Danfoss VLT AQUA Drive FC 202 Operating Instructions Manual
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Danfoss VLT AQUA Drive FC 202 Operating Instructions Manual

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MAKING MODERN LIVING POSSIBLE
Operating Instructions
®
VLT
AQUA Drive FC 202
0.25–90 kW
www.DanfossDrives.com

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Summary of Contents for Danfoss VLT AQUA Drive FC 202

  • Page 1 MAKING MODERN LIVING POSSIBLE Operating Instructions ® AQUA Drive FC 202 0.25–90 kW www.DanfossDrives.com...

  • Page 3: Table Of Contents

    4.8.3 Enabling Motor Operation (Terminal 27) 4.8.4 Voltage/Current Input Selection (Switches) 4.8.5 RS485 Serial Communication 4.9 Installation Check List 5 Commissioning 5.1 Safety Instructions 5.2 Applying Power 5.3 Local Control Panel Operation 5.3.1 Local Control Panel MG20MC22 Danfoss A/S © 01/2015 All rights reserved.
  • Page 4 8.1.5 Mains Supply 3x525–600 V AC 8.1.6 Mains Supply 3x525–690 V AC 8.2 Line Power Supply 8.3 Motor Output and Motor Data 8.4 Ambient Conditions 8.5 Cable Specifications 8.6 Control Input/Output and Control Data Danfoss A/S © 01/2015 All rights reserved. MG20MC22...
  • Page 5 Contents Operating Instructions 8.7 Connection Tightening Torques 8.8 Fuses and Circuit Breakers 8.9 Power Ratings, Weight, and Dimensions 9 Appendix 9.1 Symbols, Abbreviations, and Conventions 9.2 Parameter Menu Structure Index MG20MC22 Danfoss A/S © 01/2015 All rights reserved.

  • Page 6: Introduction

    Do not use the frequency converter in applications, which MG20MCxx Replaces MG20MBxx are non-compliant with specified operating conditions and environments. Ensure compliance with the conditions Table 1.1 Document and Software Version specified in chapter 8 Specifications. Danfoss A/S © 01/2015 All rights reserved. MG20MC22...
  • Page 7 Pipe fill mode. • Sleep mode. • Real-time clock. • User configurable info texts. • Warnings and alarms. • Password protection. • Overload protection. • Smart logic control. • Dual Power rating (High/Normal Overload). MG20MC22 Danfoss A/S © 01/2015 All rights reserved.
  • Page 8 Motor output terminals 96 (U), 97 (V), 98 (W) Analog switches (A53), (A54) Mains input terminals 91 (L1), 92 (L2), 93 (L3) Relay 1 (01, 02, 03) Figure 1.1 Exploded View Enclosure Types B and C, IP55 and IP66 Danfoss A/S © 01/2015 All rights reserved. MG20MC22...
  • Page 9 Decoupling plate Serial bus terminal switch Grounding clamp (PE) Digital I/O and 24 V power supply Screened cable grounding clamp and strain relief Cover Figure 1.2 Exploded View Enclosure Type A, IP20 MG20MC22 Danfoss A/S © 01/2015 All rights reserved.

  • Page 10: Approvals And Certifications

    • Reduce harmonics on the AC More approvals and certifications are available. Contact the input. local Danfoss partner. Frequency converters of enclosure • type T7 (525–690 V) are UL certified for only 525–600 V. Stores the DC power. •...

  • Page 11: Safety

    Table 2.1. Failure to perform installation, start-up, and maintenance by qualified personnel can result in death or serious injury. • Installation, start-up, and maintenance must be performed by qualified personnel only. MG20MC22 Danfoss A/S © 01/2015 All rights reserved.
  • Page 12 An internal failure in the adjustable frequency drive can result in serious injury when the adjustable frequency drive is not properly closed. • Ensure that all safety covers are in place and securely fastened before applying power. Danfoss A/S © 01/2015 All rights reserved. MG20MC22...

  • Page 13: Mechanical Installation

    Input voltage, frequency and current (at low/high voltages) Output voltage, frequency and current (at low/high voltages) Enclosure type and IP rating Maximum ambient temperature Certifications Discharge time (Warning) Figure 3.1 Product Nameplate (Example) MG20MC22 Danfoss A/S © 01/2015 All rights reserved.
  • Page 14 Mount the unit vertically to a solid flat surface or to the optional back plate to provide cooling airflow. Use the slotted mounting holes on the unit for wall mounting, when provided. Danfoss A/S © 01/2015 All rights reserved. MG20MC22...
  • Page 15 Mechanical Installation Operating Instructions Figure 3.5 Top and Bottom Mounting Holes (B4, C3, C4) MG20MC22 Danfoss A/S © 01/2015 All rights reserved.

