Page 1 HV600 AC Drive AC Drive Bypass for HVAC Fan and Pump Applications Narrow Bypass Installation & Startup Catalog Code: H6BPxxxx 208 V: 0.5 to 25 HP 480 V: 0.75 to 60 HP...
Page 2 This Page Intentionally Blank YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 3: Table Of Contents
Factory Recommended Branch Circuit Protection ......42 YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 4 Types of Faults, Minor Faults, Alarms, and Errors ......92 Faults, Minor Faults, Alarms, and Error Codes Listed Alphabetically ... . . 93 YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 5 Fieldbus Network Support ..........269 YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 6 Revision History ........... . 309 YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 7: Preface And General Precautions
Failure to obey these precautions can cause serious injury or death, or damage to the product or related devices and systems. Yaskawa must not be held responsible for any injury or equipment damage as a result of the failure to observe these precautions and instructions.
Page 8: Definitions
Product Description The HV600 bypass provides a way to bypass the drive and allow the motor to operate directly from the AC line at full speed. It incorporates an AC drive and a two or three-contactor bypass arrangement in a single UL listed enclosure.
Page 9 Definitions • PROFINET is a registered trademark of PROFIBUS International. • Other company names and product names in this document are trademarks or registered trademarks of the respective companies. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 10: Using The Product Safely
• Yaskawa can change the products, specifications, and content of the instructions without notice to make the product and/or the instructions better. • If you damage or lose these instructions, contact a Yaskawa representative or the nearest Yaskawa sales office on the rear cover of the manual, and tell them the document number to order new copies.
Page 11 Modifications to bypass and drive body and circuitry can cause serious injury or death, will cause damage to the bypass and drive, and will void the warranty. Yaskawa is not responsible for modifications of the product made by the user.
Page 12: Warning Labels
Use the drive as specified by this information. Figure i.1 Drive Warning Label Content and Location The bypass warning labels are in the locations shown in Figure i.2. Use the bypass as specified by this information. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 13: Cybersecurity
Yaskawa and its affiliates are not responsible for damages and/or losses related to such security breaches, any unauthorized access, interference, intrusion, leakage and/or theft of data or information.
Page 14 Using the Product Safely YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 15: Receiving
This chapter gives information about the different drive models and features, and how to examine the drive when you receive it. Section Safety ......................16 Catalog Code and Nameplate Check..............17 YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 16: Section Safety
Do not ignore the safety messages in this manual. If you ignore the safety messages in this manual, it will cause serious injury or death. The manufacturer is not responsible for injuries or damage to equipment. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 17: Catalog Code And Nameplate Check
• Examine the model number on the bypass nameplate to make sure that you received the correct model. • If you received a product different than what you ordered or your product has a defect, contact Yaskawa or your nearest sales representative.
Page 18: Drive Nameplate
Figure 1.3 Narrow Bypass Catalog Code Table 1.1 Narrow Bypass Catalog Code Details Description Product series Bypass type • P: Narrow Input power supply voltage • D: Three-Phase 208 V • B: Three-Phase 480 V YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 19 DS.H6BP.01 B027 27.2 27.0 4027 B034 34.2 34.0 4034 DS.H6BP.01 B040 40.2 40.0 4040 DS.H6BP.01 B052 52.2 52.0 4052 DS.H6BP.01 B065 65.2 65.0 4065 DS.H6BP.01 B077 77.2 77.0 4077 DS.H6BP.01 YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 20 1.2 Catalog Code and Nameplate Check YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 21: Mechanical Installation
Installation Environment ..................24 Narrow Bypass Installation Position and Clearances ........25 Bypass Components ....................26 Narrow Bypass Component Names ..............27 Moving the Bypass ....................29 Removing/Reattaching Covers................31 YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 22: Section Safety
Modifications to bypass and drive body and circuitry can cause serious injury or death, will cause damage to the bypass and drive, and will void the warranty. Yaskawa is not responsible for modifications of the product made by the user.
Page 23 Motor or system resonant vibration can occur in fixed speed machines that are converted to variable speed. Too much vibration can cause damage to equipment. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 24: Installation Environment
Do not put peripheral devices, transformers, or other electronics near the bypass. Shield the bypass from electrical interference if components must be near the bypass. The bypass or the devices around the bypass may malfunction due to electrical interference. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 25: Narrow Bypass Installation Position And Clearances
D - Airflow direction Figure 2.2 Single Bypass Installation This is the distance from a component or mounting bracket that has the maximum height. The highest component is different for different models. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 26: Bypass Components
These drive terminals are not available for field connections. All field control connections are landed at terminal blocks TB1 through TB5 on control logic PCB A2 and drive PCB A1. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 27: Narrow Bypass Component Names
E - Bypass front cover L - Blank keypad F - Bypass enclosure M - Drive mounting screw G - Keypad mounting screw Figure 2.3 Exploded View of Components (Example Narrow Model D024) YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 28 P - Terminal TB1 (Digital Outputs) H - Bypass contactor K3 Q - Digital operator port CN2 I - USB port CN1 R - Option card connector CN5 Figure 2.4 Front View of Narrow Components YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 29: Moving The Bypass
NOTICE: When you attach a horizontal lifting cable or chain to the bypass, use a jig or pad between the wire and the bypass. The wire can scratch the drive and cause damage to the bypass. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 30 2.6 Moving the Bypass A - Hanging bracket (4) Figure 2.6 Horizontal Suspension Connect wires to the four hanging brackets. Use a crane to lift the bypass. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 31: Removing/Reattaching Covers
If you do work on the bypass when it is energized, it will cause serious injury or death from electrical shock. Figure 2.7 Disconnect Power YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 32: Removing/Reattaching The Drive Cover Using Procedure A
50 Vdc. When all indicators are OFF, remove the covers before measuring for dangerous voltages to make sure that the bypass is safe. If you do work on the bypass when it is energized, it will cause serious injury or death from electrical shock. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 33 • Make sure that the tabs on the sides of the front cover correctly click into the hook. • Tighten the screws to a tightening torque of 0.98 N∙m to 1.33 N∙m (8.67 in∙lb to 11.77 in∙lb). Figure 2.12 Reattach the Front Cover YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 34 2.7 Removing/Reattaching Covers YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 35: Electrical Installation
Connect the Bypass to a PC .................. 63 External Interlock ..................... 64 3.10 Drive Wiring Protection ..................66 3.11 Improve the Power Factor ..................67 3.12 Prevent Switching Surge..................68 3.13 Motor Application Precautions ................69 YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 36: Section Safety
Modifications to bypass and drive body and circuitry can cause serious injury or death, will cause damage to the bypass and drive, and will void the warranty. Yaskawa is not responsible for modifications of the product made by the user.
Page 37 • Do not use unshielded wire for control wiring. Use shielded, twisted-pair wires and ground the shield to the ground terminal of the bypass. Unshielded wire can cause electrical interference and unsatisfactory system performance. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 38: Wiring Diagram
Motor winding and insulation failure can occur. Note: Do not connect the AC control circuit ground to the drive enclosure. Incorrect ground wiring can cause the control circuit to operate incorrectly. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 39 3.2 Wiring Diagram Figure 3.1 Standard Narrow Bypass Connection Diagram YASKAWA TOEPYAIH6B01A HV600 Drive Narrow Bypass Installation & Startup...
Page 40 Page Intentionally Blank...
Page 41: Main Circuit Wiring
F - A2 bypass control board C - Motor connections G - 120 V control transformer D - Input power terminals H - Bypass contactor K3 Figure 3.2 Narrow Bypass Circuit Components Example YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 42: Factory Recommended Branch Circuit Protection
L fuses as specified on the bypass nameplate. Failure to obey can cause fire and damage to the bypass and drive or injury to personnel. Yaskawa recommends installing branch circuit protection according to maintain compliance with UL508C. Semiconductor protective type fuses are preferred. Alternate branch circuit protection devices are also listed in this manual.
Page 43: Main Circuit Terminal And Motor Wiring
• To connect more than one bypass to the same grounding circuit, use the instructions in the manual. Incorrect equipment grounding can cause incorrect operation of equipment. When you install more than one bypass, refer to Figure 3.3. Do not loop the grounding wire. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 44: Protection Of Main Circuit Terminals
