long motor cables ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 82: Derating For Ambient Temperature, Frame Size B

    B1 and B2, using SFAVM in High overload mode (160% over AMB, MAX torque) size B1 and B2, using 60° AVM in Normal overload mode (110% over torque) ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 83 Illustration 4.14 Derating of I for different T for frame AMB, MAX size B3 and B4, using SFAVM in Normal overload mode (110% over torque) ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 84 B2, SFAVM. Note: The graph is drawn with the current as absolute value and is valid for both high and normal overload. ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 85: Derating For Ambient Temperature, Frame Size C

    Illustration 4.23 Derating of I for different T for frame AMB, MAX size C3 and C4, using 60° AVM in High overload mode (160% over torque) ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 86 C; SFAVM, HO Illustration 4.29 Output current derating with switching frequency and ambient temperature for 600 V frequency converters, frame size C, 60 AVM, NO ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 87 Therefore, if the motor is to be run continuously at an RPM value lower than half of the rated value, the motor must ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 88: Automatic Derating

    PWM pattern to SFAVM. NOTE The automatic derating is different when 14-55 Output Filter is set to [2] Sine-Wave Filter Fixed. ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 89: How To Order

    Adaptation B delivered to your local sales office. Software release 24-27 Furthermore, it is possible to establish a project list with several products and send it to a Danfoss sales represen- Software language tative. A options 29-30 The Drive Configurator can be found on the global...
  • Page 90 X. No coated PCB B2: MCB 112 PTC Thermistor Card B4: MCB 114 VLT Sensor Input B6: MCB 150 Safe Option TTL B7: MCb 151 Safe Option HTL ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 91 BZ: MCB 108 Safety PLC Interface in E1 D options DX: No option D0: MCB 107 Ext. 24V DC back-up Table 5.4 Ordering Type Code, Options ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 92: Ordering Numbers: Options And Accessories

    The kit includes graphical LCP, fasteners, 3 m cable and gasket. 130B1113 Panel Mounting Kit, numerical The kit includes numerical LCP, fasteners, 3 m cable and gasket. 130B1114 ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 93 Ethernet master 175N2584 PC Software MCT 10 MCT 10 set-up software - 1 user 130B1000 MCT 10 MCT 10 set-up software - 5 users 130B1001 ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 94 MCT 10 set-up software - unlimited users 130B1006 Options can be ordered as factory built-in options, see ordering information. For information on fieldbus and application option combati- bility with older software versions, contact a Danfoss supplier. Table 5.5 Ordering Numbers for Options and Accessories ®...

  • Page 95: Ordering Numbers: Spare Parts

    Accessory bag, frame size C4, 55 kW 130B0982 Accessory bag C4 Accessory bag, frame size C4, 75 kW 130B0983 Table 5.7 Ordering Numbers for Accessory Bags ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 96: Ordering Numbers: Brake Resistors Fc

    175u3055 175u3056 13,3 10,6 11,7 3,200 175u3359 175u3061 175u3062 15,3 4,200 175u3065 175u3066 19,7 5,500 175u3070 175u3071 26,3 7,000 175u3231 35,7 Table 5.8 Horizontal Braking ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 97 16,9 18,7 10,000 175u3203 13,2 14,5 14,000 175u3206 31,7 10,6 11,7 17,000 175u3210 37,7 21,000 175u3213 47,1 26,000 175u3216 36,000 175u3219 Table 5.9 Vertical Braking ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 98: Ordering Numbers: Brake Resistors Fc 302

