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Toro 78496 Installation Instructions Manual page 10

44" and 52" finishing kit for 100 series z master 44" mowers/100 series z master 52" mowers

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Parts needed for this step:
1 Pulley assembly
1 Bagger Belt
1 Pulley cover
Installing the Pulley Assembly
Note: For mowers built in 1999, check the right blade
spindle for splines. Refer to Checking the Spindle for
1999 Models on Page 2.
1. Install new pulley assembly onto the spindle. Install it
so the large pulley is on the bottom (Fig. 17).
2. Install the washer and nut (Fig. 17).
Important
Tighten the nut to 115 ft–lb
torque.
3. Grease the spindle to fill bearings with grease.
5
Figure 17
1. Nut
2. Washer
3. Pulley Assembly
15 ft–lb
1
2
3
4
m–6228
4. Blade spindle
5. Mower
Parts needed for this step:
2 Mounting plates
1 Template
4 Bolts, 3/8 x 1–1/4 inch
4 Flange nuts, 3/8 inch
Installing the Mounting Plates
Drilling the Holes into the Mounting
Bracket
This kit contains a metal template for locating the
mounting bracket holes to drill.
1. Remove the grass deflector from the mower (Fig. 22).
2. Position the template onto the the mounting bracket
and align with the top and sides of the mounting
bracket. (Fig. 18).
3. Clamp the template to the mounting bracket (Fig. 18).
4. Mark and center punch the 4 holes and remove the
template (Fig. 18).
5. Drill 1/8 inch pilot holes at the 4 marked locations and
then drill 7/16 inch dia. holes.
6. File the metal burrs from the drilled holes.
3
1
3
Figure 18
1. Template
2. Mounting bracket
10
2
m–6225
3. Mark and center punch
holes

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This manual is also suitable for:

78497