When you wire the main circuit terminals, do not let cable ends go near terminals or the drive. If you use crimped terminals, make sure that you also use insulation caps. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 45: Main Circuit Terminal Wiring Procedure
Narrow Bypass Main Circuit Terminal Block Wiring Procedure Correctly ground the bypass terminal board. Route the main circuit wiring. Figure 3.5 shows suggested wire entry and bending areas for the enclosure. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 46 A - Optional drive control wiring C - Main input circuit B - Motor output circuit Figure 3.5 Narrow Bypass Wire Routing Example (Models H6BPD002 to D074 and B001 to B077) YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 47: Bypass Pcb Control Circuit
8. DO-9 C 7. DO-9 NC 6. DO-8 NO 5. DO-8 C 4. DO-8 NC 3. DO-7 NO 2. DO-7 C 1. DO-7 NC Figure 3.6 Bypass Control Circuit Terminal Arrangement YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 48 NOTICE: Damage to Equipment. Do not energize and de-energize the bypass more frequently than one time each 30 minutes. If you frequently energize and de-energize the bypass, it can cause failure. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 49 DO-7 to DO-10 for customer use, 2 Amp DO-9 (AUTO Mode) TB1-10/11/ Digital Output 10 (System Fault) DO-10 Table 3.8 Control Circuit Ground Terminals (TB6) Type Terminal Name (Default) Function (Signal Level) TB6-1/2 Ground Chassis Ground GROUND YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 50 The bypass PCB has switches to adapt the bypass I/Os to the external control signals as shown in Figure 3.8. Set the switches to select the functions for each terminal. Figure 3.8 Locations of Switches YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 51: Wiring The Bypass Control Circuit Terminal
Incorrect connections can also cause death or serious injury from fire. NOTICE: Do not tin stranded wire with solder. Soldered wire connections can become loose over time and cause unsatisfactory system performance. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 52 A - Connect the shield to TB2-11 or TB2-12. C - Insulate with electrical tape or shrink tubing. B - Sheath Figure 3.10 Prepare the Ends of Shielded Wire Install the front cover to its initial position. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 53: Drive Pcb Control Circuit
Figure 3.11 Drive Control Circuit Terminal Arrangement The tightening torque for the drive terminal screws is shown on the reverse side or the lower front side of the drive front cover. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 54 0.12 - 0.75 1.0 - 1.2 0.75 (26 - 18) 0.75 0.25 - 1.5 (8.85 - 10.62) (18) Solid wire: (18) (24 - 16) 0.2 - 1.5 (26 - 16) YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 55 NOTICE: Damage to Equipment. Do not energize and de-energize the bypass more frequently than one time each 30 minutes. If you frequently energize and de-energize the bypass, it can cause failure. Refer to Table 3.13 for a list of input terminals and functions on the drive. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 56 Analog input common • 0 V Connecting shielded cable Frame Earth ◆ Control Circuit Terminal Block Output Functions Refer to Table 3.14 Table 3.15 for a list of output terminals and functions. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 57 MFDO • Do not set functions that frequently switch ON/OFF to MFDO (M1 to M6) because this will decrease the performance life of the relay contacts. Yaskawa estimates switching life at (Speed Agree 1) 200,000 times (assumes 1 A, resistive load).
Page 58: Wiring The Drive Control Circuit Terminal
• Connect the shield of shielded cable to the applicable ground terminal. If the grounding is not correct, electrical interference can cause the drive or devices around the drive to malfunction. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 59 A - Connect the shield to terminal FE of the drive. C - Insulate with electrical tape or shrink tubing. B - Sheath Figure 3.17 Prepare the Ends of Shielded Wire Install the front cover to its initial position. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 60: Control I/O Connections
Set Input Signals for MFAI Terminals A1 and A2 Use terminals A1 and A2 to input a voltage or a current signal. Set the signal type as shown in Table 3.17. Figure 3.18 Location of Jumper Switch S1 YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 61: Set Output Signals For Mfao Terminals Fm, Am
0: 0 V to 10 V (Default) H4-08 Current output 2: 4 mA to 20 mA ◆ Switch ON Termination Resistor for RS-485 Communications This switch should always be in the ON position. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 62 3.7 Control I/O Connections Figure 3.20 Location of DIP Switch S2 YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 63: Connect The Bypass To A Pc
USB cable to the port on the bypass control board. After you connect the drive to the PC, you can use Yaskawa DriveWizard HVAC software to monitor drive performance and manage parameter settings. Visit the Yaskawa website to download the DriveWizard HVAC software: https://www.yaskawa.com/products/drives/hvac-drives/software-tools/drivewizard-hvac...
Page 64: External Interlock
◆ Remote Transfer to Bypass Terminal TB2-4 is a programmable input with a default setting of “Remote Transfer to Bypass” operation. Use Z2-04 to change the function of this terminal. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 65 The function of these terminals can be set using Z2-06 and Z2-07. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 66: Drive Wiring Protection
To prevent damage and injury to personnel and drives, use a high-frequency GFCI that is rated for AC and DC power supplies. Note: Yaskawa recommends these GFCIs, which are designed to operate with high frequencies: • Mitsubishi Electric Corporation, NV series • Schneider Electric, NS series You can use a molded-case circuit breaker (MCCB) as a replacement for a GFCI that is upstream in the power supply system.
Page 67: Improve The Power Factor
D - Bypass Figure 3.23 AC Reactor Connection Example Note: When you connect an AC reactor to the output side (secondary side), set C6-02 = 1 [Carrier Frequency Selection = 2.0 kHz]. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 68: Prevent Switching Surge
• Magnetic valves • Solenoids • Magnetic brakes. Always use a surge protective device or diode with inductive loads. Note: Do not connect a surge protective device to the drive output side. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 69: Motor Application Precautions
In these conditions, decrease the load torque of the motor in the low-speed range. Figure 3.24 shows the permitted load characteristics for a Yaskawa standard motor. When 100% continuous torque is necessary at low speeds, use a motor designed to operate with a drive. A - 25% ED (or 15 min)
Page 70: Precautions For Specialized Motors
If you operate at frequencies higher than the rated frequency, it can cause problems with the power transmission mechanism. These problems include audible noise, decreased service life, and decreased durability. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 71: Startup Procedure And Test Run
Section Safety ......................72 Keypad: Names and Functions................73 Start-up, Test Operation, and Rotation Check ..........79 Auto-Tuning ....................... 85 Fine Tuning during Test Runs (Adjust the Control Function)....... 87 YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 72: Section Safety
Deactivate the Run command before you switch from Programming Mode to Drive Mode. If you switch from Programming Mode to Drive Mode and there is an active Run command, the motor will rotate and the equipment can suddenly start. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 73: Keypad: Names And Functions
Run command is active at an external Run command source. Set o2-02 = 0 [STOP Key Function Selection = Disabled] to disable priority. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 74: Lcd Display
Forward/Reverse run indication • REV: Shown when set to Reverse run. The screen will show Rdy when the drive is ready for operation or when the drive is running. Ready YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 75: Auto Led And Hand Led Indications
• When the Frequency Reference is 0 or during deceleration • During PI Sleep Double blink AUTO Mode When an MFDI sends a Fast Stop signal to stop the drive Figure 4.3 AUTO LED and HAND LED Timing Status YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 76 4.2 Keypad: Names and Functions Figure 4.4 LEDs and Drive Operation in AUTO and HAND Modes YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 77: Keypad Mode And Menu Displays
4.2 Keypad: Names and Functions ◆ Keypad Mode and Menu Displays Figure 4.5 Keypad Functions and Display Levels YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 78 Saves parameters to the keypad as backup. Shows modified parameters and fault history. Programming Mode Modified Parameters/Fault Log Auto-Tunes the drive. Auto-Tuning Changes initial settings. Initial Setup Sets data logs and backlight. Diagnostic Tools YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 79: Start-Up, Test Operation, And Rotation Check
If you will be installing the bypass according to applicable local codes and the requirements shown on the bypass nameplate, you must install appropriate branch circuit protection. Yaskawa recommends semiconductor fusing to ensure 100 kAIC SCCR panel rating. This fusing is specified on the bypass nameplate.
Page 80: Bypass Start-Up Procedure
• Accel/Decel Times • Safety Interlocks • Speed Search Select [Yes] to run the Setup Wizard. After you complete the Setup Wizard, the bypass will not show the Setup Wizard prompt again. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 81: Test Run And Rotation Check
Test Run (No Load) When possible, Yaskawa recommends that you do a test run in Drive Mode and Bypass Mode to check rotation in both modes before you mechanically connect the motor to the rest of the machine. This is critically important if running the machine at full speed and/or running the machine in the wrong direction could cause damage or injury.