    0,200 175u3005 296,4 0,200 175u3007 214,8 0,300 175u3342 159,2 0,450 175u3343 175u3012 175u3013 99,0 114,5 0,570 175u3344 175u3136 175u3137 69,0 83,2 0,680 175u3345 175u3456 175u3455 ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 99 1,130 175u3304 175u3408 175u3407 22,5 29,7 1,400 175u3305 175u3410 175u3409 17,7 19,7 2,200 175u3306 175u3412 175u3411 10,4 12,6 14,3 13,0 3,200 175u3307 175u3414 175u3413 14,7 ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 100 10,8 14,2 13,5 21,000 175u3208 39,5 11,6 26,000 175u3211 48,7 30,000 175u3241 65,5 0,360 175u3108 175u3109 0,570 175u3110 175u3111 0,790 175u3112 175u3113 1,130 175u3118 175u3119 ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 101 Illustration 5.1 Horizontal reference brake profile Illustration 5.2 Vertical reference brake profile * Maximum 120 s repetition rates with equal average power or duty cycle. ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 102: Miscellaneous Flat Packs

    2 x 0990 P11K 34.9 38.0 80/240 2 x 0090 P15K 25.3 27.7 72/240 2 x 0091 Table 5.14 FC 301 Mains: 380-480 V (T4) ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 103 150%/160% for 1 minute. br,nom : resistor value and resistance of the brake resistor. Duty cycle: resulting duty cycle based on resistor power and frequency converter data. ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 104: Ordering Numbers: Harmonic Filters

    130B2488 P55K 130B3128 130B2866 130B3087 130B2489 P75K 130B3129 130B2867 130B3088 130B2498 P90K 130B3130 130B2868 130B3089 130B2499 Table 5.17 380-41 5V, 60 Hz * HO ratings ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 105 P75K 130B5024 130B5169 130B5325 130B5287 P75K 130B5170 130B5288 130B5025 130B5326 P90K P90K 130B5026 130B5172 130B5327 130B5289 Table 5.20 600 V, 60 Hz * HO ratings ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 106: Ordering Numbers: Sine Wave Filters

    37.5 18.5 46.2 45.5 130B2281 130B2307 59.4 46.5 130B2282 130B2308 18.5 74.8 130B2283 130B2309 130B3179 130B3181* 130B3182 130B3183* Table 5.21 Sine Wave Filter 3x380-500 V ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 107 14-57 Inductance Output Filter* Set according the individual filter. Listed at filter product label and in output filter manual. Table 5.23 Parameter Settings for Sine-wave Filter Operation * For Flux control principle. ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 108: Ordering Numbers: Du/Dt Filters, 200-690 V Ac

    Set according the individual filter. Listed at filter product label and in output filter manual. Table 5.25 Parameter Settings for dU/dt Filter Operation * For Flux control principle. ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 109: Mechanical Installation - Frame Sizes A, B And C

    . The service life of the frequency converter is reduced if derating for ambient temperature is not taken into account. ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 110 ® Mechanical Installation - F... AutomationDrive FC 300 Design Guide, 0.25-75 kW ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 111 ® Mechanical Installation - F... AutomationDrive FC 300 Design Guide, 0.25-75 kW ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 112: Mechanical Mounting

    For optimal cooling conditions allow a free air passage above and below the frequency converter. See Table 6.3. Illustration 6.3 Proper Mounting with Back Plate ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 113 Table 6.4 Tightening torque for covers (Nm) 6.1.3 Field Mounting For field mounting the IP 21/IP 4X top/TYPE 1 kits or IP 54/55 units are recommended. ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 114: Electrical Installation

    37-45 55-75 Mains, motor cables 14 (up to 95 mm 24 (over 95 mm Load Sharing, brake cables Relay 0.5-0.6 Earth Table 7.1 Tightening-up Torque ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 115: Removal Of Knockouts For Extra Cables

    2 x rated mains wires terminated separately according to EN 50178. The mains connection is fitted to the mains switch if this is included. Illustration 7.3 Tightening the Earth Cable ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 116 Illustration 7.7 Connecting to Mains and Earthing with Discon- nector When disconnector is used (frame size A4/A5) the PE must be mounted on the left side of the frequency converter. ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 117: Motor Connection