  • Page 16: Electrical Installation

    8.8 Fuses and • Circuit Breakers. Establish electrical contact between the cable screen and the frequency converter enclosure by using metal cable glands or by using the clamps Danfoss A/S © 01/2015 All rights reserved. MG20MC22...
  • Page 17 POTENTIAL EQUALISATION Risk of electrical interference, when the ground potential between the frequency converter and the control system is different. Install equalising cables between the system components. Recommended cable cross-section: 16 mm MG20MC22 Danfoss A/S © 01/2015 All rights reserved.

  • Page 18: Wiring Schematic

    *Terminal 37 (optional) is used for Safe Torque Off. For Safe Torque Off installation instructions, refer to the VLT Frequency Converters - Safe Torque Off Operating Instructions. **Do not connect cable screen. NOTICE! Actual configurations vary with unit types and optional equipment. Danfoss A/S © 01/2015 All rights reserved. MG20MC22...
  • Page 19 Frequency converter Motor, 3-phase and PE Output contactor Mains, 3-phase and reinforced PE Grounding rail (PE) Control wiring Cable insulation (stripped) Equalising min. 16 mm (0.025 in Figure 4.2 EMC-compliant Electrical Connection MG20MC22 Danfoss A/S © 01/2015 All rights reserved.

  • Page 20: Access

    96 (U), 97 (V), and 98 (W), see Figure 4.5. Figure 4.4 Access to Wiring for IP55 and IP66 Enclosures Tighten the terminals in accordance with the information provided in chapter 8.7 Connection Tightening Torques. Danfoss A/S © 01/2015 All rights reserved. MG20MC22...

  • Page 21: Ac Line Input Connection

    Figure 4.7 and Figure 4.8 show the removable frequency converter connectors. Terminal functions and default settings are summarised in Table 4.2. - LC - Figure 4.6 Example of Motor, Mains and Ground Wiring MG20MC22 Danfoss A/S © 01/2015 All rights reserved.
  • Page 22 MCT 10 Set-up Software. Integrated RC-Filter for cable screen. ONLY for connecting the screen in the event of EMC problems. 68 (+) RS485 Interface. A control card switch is 69 (-) provided for termination resistance. Danfoss A/S © 01/2015 All rights reserved. MG20MC22...

  • Page 23: Wiring To Control Terminals

    12 13 18 19 27 29 32 33 UNABLE TO START The AFE drive cannot operate without a signal on terminal 27, unless terminal 27 is reprogrammed. Figure 4.9 Connecting Control Wires MG20MC22 Danfoss A/S © 01/2015 All rights reserved.

  • Page 24: Voltage/Current Input Selection (Switches)

    To run STO, additional wiring for the frequency converter is protocols. See the option card documentation for ® installation and operation instructions. required. Refer to VLT Frequency Converters Safe Torque Off Operating Instructions for further information. Danfoss A/S © 01/2015 All rights reserved. MG20MC22...

  • Page 25: Installation Check List

    POTENTIAL HAZARD IN THE EVENT OF INTERNAL FAILURE Risk of personal injury if the frequency converter is not properly closed. • Before applying power, ensure that all safety covers are in place and securely fastened. MG20MC22 Danfoss A/S © 01/2015 All rights reserved.

  • Page 26: Commissioning

    For commissioning via PC, install the MCT 10 Set-up Software. The software is available for download (basic version) or for ordering (advanced version, order number 130B1000). For more information and downloads, see www.danfoss.com/BusinessAreas/DrivesSolutions/Software +MCT10/MCT10+Downloads.htm. Danfoss A/S © 01/2015 All rights reserved. MG20MC22...

  • Page 27: Glcp Layout

    24 V DC supply. Table 5.3 Legend to Figure 5.1, Navigation Keys The information displayed on the LCP can be customised for user application. Select options in the Quick Menu Q3-13 Display Settings. MG20MC22 Danfoss A/S © 01/2015 All rights reserved.

  • Page 28: Parameter Settings

    The message Empty indicates that no parameters • have been changed. For back-up, upload data into the LCP memory. • To download data to another frequency converter, connect the LCP to that unit and download the stored settings. Danfoss A/S © 01/2015 All rights reserved. MG20MC22...

  • Page 29: Restoring Default Settings

    This may take slightly longer than normal. up and check-out purposes. Application settings may vary. Manual initialisation does not reset the following frequency Enter data with power ON, but before operating the converter information: frequency converter. MG20MC22 Danfoss A/S © 01/2015 All rights reserved.

  • Page 30: Asynchronous Motor Set-Up

    In most situations, If a jumper wire is in place between control terminals 12 and 27, leave it provides optimum performance without further adjustments. Run a complete AMA for best performance. Danfoss A/S © 01/2015 All rights reserved. MG20MC22...

  • Page 31: Pm Motor Setup In Vvc

    1000 RPM as follows: Back EMF = (Voltage / RPM)*1000 = (320/1800)*1000 = 178. This is the value that must be programmed for parameter 1-40 Back EMF at 1000 RPM. MG20MC22 Danfoss A/S © 01/2015 All rights reserved.