Page 82 De-energize the system at the power source. Observe correct lockout/tagout safety procedures and wait for the CHARGE light to completely go out on the HV600. Remove lower cover (or open cabinet door) to access motor wiring.
Page 83 . The test is complete. ■ Test Run and Rotation Check - Bypass Mode (HAND) Before you do this procedure, Yaskawa strongly recommends that you do the items in Start-up, Test Operation, and Rotation Check on page 79 Test Run and Rotation Check - Drive...
Page 84 Note: • DO NOT change the motor (output) wiring. • DO NOT change the wiring connected directly to the HV600 drive unit. Replace lower cover (or close cabinet door). Repeat Steps 1 to 5 of this procedure to confirm correct rotation in Bypass Mode.
Page 85: Auto-Tuning
• You must input data from the motor nameplate or motor test report to do Auto-Tuning. Make sure that this data is available before Auto-Tuning. • For best performance, make sure that the input supply voltage is equal to or more than the motor rated voltage. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 86 WARNING! Electrical Shock Hazard. During Auto-Tuning, the motor will receive high voltage when the motor is stopped. Do not touch the motor until Auto-Tuning is complete. If you touch a motor that is energized, it can cause serious injury or death. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 87: Fine Tuning During Test Runs (Adjust The Control Function)
This section gives information about the adjustment procedures to stop hunting or oscillation errors caused by control function during a test run. Adjust the applicable parameters as specified by your status. Note: This section only lists frequently adjusted parameters. If you must adjust parameters that have a higher degree of precision, contact Yaskawa. ◆ V/f Control Table 4.8 Parameters for Fine Tuning the Drive (V/f)
Page 88 4.5 Fine Tuning during Test Runs (Adjust the Control Function) YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 89: Troubleshooting
Value for Use with BACnet/Modbus ..............100 Faults .........................106 Minor Faults/Alarms ....................130 Parameter Setting Errors..................143 Auto-Tuning Errors ....................147 Backup Function Operating Mode Display and Errors.........150 5.10 Bypass Status Messages ..................151 5.11 Diagnosing and Resetting Faults...............152 YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 90: Section Safety
Modifications to bypass and drive body and circuitry can cause serious injury or death, will cause damage to the bypass and drive, and will void the warranty. Yaskawa is not responsible for modifications of the product made by the user.
Page 91 Do not use unshielded wire for control wiring. Use shielded, twisted-pair wires and ground the shield to the ground terminal of the bypass. Unshielded wire can cause electrical interference and unsatisfactory system performance. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 92: Types Of Faults, Minor Faults, Alarms, And Errors
Type Response Drive faults thrown by the HV600 drive will stop the bypass from running the drive, but will not stop it from running in Bypass Mode. If Z1-05 = 1 [Auto Transfer To Bypass = Enabled], a drive fault will cause the unit to start running in Bypass Mode.
Page 93: Faults, Minor Faults, Alarms, And Error Codes Listed Alphabetically
The display codes are in alphabetical order. Search the table for the code shown on the keypad, and identify its causes and possible solutions. Drive Faults thrown by the HV600 drive will stop the bypass from running the drive but will not stop it from running in Bypass Mode.
Page 94 Backup Function Runtime Error DIFF (0093) Differential Feedback Exceeded Flashing Alarm DIFF (0421) Differential Feedback Exceeded Illuminated Drive Fault dnE (002A) Drive Disabled Flashing Alarm dv7 (005B) Polarity Judge Timeout Illuminated Drive Fault YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 95 Drive Cooling Fan Fault Illuminated Drive Fault FB02 (043A) Wait For Interlock Timeout Illuminated System Fault FB03 (043B) External Fault Bypass (EFB) Illuminated System Fault FB05 (043D) Motor Overload Illuminated System Fault YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 96 Alarm LOP (009B) Loss of Prime Flashing Alarm LOP (0427) Loss of Prime Illuminated Drive Fault LOW_SUCT (00CE) Low Suction Detected Flashing Alarm LSP (00A8) Low Suction Pressure Flashing Alarm YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 97 (0009) Heatsink Overheat Illuminated Drive Fault oH1 (000A) Heatsink Overheat Illuminated Drive Fault oH2 (0004) External Overheat (H1-XX=B) Flashing Alarm oH3 (001D) Motor Overheat (PTC Input) Illuminated Drive Fault YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 98 SE (0020) Modbus Test Mode Error Flashing Alarm SEr (003B) Speed Search Retries Exceeded Illuminated Drive Fault SMK_ALRM (00CC) Smoke Alarm Active Flashing Alarm STo (003C) Safe Torque OFF Alarm YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 99 Voltage Class, Capacity Mismatch Backup Function Runtime Error VBRATION (00CF) Vibration Detected Flashing Alarm vFyE Parameters do not Match Backup Function Runtime Error VLTS (042B) Thermostat Fault Illuminated Drive Fault YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 100: Faults, Minor Faults, Alarms, And Error Codes Listed By Decimal Value For Use With Bacnet/Modbus
The display codes are in decimal order. Search the tables for the decimal code, and identify its causes and possible solutions. Drive Faults thrown by the HV600 drive will stop the bypass from running the drive but will not stop it from running in Bypass Mode.
Page 101 CPF31 (00A0) ASIC Code Error Illuminated Drive Fault CPF32 (00A1) ASIC Startup Error Illuminated Drive Fault CPF33 (00A2) Watch-dog Eror Illuminated Drive Fault CPF34 (00A3) Power/Clock Eror Illuminated Drive Fault YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 102 Drive Fault 1058 FDBKL (0422) WIRE Break Illuminated Drive Fault 1059 HFB (0423) High Feedback Sensed Illuminated Drive Fault 1060 HIAUX (0424) High PI Aux Feedback Level Illuminated Drive Fault YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 103 Flashing Alarm dEv (0011) Speed Deviation Flashing Alarm CE (0014) Modbus Communication Error Flashing Alarm bUS (0015) Option Communication Error Flashing Alarm EF0 (001A) Option Card External Fault Flashing Alarm YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 104 Setpoint Not Met Flashing Alarm OD (009D) Output Disconnect Flashing Alarm FR<MS (009E) Freq Ref < Minimum Speed (Y1-06) Flashing Alarm FR<TH (009F) Freq. Reference < Thrust (Y4-12) Flashing Alarm YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 105 Freeze Stat Open Flashing Alarm SMK_ALRM (00CC) Smoke Alarm Active Flashing Alarm OV_PRESS (00CD) Over Pressure Detected Flashing Alarm LOW_SUCT (00CE) Low Suction Detected Flashing Alarm VBRATION (00CF) Vibration Detected Flashing Alarm YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 106: Faults
Modbus Communication Error There is a short circuit in the communications cable • Repair short circuits and connect cables. or the communications cable is not connected. • Replace the defective communications cable. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 107 Yaskawa or your nearest sales representative. Note: • Do a Fault Reset to clear the fault. • Fault trace is not available for these faults. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 108 Yaskawa or your nearest sales representative. Note: • Do a Fault Reset to clear the fault. • Fault trace is not available for these faults. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 109 Yaskawa or your nearest sales representative. Note: • Do a Fault Reset to clear the fault. • Fault trace is not available for these faults. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 110 Yaskawa or your nearest sales representative. Note: • Do a Fault Reset to clear the fault. • Fault trace is not available for these faults. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 111 Increase the values set in C1-01 to C1-04 [Acceleration/ Deceleration Time]. The dEv detection level settings are incorrect. Adjust F1-10 [Speed Deviation Detection Level] and F1-11 [Speed Deviation Detect DelayTime]. The load is locked up. Examine the machine. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 112 External Fault [H1-03 = 20 to 2B] is set to MFDI Correctly set the MFDI. terminal S3, but the terminal is not in use. Note: Do a Fault Reset to clear the fault. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 113 Maintenance]. If there is damage to the circulation fan or if the performance life of the fan is expired, replace the fan. Note: Do a Fault Reset to clear the fault. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 114 Decrease the load. The load is too heavy. FB07 External Overload 2 Increase the acceleration and deceleration times in C1-01 and C1- The cycle times for acceleration and deceleration are too short. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 115 Do a Fault Reset to clear the fault. Code Name Causes Possible Solutions Inspect the contactor. The bypass detected a welded contactor condition. FB18 Welded Bypass Contactor Detected Note: Do a Fault Reset to clear the fault. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 116 • The drive detects this fault if a current short to ground was more than 50% of rated current on the output side of the drive. • Do a Fault Reset to clear the fault. • L5-08 [Fault Reset Enable Select Grp2] disables the Auto Restart function. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 117 • If the drive detects this fault, it will respond as specified by the setting of Y1-10 [Low Feedback Selection]. • Parameter L5-40 [Low Feedback Flt Retry Selection] sets the Auto Restart function of this fault. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 118 U/T1, V/T2, and W/T3. drive. • If there is a short circuit, contact Yaskawa or your nearest sales representative. The acceleration time is too short. • Calculate the torque necessary during acceleration related to the load inertia and the specified acceleration time.