    Illustration 7.13 Mains Connection Frame size C4 (IP20). MOTOR. Fasten screened cable to decoupling plate with Usually the power cables for mains are unscreened cables. screws and washers from the accessory bag. ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 118 Illustration 7.14 Motor Connection for Frame Size A1, A2 and A3 Illustration 7.17 Motor Connection for Frame size B3. Illustration 7.15 Motor Connection for Frame size A4/A5 (IP55/66/NEMA Type 12) ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 119 Protected Earth Connection Illustration 7.19 Motor Connection Frame size C1 and C2 (IP21/ NEMA Type 1 and IP55/66/NEMA Type 12) Illustration 7.21 Star and Delta Connections ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 120 Dimensions 1) Mains 2) Motor 3) Brake/Load Sharing 4) Control Cable 5) Control Cable Table 7.6 Legend to Illustration 7.25 Illustration 7.23 A3 - IP21 ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 121 Table 7.8 Legend to Illustration 7.27 Cable 5) Control 22.5 Knock-out hole Cable 5) Control 22.5 Cable Table 7.10 Legend to Illustration 7.29 ± 0.2 mm Tolerance Knock-out hole ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 122 Cable 5) Control 22.5 Cable Illustration 7.34 B3 - IP21 Table 7.12 Legend to Illustration 7.31 ± 0.2 mm Tolerance Illustration 7.32 B2 - IP55 ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 123: Relay Connection

    Table 7.16 Legend to Illustration 7.35 ± 0.2 mm Tolerance Illustration 7.37 Terminals for relay connection Illustration 7.36 C2 - IP21 (Frame sizes A1, A2 and A3). ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 124: Fuses And Circuit Breakers

    NOTE The recommendations given do not cover Branch circuit protection for UL. Short-circuit protection Danfoss recommends using the fuses/Circuit Breakers mentioned below to protect service personnel and property in case of component break-down in the frequency converter. 7.2.2 Recommendations...

  • Page 125: Ce Compliance

    Fuses or Circuit Breakers are mandatory to comply with IEC • UL248-15 class T fuses 60364. Danfoss recommend using a selection of the following. The following max. fuse size and type have been tested: The fuses below are suitable for use on a circuit capable of...
  • Page 126 (30) gG-160 NZMB2-A200 gG-100 (37) gG-160 (45) 55-75 aR-200 (55) aR-250 NZMB2-A250 aR-250 (75) Table 7.20 380-500 V, Frame Sizes A, B and C ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 127 (37) gG-80 (45) gG-125 (45) gG-100 (55) gG-160 (55-75) gG-125 (75) gG-80 gG-100 gG-100 gG-125 Table 7.22 525-690 V, Frame Sizes A, B and C ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 128 UL Compliance Fuses or Circuit Breakers are mandatory to comply with NEC 2009. Danfoss recommends using a selection of the following The fuses below are suitable for use on a circuit capable of delivering 100,000 Arms (symmetrical), 240 V, or 480 V, or 500 V, or 600 V depending on the frequency converter voltage rating.
  • Page 129 KTS-R-100 JKS-100 JJS-100 KTS-R-125 JKS-125 JJS-125 KTS-R-150 JKS-150 JJS-150 KTS-R-200 JKS-200 JJS-200 KTS-R-250 JKS-250 JJS-250 Table 7.26 380-500 V, Frame Sizes A, B and C ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 130 A50-P-225 L50-S-225 FWH-250 HSJ-250 A50-P-250 L50-S-250 Table 7.28 380-500 V, Frame Sizes A, B and C 1) Ferraz-Shawmut A50QS fuses may substitute for A50P fuses. ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 131 170M fuses shown from Bussmann use the -/80 visual indicator. –TN/80 Type T, -/110 or TN/110 Type T indicator fuses of the same size and amperage may be substituted. ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 132 HST-125 150 A KTS-R-150 JKS-150 JJS-150 2028220-150 KLS-175 A6K-150-R HST-150 Table 7.32 *525-690 V, Frame Sizes B and C * UL compliance only 525-600 V ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 133: Disconnectors And Contactors

    C1 45-55 kW Kraus&Naimer KG105 T303 C2 75 kW Kraus&Naimer KG160 T303 C2 90 kW Kraus&Naimer KG250 T303 Table 7.33 Terminal Connections for Various Frame Sizes ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 134: Additional Motor Information

    • If motor sizes are widely different in winding resistance, starting problems may arise due to too low motor voltage at low speed. ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 135 NOTE Installations with cables connected in a common joint as shown in the first example in the picture is only recommended for short cable lengths. ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 136 Consider voltage drop across the motor cables. e) Be aware of the maximum motor cable length specified in Table 7.35. e) Use LC filter for long parallel cables. ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 137: Motor Bearing Currents

    = 1800V Grounded leg systems 600V < U ≤ 690 V Reinforced U = 2000V Use a dU/dt or sinus filter Table 7.36 Motor Insulation ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 138: Control Cables And Terminals

    Connections are made to the relevant options on the control card. For details see the relevant fieldbus instruction. The cable must be placed in the provided path ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 139: Control Terminals

    6 pole analog I/O. USB Connection. Control Terminals, FC 302 Drawing reference numbers: 10 pole plug digital I/O. 3 pole plug RS-485 Bus. 6 pole analog I/O. ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 140: Electrical Installation, Control Terminals

    18 = Start, 5-10 Terminal 18 Digital Input [9] 27 = Stop inverse, 5-12 Terminal 27 Digital Input [6] 37 = safe stop inverse Illustration 7.51 ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 141 ® Electrical Installation AutomationDrive FC 300 Design Guide, 0.25-75 kW Start Stop inverse Safe Stop Speed Start (18) Start (27) Illustration 7.54 Basic Wiring ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 142: Electrical Installation, Control Cables

    (terminal 20, 55, 39) of the frequency converter to avoid ground currents from both groups to affect other groups. For example, switching on the digital input may disturb the analog input signal. ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 143: Relay Output

    Additional relay outputs by using option module MCB 105. NOTE To comply with EMC emission specifications, screened/ armoured cables are recommended. If an unscreened/ unarmoured cable is used, see 3.5.1 EMC Test Results. ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 144: Additional Connections

    Only the frequency converter should control the source. It uses terminals 88 and 89. contactor. Contact Danfoss if further information is required. CAUTION 7.6.2 Load Sharing Note that voltages up to 1099 V DC, depending on the supply voltage, may occur on the terminals.

  • Page 145: Pc Software

    Connect a PC to the unit via USB com port. Open MCT 10 Set-up Software. Choose “Open”– stored files will be shown. Open the appropriate file. ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 146: Safety Earth Connection

    The screen should provide a minimum coverage of 80%. The screen material must be metal, not limited to but typically copper, ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 147 Mains-supply mains cable Motor, 3 phases and Reinforced protective earth Protective earth Illustration 7.62 EMC-correct Electrical Installation of a Frequency Converter in Cabinet ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 148: Use Of Emc-Correct Cables

    Twisted copper wire or armoured steel wire cable Single-layer braided copper wire with varying percentage screen coverage This is the typical Danfoss reference cable Double-layer braided copper wire Twin layer of braided copper wire with a 91 92 93 95...

  • Page 149: Rfi Switch

    7.10 Final Setup and Test To test the setup and ensure that the frequency converter is running, follow these steps. Illustration 7.68 Terminal 61 not Connected ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 150 1-22 Motor Voltage 1-23 Motor Frequency 1-24 Motor Current 1-25 Motor Nominal Speed Step 3. Select OGD motor data Set 1-11 Motor Model to 'Danfoss OGD LA10'. ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com...