Page 119 De-energize the drive. Make sure that the option card is correctly connected to the connector. If the problem continues, replace the option card. Note: Do a Fault Reset to clear the fault. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 120 Option Receive Abort Error Make sure that the option card is correctly connected to the connector. If the problem continues, replace the option card. Note: Do a Fault Reset to clear the fault. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 121 De-energize the drive. Make sure that the option card is correctly connected to the connector. If the problem continues, replace the option card. Note: Do a Fault Reset to clear the fault. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 122 • Do a Fault Reset to clear the fault. • If the drive detects this fault, it will operate the motor as specified by the Stopping Method set in L8-03 [Overheat Pre-Alarm Selection]. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 123 The acceleration/deceleration times or cycle times are • Examine the acceleration/deceleration times and the motor start/ too short. stop frequencies (cycle times). • Increase the values set in C1-01 to C1-04 [Acceleration/ Deceleration Times]. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 124 • Decrease the load when running at low speed. Overload occurred while running at low speed. • Replace the drive with a larger capacity model. • Decrease the value set in C6-02 [Carrier Frequency Selection]. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 125 –o2-06 = 1 [Keypad Disconnect Detection = Enabled]. –b1-02 = 0 [Run Command Selection 1 = Keypad], or the drive is operating in HAND Mode with the keypad. • Do a Fault Reset to clear the fault. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 126 • Examine the input power for problems. There is unsatisfactory balance between voltage phases. • Make the drive input power stable. • Set L8-05 = 0 [Input Phase Loss Protection Sel = Disabled]. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 127 U/T1, V/T2, and W/T3. Make sure that there is not a drive. short circuit in terminals - and terminals U/T1, V/T2, and W/T3. • If there is a short circuit, contact Yaskawa or your nearest sales representative. Note: • The drive detects this error if there is a short circuit or ground fault on the drive output side, or an IGBT failure.
Page 128 • The drive detects this error if the control power supply voltage decreases. • Do a Fault Reset to clear the fault. • Fault trace is not available for this fault. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 129 Fault [H1-xx = 88] is active. Note: • Do a Fault Reset to clear the fault. • Parameter L5-53 [Thermostat Fault Retry Selection] sets the Auto Restart function of this fault. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 130: Minor Faults/Alarms
• If the drive detects this error, the terminal set to H2-01 to H2-03 = 10 [MFDO Function Selection = Alarm] will activate. • Set o4-24 [bAT Detection Selection] to enable/disable bAT detection. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 131 • Decrease the effects of electrical interference from the controller. The option card is incorrectly installed to the drive. Correctly install the option card to the drive. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 132 Run at H5-34 (CE Go-To-Freq) • Repair short circuits and connect cables. There is a short circuit in the communications cable or the communications cable is not connected. • Replace the defective communications cable. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 133 • If the drive detects EF, the motor will ramp to stop. • If the drive detects this error, the terminal set to H2-01 to H2-03 = 10 [MFDO Function Selection = Alarm] will activate. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 134 Find the device that caused the external fault and remove the External Fault (Terminal S6) external device. cause. Clear the external fault input in the MFDI. The wiring is incorrect. Correctly connect the signal line to MFDI terminal S6. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 135 • Check the digital input programmed for Fire Stat Switch (Z2-0x FIRE_ST Fire Stat Open = 38). • Check the connected device for continuity. • Check Bypass Digital Input Invert Settings in Z2-09 to Z2-16. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 136 • If the drive detects this error, the terminal set to H2-01 to H2-03 = 10 [MFDO Function Selection = Alarm] will activate. • If the drive detects this error, it will respond as specified by the setting of Y1-13 [High Feedback Selection]. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 137 • If the drive detects this error, the terminal set to H2-01 to H2-03 = 10 [MFDO Function Selection = Alarm] will activate. • If the drive detects this fault, it will respond as specified by the setting of Y1-22 [Prime Loss Selection]. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 138 • If the drive detects this error, the terminal set to H2-01 to H2-03 = 10 [MFDO Function Selection = Alarm] will activate. • If the drive detects this error, it will respond as specified by the setting of Y1-17 [Not Maintaining Setpoint Sel]. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 139 • If the drive detects this error, the terminal set to H2-01 to H2-03 = 10 [MFDO Function Selection = Alarm] will activate. • If the drive detects this error, it will operate the motor as specified by the stopping method set in L1-03 [Motor Thermistor oH Alarm Select]. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 140 Unsatisfactory balance between voltage phases. • Make the drive input power stable. • If the input power supply is good, examine the magnetic contactor on the main circuit side for problems. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 141 • When the Safe Disable function is not in use, use a jumper to connect terminals H1-HC and H2-HC. There is internal damage to the two Safe Disable Replace the board or the drive. Contact Yaskawa or your nearest channels. sales representative to replace the board.
Page 142 • Check the digital input programmed for Vibration Switch (Z2-0x VBRATION Vibration Detected The bypass detected a Vibration condition. = 43). • Check the connected device for continuity. • Check Bypass Digital Input Invert Settings in Z2-09 to Z2-16. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 143: Parameter Setting Errors
• Setting value 17 [Fast Stop (N.C.)] These MFDI functions are set at the same time: Remove one of the function settings. • H1-xx = 6A [Drive Enable] • H1-xx = 70 [Drive Enable 2] YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 144 Note: The drive detects this error if the PID control function selection is incorrect. (When b5-01 = 1 or 3 [PID Mode Setting = Standard or Fref + PID Trim]) YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 145 These two parameters are set at the same time: • H2-66 ≠ F [Term M5-M6 Secondary Function ≠ Not Used] • H2-03 = 1xx [Term M5-M6 Function Selection = Inverse output of xx] YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 146 These parameters are set at the same time: oPE36 Bypass Energy Savings Setting Err • Z1-16 ≠ 0 [Energy Savings Mode ≠ Disabled] • Y4-42 ≠ 0 [Output Disconnect Detection Sel ≠ Disabled] YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 147: Auto-Tuning Errors
The combination of the setting values of Motor Base Do Auto-Tuning again, and correctly set the Motor Base Frequency Frequency and Motor Base Speed do not match. and Motor Base Speed. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 148 • If you cannot uncouple the motor and load, make sure that the load is less than 30% of the motor rating. If a mechanical brake is installed in the motor, release the brake during Rotational Auto-Tuning. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 149 If the drive detects Er-25 after you do Stationary Auto-Tuning, it is possible that the motor cannot use high frequency injection. For more information, contact Yaskawa or your nearest sales representative. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 150: Backup Function Operating Mode Display And Errors
The parameters that are backed up in the keypad and Restore or backup the parameter again. vFyE Parameters do not Match the parameters in the drive are not the same. Verify the parameters. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 151: Bypass Status Messages
There is a Run command and the unit is waiting for the programmed on delay time in Z1-43 before asserting the soft starter run. Soft Starter Ramping down Parameter Z1-42 = 2 [Ramp to Stop] and the Run command was removed. The soft starter will ramp to stop. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 152: Diagnosing And Resetting Faults
Then check the wiring and peripheral device ratings to find the cause of the problem. If you do not know the cause of the problem, contact Yaskawa before you energize the bypass or peripheral devices. If you do not fix the problem before you operate the bypass or peripheral devices, it can cause serious injury or death.
Page 153 Run command then try to clear the fault. If you do a fault reset when the drive has a Run command, the keypad will show minor fault CrST [Remove RUN Command to Reset]. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 154 5.11 Diagnosing and Resetting Faults YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 155: Specifications
Section Safety ......................156 208 V Narrow Model Specifications..............157 480 V Narrow Model Specifications..............159 Common Bypass Specifications ................161 Drive Watt Loss and Derating ................163 Peripheral Devices and Options.................164 Periodic Inspection and Maintenance...............169 YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 156: Section Safety
Do not ignore the safety messages in this manual. If you ignore the safety messages in this manual, it will cause serious injury or death. The manufacturer is not responsible for injuries or damage to equipment. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 157: Narrow Model Specifications
(Maximum Frequency varies with Rated Output Capacity) Maximum Output Voltage (V) Three-Phase 208 Vac Maximum Output Frequency 240 Hz (Hz) Harmonics Input Power (kVA) Built-in Reduction Filter (IEC/EN 61800-3 Built-in Category 2) YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 158 Carrier frequency is 5 kHz. You must derate the current to increase the carrier frequency. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 159: Narrow Model Specifications
150% peak Output User adjustable between 1 and 12.5 kHz Carrier Frequency (Maximum Frequency varies with Rated Output Capacity) Maximum Output Voltage Three-Phase 480 Vac Maximum Output 240 Hz Frequency (Hz) YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 160 Carrier frequency is 5 kHz. You must derate the current to increase the carrier frequency. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 161: Common Bypass Specifications
Modes) Momentary Power Loss Ride-thru Immediately stops when power loss is 15 ms or longer. (Drive and Bypass Will automatically restart after power is restored. (depending on parameter settings) Modes) YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 162 Install the bypass vertically for sufficient airflow to cool the bypass. Orientation Table 6.8 Certifications and Standard Compliance Item Specification c-UL-us UL 508A Table 6.9 Enclosure Ratings Item Specification Protection Design IP20/UL Type 1 YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 163: Drive Watt Loss And Derating
6.5 Drive Watt Loss and Derating Drive Watt Loss and Derating For drive watt loss and drive derating data, refer to the HV600 Bypass Technical Reference (SIEPYAIHB601). YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 164: Peripheral Devices And Options
◆ Bypass Communication Options There are many available peripheral devices and options for the bypass. Refer to the HV600 catalog (CA.HV600.01) for information about available options, including: • Main circuit options • Frequency settings and monitor options • Keypad options •...
Page 165: Option Installation Procedure
Incorrect connections can also cause death or serious injury from fire. NOTICE: Do not tin stranded wire with solder. Soldered wire connections can become loose over time and cause unsatisfactory system performance. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 166 Refer to the PROFIBUS and PROFINET International (PI) website for more information (www.profibus.com). ■ Install the Option Remove the bypass cover. Put the option into port CN5 on the bypass PCB. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 167 When you have a dual-port option, connect two network cables to the two network ports in CN1 for flexibility in cabling topology. Figure 6.3 Connect Network Cable to Option (SI-W3 LonWorks Example) YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 168 Make sure that you did not pinch cables between the front cover and the bypass enclosure, then replace and secure the front cover. Set the bypass parameters for option functionality. Refer to the option manual for your communication protocol for programming information. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 169: Periodic Inspection And Maintenance
• Recommended inspections • Replacement of parts, including the keypad battery • Drive cooling fan and circulation fan replacement procedures • Storage guidelines Refer to the HV600 Bypass Technical Reference (SIEPYAIHB601). YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 170 6.7 Periodic Inspection and Maintenance YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 171: Parameter List
7.10 n: Special Adjustment ...................218 7.11 o: Keypad-Related Settings .................219 7.12 S: Special Applications..................225 7.13 T: Motor Tuning .......................234 7.14 Y: Application Features..................235 7.15 Z: Bypass Parameters...................243 7.16 U: Monitors.......................250 YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 172: How To Read The Parameter List
PI Auxiliary Control Analog Outputs Bypass Control System Serial Communication Bypass Digital Inputs/Outputs Virtual Inputs / Outputs Bypass Serial Communications Motor Protection Operation Status Monitors Power Loss Ride Through Fault Trace YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 173 7.1 How to Read the Parameter List Parameter Group Name Parameter Group Name Fault History Operation Status Monitors Maintenance Monitors Bypass Control Monitors PID Monitors BACnet Diagnostic Monitors YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 174: A: Initialization Parameters
Sets the parameter number to be shown for number 5 of the [User Custom Parameters] under the C1-01 main menu. You can select a maximum of 32 parameters for the drive and set them to parameters A2- (010A) (A1-00 - Z3-16) 01 to A2-32. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 175 You can select a maximum of 32 parameters for the drive and set them to parameters A2- (011E) (A1-00 - Z3-16) 01 to A2-32. You can set A2-17 to A2-32 when A2-33 = 0 [User Parameter Auto Selection = Disabled: Manual Entry Required]. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 176 Sets the automatic save feature for changes to parameters A2-17 to A2-32 [User Parameters 17 to Determined by A1-06 Selection 32]. (0126) (0, 1) 0 : Disabled: Manual Entry Required 1 : Enabled: Auto Save Recent Parms YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 177: B: Application
Sets the maximum time until the drive shuts off the output to decelerate to stop. 0.0 s (3BCF) (0.0 - 6000.0 s) Note: Set this parameter to 0.0 s to disable this function. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 178 Sets the direction of Speed Search to the direction of the frequency reference or in the motor rotation direction as detected by the drive. (019E) (0, 1) 0 : Disabled 1 : Enabled YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 179 (0 - 65000 ms) Expert b4-06 Terminal M3-M4 OFF-Delay Sets the delay time to deactivate the contact after the function set in H2-02 deactivates. 0 ms Time (0B33) (0 - 65000 ms) Expert YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 180 Sets the multiplier applied to the square root of the feedback. 0.00 Gain (01EB) (0.00 - 2.00) b5-30 PID Feedback Offset Sets PID feedback Offset as a percentage of maximum frequency. 0.00% (01EC) (0.00 - 100.00%) YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 181 Sets the minimum display value to show when at zero speed. Only effective when b5-42 = 0 [PID Linear Output 2 Calc Mode = Linear]. (0164) (0.0 - 999.9) Note: Used for U5-14 [PID Out2 Upr4 Digits] and U5-15 [PID Out2 Lwr4 Digits] only. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 182 Y4-02 [Pre-Charge Frequency] level. • The drive will respond to the Loss of Prime condition as specified by Y1-22 [Loss of Prime Selection]. • Display unit and scaling are dependent on System Units. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 183 (0 - 2000 ms) Expert b8-06 Search Operation Voltage Sets the voltage limit for Search Operation as a percentage of the motor rated voltage. Limit (01D1) (0 - 100%) Expert YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 184: C: Tuning
Sets the slip compensation delay time when speed is unstable or when the slip compensation 2000 ms Time response is too slow. Usually it is not necessary to change this setting. (0210) (0 - 10000 ms) YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 185 Sets the proportional gain for the carrier frequency. Set C6-02 = F [Carrier Frequency Selection = Determined by C6-02 Gain User Defined (C6-03 to C6-05)] to set this parameter. (0227) (0 - 99) YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 186: D: Reference Settings
0.0 Hz (0296) (0.0 - 400.0 Hz) d3-04 Jump Frequency Width Sets the width of the frequency band that the drive will avoid. 1.0 Hz (0297) (0.0 - 20.0 Hz) YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 187 Uses H1-xx = 46 [MFDI Function Select = Add Offset Frequency 3 (d7-03)] as a percentage of the 0.0% Maximum Output Frequency to add or subtract the set frequency to/from the frequency reference. (02B4) (-100.0 - +100.0%) YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 188: E: Motor Parameters
480 V: 0.0 - 510.0 V) Expert E1-13 Base Voltage Sets the base voltage for the V/f pattern. 0.0 V (030C) (208/240 V: 0.0 - 255.0 V, 480 V: 0.0 - 510.0 V) Expert YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 189 (0 - 65535 W) E2-11 Motor Rated Power Sets the motor rated output in the units from o1-58 [Motor Power Unit Selection]. Determined by o2-04 (0318) (0.00 - 650.00 HP) YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 190: F: Options
• Use parameters F7-01 to F7-04 [IP Address 4] to set the IP Address. Be sure to set a different IP address for each drive on the network. • Also set parameters F7-01 to F7-12. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 191 Sets the scaling factor for the output current monitor in the EtherNet/IP Class ID 2AH Object. Factor (03F6) (-15 - +15) F7-19 EtherNet/IP Torque Scale Sets the scaling factor for the torque monitor in the EtherNet/IP Class ID 2AH Object. Factor (03F7) (-15 - +15) YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 192 MEMOBUS/Modbus address is 0 and the value sent to Input Assembly 166 is not defined. When you use a ProfiNet option, set this parameter to set to configurable input 4. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 193 MEMOBUS/Modbus address registers stored for each parameter to Input Assembly 166. The drive (037E) returns the default register value for the option card when the MEMOBUS/Modbus address is 0 and the value sent to Input Assembly 166 is not defined. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 194: H: Terminal Functions