  • Page 151: Application Examples

    A OUT Notes/comments: A IN A OUT -10 - +10V U - I Table 8.1 AMA with T27 Connected Table 8.3 Analog Speed Reference (Voltage) ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 152 A IN not needed. A IN A OUT Latched Start (18) Stop Inverse (27) Illustration 8.2 Latched Start/Stop Inverse Table 8.5 Start/Stop Command with Safe Stop ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 153 A IN D IN A IN +10 V A OUT A IN A IN A OUT Table 8.8 External Alarm Reset Table 8.10 Speed Up/Down ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 154 D IN mentioned parameters. D IN +10 V A IN A IN A OUT RS-485 Table 8.11 RS-485 Network Connection ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 155 But Relay 1 will still be triggered until [Reset] on the LCP. Table 8.13 Using SLC to Set a Relay ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 156: Closed Loop Drive System

    'standard' stop command and simultaneously activate the external electro-mechanical brake. The example given below illustrates the programming of frequency converter connections. ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 157 AutomationDrive FC 300 Design Guide, 0.25-75 kW Start I max 0.1 Amp External 24 VDC P 5-40 [0] [32] Mechanical Brake Connection Illustration 8.6 External Electro-mechanical Brake ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 158: Options And Accessories

    Options and Accessories AutomationDrive FC 300 Design Guide, 0.25-75 kW 9 Options and Accessories Danfoss offers a wide range of options and accessories. 9.1.1 Mounting of Option Modules in Slot A Slot A position is dedicated to Fieldbus options. For further information, see separate operating instructions.

  • Page 159: Mco 305 Programmable Motion Controller

    B, C, D, E and F (except B3) 130B7533 Table 9.1 Mounting Kit Ordering Numbers Do not mount the small fan for B4, C3 and C4. ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 160 ® Options and Accessories AutomationDrive FC 300 Design Guide, 0.25-75 kW Illustration 9.6 Bookstyle - A2, A3 and B3 ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 161 ® Options and Accessories AutomationDrive FC 300 Design Guide, 0.25-75 kW Illustration 9.7 Compact - A5, B (except B3) and C ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 162 X59 = Digital outputs B not X62 = MCO CAN Bus Z/Clock X60 = Debug connections (RS-485) Z not/Clock not DATA DATA not Table 9.2 Terminal Block X55 ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 163: General Purpose Input Output Module Mcb

    Digital Output/Input X30/ Digital Output Digital Output Illustration 9.10 MCB 101 Option Digital Output Digital Output Digital Output Digital Output Table 9.6 Terminal Block X59 ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 164: Galvanic Isolation In The Mcb

    Voltage level, logic '1' NPN (GND = 24 V) > 19 V DC Maximum voltage on input 28 V continous Pulse frequency range 0-110 kHz ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 165: Encoder Option Mcb

    LED for each channel which lights up when the channel is Incremental encoder: 5 V TTL type, RS422, max. frequency: 410kHz Incremental encoder: 1Vpp, sine-cosine Hiperface® Encoder: Absolute and Sine-Cosine (Stegmann/ SICK) ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 166 Table 9.9 * Supply for encoder: see data on encoder 5 V GND 24 V Illustration 9.12 Incremental Encoder NOTE Max. cable length 150 m. ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 167: Resolver Option Mcb

    Warning or Trip. When the Resolver option is ordered separately the kit includes: • Resolver option MCB 103 • Enlarged LCP fixture and enlarged terminal cover ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 168 Resolver data sheet 17-52 Input Frequency Resolver data sheet 17-53 Transformation Ratio Resolver data sheet 17-59 Resolver Interface [1] Enabled Table 9.11 Parameters to Adjust ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 169: Relay Option Mcb

    Do not mix live parts (high voltage) with control signals (PELV). • Fit the enlarged LCP fixture and enlarged terminal cover. • Replace the LCP. • Connect power to the frequency converter. ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 170: Back-Up Option Mcb