Terminal S5 Off-Delay Time Sets the length of time necessary for Terminal S5 to be open before the drive removes the 0.00 s programmed function. (39EF) (0.00 - 300.00 s) YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 195 When the terminal deactivates during run, the drive ramps to stop in the selected deceleration time. Fault relay output terminal MA- Ramp) MC will turn ON, and MB-MC will turn OFF. The drive does not detect external faults while the drive is stopped. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 196 Sets the function to add the offset frequency set in d7-03 [Offset Frequency 3] to the frequency reference when the terminal activates. Sequence Timer Disable Sets the command to disable Sequence Timers. ON : Sequence Timer is Disabled YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 197 This multi-function input does not have an effect on PI2 Control. Use this input for the primary PI controller (b5-xx). Disable Pre-charge Sets the command to disable the Pre-charge function. ON : Pre-charge function is disabled YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 198 Sets the second function for terminal M3-M4. Outputs the logical calculation results of the terminals Function assigned to functions by H2-02 [Term M3-M4 Function Selection]. (1B49) (0 - FF) Expert YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 199 The terminal activates during baseblock. When the drive is in baseblock, the drive output transistor stops switching and does not make DC bus voltage. ON : During baseblock OFF : The drive is not in baseblock. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 200 The terminal activates when the electronic thermal protection value of the motor overload protective function is a minimum of 90% (oL1) of the detection level. Drive Overheat Pre-Alarm The terminal activates when the drive heatsink temperature is at the level set with L8-02 [Overheat Alarm Level]. (oH) YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 201 The terminal changes to OFF or ON when you push the RELAY ( ) button. When the terminal is ON, push to turn it OFF. When the terminal is OFF, push to turn in ON. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 202 ON : The output frequency < “L4-01 - L4-02”, or the output frequency ≤ L4-01 OFF : The output frequency > L4-01 !Drive Ready The terminal deactivates when the drive is ready and running. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 203 DC bus voltage. ON : During baseblock. OFF : The drive is not in baseblock. !Executing Auto-Restart The terminal deactivates when the Auto Restart function is trying to restart after a fault. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 204 The terminal deactivates when the PI Aux Feedback Level is less than YF-09 [PI Aux Control Low Level Detect] or if the drive Level detects an LOAUX [Low PI Aux Feedback Level] fault. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 205 Determined by b5-01 Selection (0418) Note: (0 - 31) The default setting for H3-10 changes when b5-01 [PID Mode Setting] changes: • b5-01 = 0 [Disabled]: 0 • b5-01 ≠ 0: B YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 206 Use this setting for unused terminals or to use terminals in through mode. Differential PID Feedback Enters the PID differential feedback value if the full scale analog signal (10 V or 20 mA) is 100%. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 207 When an output for monitoring items is 0%, this parameter sets the analog signal output level from (-999.9 - +999.9%) the AM terminal at 10 V or 20 mA as 100%. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 208 Restart the drive after changing the parameter setting. H5-08 Communication Protocol Selects the communication protocol. Selection (062D) 0 : Modbus/MEMOBUS (0 - 3) 1 : Metasys/N2 2 : Apogee/P1 3 : BACnet YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 209 Set this parameter to 0 s to disable the time-out. H5-36 CE Fault Restart Select Sets the drive to restart (L5-01 [Number of Auto-Restart Attempts]) after a CE fault. (3FB6) 0 : No Retry (0, 1) 1 : Retry YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 210 Sets the signal level of the virtual analog output. Select (1163) 0 : 0 to 100% (Absolute Value) (0 - 2) 1 : -100 to 100% 2 : 0 to 100% (Lower Limit at 0) YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 211 Set the x-xx part of the Ux-xx [Monitor]. For example, set H7-41 = 102 to monitor U1-02 [Output (0 - 999) Frequency]. H7-42 Virtual Analog Output Sets the time constant for a primary filter of the virtual analog output. 0.00 s FilterTime (1165) (0.00 - 2.00 s) YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 212: L: Protection Functions
Sets the voltage at which the drive triggers a Uv1 [DC Bus Undervoltage] fault. Usually it is not Determined by o2-04 and (Uv1) necessary to change this setting. E1-01 (0489) (208/240 V: 150 - 220 V, 480 V: 300 - 440 V) YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 213 Sets the width for speed agreement when L3-04 = 2 [Decel Stall Prevention Selection = Automatic 0.00 Hz Decel Decel Reduction]. Usually it is not necessary to change this setting. (0747) (0.00 - 1.00 Hz) Expert YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 214 1000 : Enabled (oL1/—/—/—) 1001 : Enabled (oL1/—/—/oL4) 1010 : Enabled (oL1/—/oL3/—) 1011 : Enabled (oL1/—/oL3/oL4) 1100 : Enabled (oL1/oL2/—/—) 1101 : Enabled (oL1/oL2/—/oL4) 1110 : Enabled (oL1/oL2/oL3/—) 1111 : Enabled (oL1/oL2/oL3/oL4) YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 215 • To use this function, set S5-01 ≠ 0 [HAND Frequency Reference Source ≠ HAND Analog Input] • The drive will only restart after the Thermostat digital input de-activates and the L5-04 [Interval Method Restart Time] timer is expired. 0 : No Retry 1 : Retry YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 216 4 : Operate at Reduced Speed (L8-19) L8-05 Input Phase Loss Protection Sets the function to enable and disable input phase loss detection. (04B1) 0 : Disable (0, 1) 1 : Enabled YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 217 Name Description (Hex.) (Range) L9-16 FAn1 Detect Time Sets the detection time for FAn1 [Drive Cooling Fan Fault]. Yaskawa recommends that you do not 4.0 s change this parameter value. (11DC) (0.0 - 30.0 s) Expert YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 218: N: Special Adjustment
Sets the direction of motor rotation where the drive will enable overexcitation. Operation (057B) 0 : Disabled (0 - 2) 1 : Enabled Only when Rotating FWD 2 : Enabled Only when Rotating REV YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 219: O: Keypad-Related Settings
Custom Monitor 2 Sets Custom Monitor 2. You can set a maximum of 12 monitors as user monitors. This parameter is only available on an HOA keypad. (11AE) (0, 101 - 1299) YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 220 Sets the horizontal axis value used to display the monitor set in o1-24 [Custom Monitor 1] as a bar 100.0% graph. This parameter is only available on an HOA keypad. (11C2) (0.0 - 100.0%) YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 221 1 : ON o1-82 Message Screen Display Sets a full-screen display message to show on the keypad when a status message is active. (31BC) 0 : OFF (0, 1) 1 : ON YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 222 Copy Allowed Selection Sets the copy function when o3-01 = 1 [Copy Keypad Function Selection = Backup (drive → keypad)]. (0516) (0, 1) 0 : Disabled 1 : Enabled YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 223 Sets operation when the drive detects bAT [Keypad Battery Low Voltage] and TiM [Keypad Time Not Set]. (310F) (0 - 2) 0 : Disable 1 : Enable (Alarm Detected) 2 : Enable (Fault Detected) YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 224 Sets the data log monitor. This parameter is only available on an HOA keypad. (155B) (000, 101 - 1299) o5-12 Log Monitor Data 10 Sets the data log monitor. This parameter is only available on an HOA keypad. (155C) (000, 101 - 1299) YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 225: S: Special Applications
Timer 1 Sequence Selection Sets the drive response when sequence timer 1 is active. (3209) 0 : Digital Out Only (0 - 2) 1 : Run 2 : Run - PID Disable YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 226 00:00. When o4-22 = 2 [12 Hour JP Clock], default is 00:00 AM. • Range is when o4-22 = 1. When o4-22 = 0, range is 00:00 to 24:00. When o4-22 = 2, range is 00:00 AM to 11:59 PM. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 227 2 : Mon - Fri 3 : Sat - Sun 4 : Monday 5 : Tuesday 6 : Wednesday 7 : Thursday 8 : Friday 9 : Saturday 10 : Sunday YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 228 Note: (0.00 - 600.00) Parameters S3-04 [PI2 Control Unit Selection], S3-03 [PI2 Control Decimal Place Pos], and S3- 02 [PI2 Control Transducer Scale] set the unit, resolution, and upper limit. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 229 PI2 Control Custom Unit 3 Sets the third character of the PI2 Control custom unit display when S3-04 = 49 [PI2 Control Unit Selection = Custom(S3-18~20)]. (322D) (20 - 7A) YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 230 (323A) Note: (0.10 - 600.00) • S6-05 [EMOVR Independent PID Unit Digit] sets the resolution for this parameter. • S6-04 [EMOVR Independent PID Unit] sets the units for this parameter. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 231 When Emergency Override is active, the output frequency is upper-limited to this value. 0.00 Hz Speed (3241) Note: (0.00 - 400.00) Set this parameter to 0.00 Hz to disable the limit. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 232 8 : Reserved bit 9 : MSL - Net Master Lost bit 10 : VLTS - Thermostat Fault bit 11 to 15 : Reserved Note: The drive sets the bits in Hex. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 233 Sets the detection time of ov2 [DC Bus Overvoltage 2] in 0.1 s increments. 10.0 s (324E) Note: (0.0 - 1200.0 s) Set this parameter to 0.0 s to disable ov2 detection. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 234: T: Motor Tuning
1750 min (r/min) (0707) (0 - 24000 min (r/min)) T1-11 Motor Iron Loss Sets the iron loss for calculating the energy-saving coefficient. Determined by E2-11 (070B) (0 - 65535 W) YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 235: Y: Application Features
Feedback Hysteresis Level Sets the hysteresis level for low and high level feedback detection. 0.0% (3C0D) Note: (0.0 - 10.00%) Unit and decimal place change when the system units change. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 236 • When Y2-01 ≠ 5, the drive will set the sleep level to the largest value from d2-02 [Frequency Reference Lower Limit], Y1-06 [Minimum Speed], and Y4-12 [Thrust Frequency] when you set this parameter to 0.0. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 237 Thrust Acceleration Time Sets the time at which the drive output frequency will ramp up to the reference frequency set in Y4- 1.0 s 12 [Thrust Frequency]. (3D04) (0.0 - 600.0 s) YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 238 PID Feedback transducer [H3-xx = B] and the PID (3D22) (0, 1) Feedback Backup transducer [H3-xx = 24] is not available. 0 : Disabled 1 : Enabled YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 239 H3-xx = 27 [PI Aux Control Feedback Level]. (3F51) (1.0 - 6000.0) Note: Parameters YF-21 [PI Aux Ctrl Level Unit Selection] and YF-22 [PI Aux Level Decimal Place Pos] set the unit and resolution. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 240 Sets the length of time that the level must be more than YF-12 [PI Aux Control High Level Detect] 0.1 s Detection Time before the drive will respond when YF-14 = 2, 3 [PI Aux Hi Level Detection Select]. (3F5C) (0.0 - 300.0 s) YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 241 3 : Three Decimal Places (XX.XXX) YF-23 PI Aux Ctrl Output Level Sets the PI Auxiliary Controller to be Direct-acting or Inverse-acting. Select (3F66) 0 : Direct Acting (0, 1) 1 : Inverse Acting YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 242 YF-02, it will disable the PI Auxiliary Feedback (set to 0). • Parameters YF-21 [PI Aux Ctrl Level Unit Selection] and YF-22 [PI Aux Level Decimal Place Pos] set the unit and resolution. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 243: Z: Bypass Parameters
Sets the tolerance around the drive frequency reference value during comparisons to enter or exit 0.50 Hz Deadband Energy Savings Mode. (85D8) (0.00 - 5.00 Hz) Note: Units, default, and range are different for different o1-03 [Frequency Display Unit Selection] values. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 244 Timeout starter Run command. (85F1) (1.0 - 60.0 s) If the current is not less than 5% of E2-01 in the set time, the soft starter digital output turns off. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 245 1 : Enabled Z1-98 Minimum Drive SW Ver “WARNING: If these parameters are changed, undesired operation of the bypass system could occur. 01011 These parameters should only be changed under guidance of Yaskawa technical support (1-800- (8627) 00000 - 65535 YASKAWA).” Expert...
Page 246 Drive Multi-function input S2. Drive S3 Passthrough Drive Multi-function input S3. Drive S4 Passthrough Drive Multi-function input S4. Drive S5 Passthrough Drive Multi-function input S5. Drive S6 Passthrough Drive Multi-function input S6. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 247 K4 Motor 1 Contactor Set when the K4 contactor is closed. K5 Motor 2 Contactor Set when the K5 contactor is closed. READY System ready. RUN Active Drive run or bypass run active. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 248 Setting Value Function Description Drive RUN active The digital output activates when the system is in Drive Mode and the HV600 drive is running. ON : Running in Drive Mode OFF : Not running or in Bypass Mode Bypass RUN active The digital output activates when the system is in Bypass Mode and is running.
Page 249 P1]. (850F) (0, 1) Sets whether the data in point LDO 35 will have an effect on the ability of the bypass to run. 0 : Disabled 1 : Enabled YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 250: U: Monitors
: During reverse bit3 : During fault reset signal input bit4 : During speed agreement bit5 : Drive ready bit6 : During minor fault detection bit7 : During fault detection YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 251 Output Freq @ Fault Shows the output frequency at the fault that occurred most recently. No signal output available (0083) Use U1-02 [Output Frequency] to monitor the actual output frequency. Unit: 0.01 Hz YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 252 Shows the q-Axis current of the motor at the fault that occurred most recently. No signal output available (07E1) Use U6-01 [Iq Secondary Current] to monitor the q-Axis current of the motor. Unit: 0.1 % YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 253 Shows the cumulative operation time when the third most recent fault occurred. No signal output available (0096) Note: The drive saves this cumulative operation time to two types of registers at the same time for the MEMOBUS/Modbus communications. Unit: 1 h YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 254 Shows the time when the sixth most recent fault occurred. No signal output available (301C) U3-39 Fault 7 YYYY Shows the year when the seventh most recent fault occurred. No signal output available (301D) YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 255 10 V: 100% the cooling fans. (007E) Use parameter o4-03 [Fan Operation Time Setting] to reset this monitor. Unit: 1% Note: Replace the cooling fans when this monitor is 90%. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 256 The drive keeps the value that was under hold during baseblock (during stop). Unit: 0.01 Hz U4-16 Motor oL1 Level Shows the integrated value of oL1 [Motor Overload] as a percentage of oL1 detection level. 10 V: 100% (07D8) Unit: 0.1% YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 257 • 07: During baseblock while coast to stop with timer. • 08: Frequency reference is less than E1-09 [Minimum Output Frequency] during baseblock. • 09: Waiting for the Enter command from PLC. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 258 Shows the change between the PID setpoint and PID feedback (the quantity of PID input) as a 10 V: Maximum frequency percentage of the maximum output frequency. (0 V to +10 V) (0063) Unit: 0.01% YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 259 • Parameters S3-04 [PI2 Control Unit Selection] and S3-03 [PI2 Control Decimal Place Pos] set the unit and resolution. • The drive operation while H1-xx = A8 or 1A8 [PI2 Control Disable] changes when the S3-12 [PI2 Control Disable Mode Sel] setting changes. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 260 Shows the currently available local IP Address (2nd octet). No signal output available (07B1) U6-82 Option IP Address 3 Shows the currently available local IP Address (3rd octet). No signal output available (07B2) YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 261 View status of bypass digital outputs XXXXXXXX No signal output available (8783) Where X = 0 (not asserted) or 1 (asserted) The right-most digit is the status of digital input 9. Unit: - YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 262 11: Emergency override Drive REV 0: running FWD 1: running REV 12: Drive comms active 0: Drive comms Not active 1: Drive comms active 13: System READY 0: Not READY 1: READY Unit: - YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 263 Previous Fault Displays the previous fault. No signal output available (878C) Unit: - Ub-14 Previous Fault YYYY Displays the year of the previous fault. No signal output available (878D) Unit: - YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 264 Current Phase Loss level No signal output available (87DF) Unit: 0-100% Ub-99 Desired HV600 software Shows the latest version of HV600 software that this version of HV600 Bypass software supports. No signal output available version (87E2) Unit: - Expert ◆...
Page 265 Expert UC-16 BN MSTP Silence Avg Shows the average net deadtime (space between active messages), averaged over a 60 packet period. No signal output available (3DBF) Unit: 1.0 ms Expert YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 266 7.16 U: Monitors YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 267: Network Communications
Network Communications Section Safety ......................268 Fieldbus Network Support ...................269 BACnet Communications..................270 Other Embedded Communication Protocols ..........289 YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 268: Section Safety
Do not ignore the safety messages in this manual. If you ignore the safety messages in this manual, it will cause serious injury or death. The manufacturer is not responsible for injuries or damage to equipment. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 269: Fieldbus Network Support
◆ Available Communication Options Refer to Table 8.1 for the fieldbus networks that are compatible with the bypass. Contact Yaskawa or your nearest sales representative to order a communication option. Table 8.1 Available Fieldbus Network Type of Communications Option Models...
Page 270: Bacnet Communications
E - BACnet Workstation C - MS-TP (RS-485) Figure 8.1 Connection Example of Multiple Bypasses to a BACnet Workstation ◆ Communication Specifications Table 8.2 lists the specifications for the BACnet communications. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 271: Communication With The Controller
• H5-09 [CE Detection Time] Because communications parameters do not take effect immediately, either de-energize and re-energize the bypass or set H5-20 = 1 [Communication Parameters Reload = Reload Now]. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 272: Bypass Operations By Serial Communications
Bypass Operations by Serial Communications Parameters will apply to the settings when the bypass is running during serial communications. This section gives information about the available functions and their related parameters. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 273: Bacnet Objects Supported