    Average input current for FC 302 0.9 A Max cable length 75 m Input capacitance load < 10 uF Power-up delay < 0.6 s The inputs are protected. ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 171: Mcb 112 Ptc Thermistor Card

    MCB 112 can now be used with motors in potentially explosive atmospheres. See the Operating Instructions for the MCB 112 for more information. ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 172 1 for maintenance cycle of 3 years PFD (for yearly functional test) 4.10 *10 λ + λ 8494 FIT λ 934 FIT Ordering number 130B1137 ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 173: Mcb 113 Extended Relay Card

    NOTE NAMUR NE37 recommendations. ® The MCB 113 is a standard C1 option for the Danfoss VLT It is OK to combine 24 V signals with high voltage signals AutomationDrive and is automatically detected after in the relays as long as there is one unused relay in- mounting.

  • Page 174: Brake Resistors

    The resistor is selected in respect to its ohmic value, its power dissipation rate and its physical size. Danfoss offers a wide variety of different resistors that are specially designed to our frequency converters. See 3.8.5 Control with Brake Function for dimensioning of brake resistors.
  • Page 175 ® Options and Accessories AutomationDrive FC 300 Design Guide, 0.25-75 kW Illustration 9.30 Not for US ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 176: Ip21/Ip 4X/ Type 1 Enclosure Kit

    Holes for cable glands: Size A2: 2x M25 and 3xM32 Size A3: 3xM25 and 3xM32 ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 177 Top cover Brim Base part Illustration 9.33 B3 Enclosure Base cover Screw(s) Fan cover Top clip Table 9.18 Legend to Illustration 9.33 and Illustration 9.33 ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 178: Mounting Bracket For Frame Size A5, B1, B2, C1 And C2

    21/55/66 130B1082 difficult to mount the frequency converter. 21/55/66 130B1083 21/55/66 130B1084 Table 9.19 Details ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 179: Sine-Wave Filters

    The frequency of the resonance noise thus corresponds to the switching frequency of the frequency converter. For the FC 300, Danfoss can supply a Sine-wave filter to dampen the acoustic motor noise. ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com...

  • Page 180: Safety Option Module Mcb 15X

    • processes the MCB 15x status function and requires a signal from a sensor unit. A safe drive • provides safe connection between MCB 15x and system from Danfoss consists of the following safety control system • • ® Frequency converter, VLT...
  • Page 181 -12 to +12 V DC Input voltage, logic '0' (diff) < -200 mV DC Input voltage, logic '1' (diff) > +200 mV DC approx. 120 Ω Input resistance ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 182 ≤ 2 ms Input to output response time ≤ 7 ms Emergency stop until beginning of SS1/SLS ≤ 3 ms (@activated output) Cross fault detection time ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 183: Installation And Set-Up

    69 is connected to the N signal (TX-,RX-). See Communication protocol must be set to 8-30 Protocol. drawings in 7.8.3 Earthing of Screened Control Cables. ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 184: Installation And Set-Up

    Parity bit The FC protocol, also referred to as FC bus or Standard Illustration 10.4 Content of a Character bus, is the Danfoss standard fieldbus. It defines an access technique according to the master-slave principle for communications via a serial bus.

  • Page 185: Telegram Structure

    Bit 0-4 = frequency converter address 1-31 2. Address format 1-126: Bit 7 = 1 (address format 1-126 active) Bit 0-6 = frequency converter address 1-126 ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 186: The Data Field

    AK, and Parameter number PNU: 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Illustration 10.9 PKE Field ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 187: Parameter Number (Pnu)

    To write a text via the PWE block, set the parameter command (AK) to ’F’ Hex. The index characters Table 10.6 high-byte must be “5”. ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 188: Supported Data Types

    High Limit [Hz] IND = 0000 Hex PWEHIGH = 0000 Hex PWELOW = 03E8 Hex - Data value 1000, corresponding to 100 Hz, see 10.6.12 Conversion. ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 189: Reading A Parameter Value

    E19E 0000 H 0000 H 03E8 high Danfoss assumes that the installed controller supports the Illustration 10.11 Write Data in EEPROM interfaces in this document, and strictly observe all requirements and limitations stipulated in the controller and frequency converter. NOTE 4-14 Motor Speed High Limit [Hz] is a single word, and the 10.8.2 What the User Should Already Know...