Binary Property Device Input Output Value Input Output Value (AI) (AO) (AV) (BI) (BO) (BV) Object_Identifier Object_Name Location Object_Type System_Status Vendor_Name Vendor_Identifier Model_Name Firmware_Revision Protocol_Version Protocol_Revision Protocol_Services_Supported Protocol_Object_Types_Supported Object_List Max_ADPU_Length_Accepted YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 274 Not Used AI3 Bypass Analog Input 1 Level 8795h XXX.X 0-100.0 (Byp Anlg In 1 Level) Not Used AI5 Display Format o1-03 0502h XXXXX 0-65535 Scale Format b5-20 01E2h XXXXX 0-65535 YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 275 0-65535 Bitmap Do not command bypass using AV1. Use BV58 to BV71 instead. XXX.XX Frequency Cmd 0002h 0-600.00 Determined by o1-03 Determined by o1-03 PI Setpoint Cmd 0006h XXX.XX 0-100.00 YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 276 Digital Output 2 (terminal M3-M4) • bit 7: Multi-Function Digital Output 3 (terminal M5-M6) • bit 8 to D: Reserved • bit E: ComRef status • bit F: ComCtrl status YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 277 Drive Multi-Function Input Status AV15 002Bh 0-127 Bitmap (MF Input Status) AV16 Drive Status 2 002Ch XXXXX 0-65535 Bitmap Drive Multi-Function Output Status AV17 002Dh 0-135 Bitmap (MF Output Status) YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 278 (Network Display, if Different) Drive Input Terminal 1 002Bh:bit 0 (Input Terminal 1) Drive Input Terminal 2 002Bh:bit 1 (Input Terminal 2) Drive Input Terminal 3 002Bh:bit 2 (Input Terminal 3) YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 279 000Fh: Bit 1 Ref Sel:Term S5 IN 0001h: Bit 8 Ref Sel:Term S6 IN 0001h: Bit 9 Ref Sel:Term S7 IN 0001h: Bit A BYP DO-07 COMMAND 8403h: Bit 6 YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 280 EF0 – EF BV24 External Fault 0021h: Bit 7 BV25 Hardware Error 0021h: Bit 8 Motor Overload – Overtorque BV26 0021h: Bit 9 OL1 – OL3 (Mtr OvrLd – OvrTorque) YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 281 0001h: Bit 0 (BYP Run Fwd CMD) Bypass Reverse Run Cmd BV59 0001h: Bit 1 (BYP Run Rev CMD) Emergency Override Drive Reverse BV60 8400h: Bit F (Em Over DRV REV CMD YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 282 (BYP DRV Mode Status) Bypass BYPASS Mode Status BV84 8784h: Bit 4 (BYP BYPASS Mode Stat) Bypass Emergency Run Bypass Status BV85 8784h: Bit 5 (BYP Smk Prg BYP Stat) YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 283 The Device Object is the BACnet device to the network in this manual. The Device Object Instance ID, the Device Object Name, and the Device Object Location are configurable. Refer to Table 8.5 for more information. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 284: Accessing Drive Parameters And The Enter Command
BACnet objects. This section gives information about the Enter command. Types of Enter Commands The drive supports two Enter commands shown in Table 8.6. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 285: Self-Diagnostics
If the error stays, there is a possible hardware problem. If there is no error, there is a possible network wiring problem. De-energize the bypass. Disconnect the jumper from Step 4. Set Z2-06 to its initial function. Self-Diagnostics is complete and the bypass returns to its usual function. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 286: Bacnet Protocol Implementation Conformance Statement
The Yaskawa VFD Bypass is a high performance product specifically designed for commercial building automation applications. The Yaskawa BACnet feature connects the VFD Bypass to a standard BACnet MS/TP network. These products may be fully controlled and monitored over BACnet. All Bypass and drive parameters are available for reading and writing.
Page 287 □ ISO 10646 (UCS-4) □ JIS X 0208 • Gateway Options: If this product is a communication gateway, describe the types of non-BACnet equipment/networks(s) that the gateway supports: Not supported YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 288 □ Secure Device - is capable of using BACnet Network Security (NS-SD BIBB) – □ Multiple Application-Specific Keys – □ Supports encryption (NS-ED BIBB) – □ Key Server (NS-KS BIBB) YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 289: Other Embedded Communication Protocols
8.4 Other Embedded Communication Protocols Other Embedded Communication Protocols For detailed information about: • APOGEE FLN (P1) Communications • Metasys N2 Communications • MEMOBUS/Modbus Communications Refer to the HV600 Bypass Technical Reference (SIEPYAIHB601). YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 290 8.4 Other Embedded Communication Protocols YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 291: Standards Compliance
This chapter gives information about how to make the machines and devices that use this product comply with European standards and UL standards. Section Safety ......................292 UL Standards......................294 European Standards....................295 YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 292: Section Safety
Modifications to bypass and drive body and circuitry can cause serious injury or death, will cause damage to the bypass and drive, and will void the warranty. Yaskawa is not responsible for modifications of the product made by the user.
Page 293 OFF. Then check the wiring and peripheral device ratings to find the cause of the problem. If you do not know the cause of the problem, contact Yaskawa before you energize the bypass or peripheral devices.
Page 294: Ul Standards
Ambient Temperature Setting Maintain the ambient temperature within the following ranges according to the enclosure type. • IP20/UL Type 1: -10 °C to +40 °C (14 °F to 104 °F) YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 295: European Standards
"EU Declaration of Conformity" to get an original copy of the EU Declaration of Conformity. Yaskawa declares that this product complies with the following directives and standards at our sole responsibility. ◆ CE Low Voltage Directive Compliance It has been confirmed that this product complies with the CE Low Voltage Directive by conducting a test according to IEC/EN 61800-5-1:2007.
Page 296 Make sure that the protective ground wire complies with technical specifications and local safety standards. A - Braided shield cable C - Cable clamp (conductive) B - Metal plate Figure 9.4 Ground the shield YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 297 EMC filter. If you turn ON the EMC filter, but you do not ground the neutral point, it can cause serious injury or death. Enable the Internal EMC Filter Move the screws to turn ON and OFF (enable and disable) the EMC filter. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 298 Type of Grounding Diagram Grounded at the corner of the delta connection Grounded at the middle of the side Single-phase, grounded at the end point Three-phase variable transformer without solidly grounded neutral YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 299 A - SW (ON) B - Screw (OFF) Figure 9.7 EMC Filter Switch Location 1 A - SW (ON) B - Screw (OFF) Figure 9.8 EMC Filter Switch Location 2 YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 300 Table 9.4 Screw Sizes and Tightening Torques Tightening Torque Model Screw Size N∙m 1.0 - 1.3 2011 - 2059, 4005 - 4065 M4 × 20 1.0 - 1.3 2075 , 4077 M4 × 30 YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 301: Disposal
Disposal 10.1 Section Safety ......................302 10.2 Disposal Instructions ....................303 10.3 WEEE Directive .......................304 YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 302: Section Safety
When the expected life of the battery is complete, replace the battery immediately. A dead battery in the keypad can leak and cause damage to the keypad and bypass. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 303: Disposal Instructions
• Customers are responsible for microSD card data protection. PC functions that format and delete the data may not be sufficient to fully erase the microSD card data. Yaskawa recommends that customers physically destroy the microSD card in a shredder or use data wipe software to fully erase the card. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 304: Weee Directive
The wheelie bin symbol on this product, its manual, or its packaging identifies that you must recycle it at the end of its product life. You must discard the product at an applicable collection point for electrical and electronic equipment (EEE). Do not discard the product with usual waste. YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 305: Index
BuDif ..............131 Diagnosing and Resetting Faults ........152 BuFbl ..............131 DIFF Fault ..............112 Fault ..............106 Minor Fault............133 Minor Fault............131 Disposal bUSy ..............132 Battery ............... 303 YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 306 Er-12 ..............149 Inspection ..............169 Er-13 ..............149 Installation Er-18 ..............149 Front cover ............31 Er-25 ..............149 Terminal cover ............31 Err ................. 113 Installation environment ..........24 YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 307 ..............144 ndAT ..............150 oPE10 ..............145 oPE11 ..............145 Fault ..............118 oPE12 ..............145 Minor Fault............138 oPE16 ..............145 nSE ................ 118 oPE29 ..............145 YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 308 SToF ..............141 Drive and motor ............. 43 STPo ..............127 Surge protective device Connection ............68 Temperature Environment............24 Terminal function selection Terminal A1 ............60 Terminal A2 ............60 YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 309: Revision History
Revision History Date of Revision Section Revised Content Publication Number May 2020 First Edition YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup...
Page 310 Regulations. Therefore, be sure to follow all procedures and submit all relevant documentation according to any and all rules, regulations and laws that may apply. Specifications are subject to change without notice for ongoing product modifications and improvements. Original instructions. © 2020 YASKAWA Electric Corporation TOEPYAIH6B01 Revision: A <0>-0 May 2020...

YASKAWA HV600 Installation & Startup

Preface and General Precautions

1 Receiving

2 Mechanical Installation

3 Electrical Installation

4 Startup Procedure and Test Run

5 Troubleshooting

6 Specifications

7 Parameter List

9 Standards Compliance

10 Disposal

Index

Revision History

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Summary of Contents for YASKAWA HV600

Table of Contents