  • Page 190: Frequency Converter With Modbus Rtu

    Address Function Data check Table 10.10 T1-T2-T3- 8 bits 8 bits N x 8 16 bits T1-T2-T3- bits Table 10.12 Typical Modbus RTU Message Structure ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 191: Start/Stop Field

    Also refer to 10.10.10 Function Codes Supported by Modbus RTU and 10.10.11 Modbus Exception Codes ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 192 Output data: Frequency converter main actual value register (MAV). Table 10.16 Holding Registers * Used to specify the index number to be used when accessing an indexed parameter. ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 193: How To Control The Frequency Converter

    The Coil 65 decimal determines whether data written to the frequency converter are stored in EEPROM and RAM (coil 65=1) or only in RAM (coil 65= 0). ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

  • Page 194: Ind

    ® RS-485 Installation and Set... AutomationDrive FC 300 Design Guide, 0.25-75 kW 10.11.3 IND 10.12 Danfoss FC Control Profile The array index is set in Holding Register 9 and used when accessing array parameters. 10.12.1 Control Word According to FC...
  • Page 195 Bit 15 Reverse Bit 15 = ’0’: No reversing. Bit 15 = ’1’: Reversing. In the default setting, reversing is set to digital in 8-54 Reversing ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 196 Bit 02 = ’0’: The frequency converter releases the motor. Bit 02 = ’1’: The frequency converter starts the motor with a start command. ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 197 Par.3-03 Max reference Max reference 100% (0hex) (4000hex) Par.3-00 set to Forward (0) min-max Par.3-02 Par.3-03 Max reference Min reference Illustration 10.18 Reference and MAV ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 198 Activation of the pre-programmed speed in 8-90 Bus Jog 1 Refer to . Speed. JOG 1 is only possible if bit 04="0" and bit 00-03="1". ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 199 When bit 02="1", bit 00, 01 or 02 of the Control word is Note: In the factory setting reversing is set to digital in "1"; the frequency converter has not tripped. 8-54 Reversing Select. ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 200 0 Hz. Bit 12, Drive OK/Stopped, autostart When bit 12="0", there is no temporary overloading of the inverter. ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 201 WordFC Profile................192 Output....................8 WordPROFIdrive Profile (CTW)..........196 Reference.................... 24 Cooling Front Cover Tightening Torque............ 109 Cooling....................85 Conditions..................110 Function CodesModbus RTU............191 Fuses....................... 122 ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 202 Reference..................149 Modbus Limits....................24 Exception Codes................191 RTU...................... 188 Relay Connection..................121 Moment Of Inertia................51 Outputs....................75 Residual Current Device..............147 RFI Switch....................147 ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 203 Switching On The Output..............51 Symbols...................... 7 Synchronous Motor Speed..............8 Telegram Length (LGE)..............183 Terminal X30/11, 12..................163 X30/1-4....................162 X30/6, 7..................... 163 X30/8....................163 ® MG33BE02 - VLT is a registered Danfoss trademark RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...
  • Page 204 130R0301 MG33BE02 Rev. 2013-01-03 *MG33BE02* RSPSupply - 1-888-532-2706 - www.RSPSupply.com http://www.RSPSupply.com/p-21462-Danfoss-131B8966-VLT-Automation-VT-Drive-VFD-FC301-230V-5-HP.aspx...

This manual is also suitable for:

Vlt automationdrive fc 300 seriesVlt automationdrive fc 301Vlt automationdrive fc 302

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