  • Page 32: Synrm Motor Set-Up With Vvc

    1-14 Damping Gain. Increase the value in small Reduce parameter 1-66 Min. Current steps. Depending on the motor, a good value for this at Low Speed (<100%). parameter can be 10% or 100% higher than the default value. Danfoss A/S © 01/2015 All rights reserved. MG20MC22...

  • Page 33: Automatic Energy Optimisation (Aeo)

    4-12 Motor Speed Low Limit [Hz]. To activate AEO, set parameter 1-03 Torque Characteristics to [2] Auto Energy Optim. CT or [3] Auto Energy Optim. VT. MG20MC22 Danfoss A/S © 01/2015 All rights reserved.

  • Page 34: Local Control Test

    Check the sound and vibration levels of the motor to ensure that the system is working as intended. If warnings or alarms occur, see chapter 7.3 Warning and Alarm Types or chapter 7.4 List of Warnings and Alarms. Danfoss A/S © 01/2015 All rights reserved. MG20MC22...

  • Page 35: Application Set-Up Examples

    U - I Notes/comments: D IN 37 is an option. A OUT 0 - 10V A 54 U - I Table 6.1 Analog Current Feedback Transducer Table 6.3 Analog Voltage Feedback Transducer (4-wire) MG20MC22 Danfoss A/S © 01/2015 All rights reserved.
  • Page 36 Notes/comments: A IN A OUT D IN 37 is an option. 4 - 20mA A OUT U - I Table 6.7 Run/Stop Command with External Interlock Table 6.5 Analog Speed Reference (Current) Danfoss A/S © 01/2015 All rights reserved. MG20MC22...
  • Page 37 D IN Notes/comments: D IN D IN 37 is an option. D IN D IN D IN D IN +10 V A IN A IN A OUT Table 6.10 External Alarm Reset MG20MC22 Danfoss A/S © 01/2015 All rights reserved.
  • Page 38 Protection should be set to [1] +10 V Thermistor warning. A IN D IN 37 is an option. A IN RS-485 A OUT U - I Table 6.11 RS485 Network Connection Table 6.12 Motor Thermistor Danfoss A/S © 01/2015 All rights reserved. MG20MC22...

  • Page 39: Maintenance, Diagnostics And Troubleshooting

    The speed reference is given from external signals, serial communication, or internal preset references. Local The frequency converter uses [Hand On] control or reference values from the LCP. Table 7.2 Reference Site MG20MC22 Danfoss A/S © 01/2015 All rights reserved.
  • Page 40 (parameter group 5-1* is applied to the motor. Digital Inputs). The corresponding terminal is not active. • The DC Brake is activated via serial communication. Danfoss A/S © 01/2015 All rights reserved. MG20MC22...

  • Page 41: Warning And Alarm Types

    After the fault condition is Speed high Motor speed is above the value set in remedied, the frequency converter can be reset. It is then parameter 4-53 Warning Speed High. ready to start operation again. MG20MC22 Danfoss A/S © 01/2015 All rights reserved.

  • Page 42: List Of Warnings And Alarms

    Options are programmed in Warning parameter 14-12 Function at Mains Imbalance. Alarm On (Flashing) Trip-Lock On (Flashing) Troubleshooting • Check the supply voltage and supply currents to Figure 7.3 Status Indicator Lights the frequency converter. Danfoss A/S © 01/2015 All rights reserved. MG20MC22...
  • Page 43 If a KTY sensor is used, check for correct with measured motor current. connection between terminals 54 and 55. • If using a thermal switch or thermistor, check that the programming if parameter 1-93 Thermistor Source matches sensor wiring. MG20MC22 Danfoss A/S © 01/2015 All rights reserved.
  • Page 44 0 = The torque ref. was not reached before timeout. measuring the resistance to ground of the motor 1 = There was no brake feedback before timeout. leads and the motor with a megohmmeter. • Perform current sensor test. Danfoss A/S © 01/2015 All rights reserved. MG20MC22...
  • Page 45 WARNING/ALARM 34, Fieldbus communication fault WARNING/ALARM 28, Brake check failed The serial communication bus on the communication The brake resistor is not connected or not working. option card is not working. Check parameter 2-15 Brake Check. MG20MC22 Danfoss A/S © 01/2015 All rights reserved.
  • Page 46 Check for loose or missing wiring. 2064–2072 H081x: option in slot x has restarted. Contact the Danfoss supplier or Danfoss service if 2080–2088 H082x: option in slot x has issued a power-up wait. necessary. Note the code number for further trouble- 2096–2104 H983x: option in slot x has issued a legal power-up...
  • Page 47 Table 7.4 Code Numbers for Internal Faults ALARM 50, AMA calibration failed ALARM 39, Heat sink sensor Contact the Danfoss supplier or Danfoss Service. No feedback from the heatsink temperature sensor. ALARM 51, AMA check U and I The signal from the IGBT thermal sensor is not available on The settings for motor voltage, motor current, and motor the power card.
  • Page 48 Contact the supplier with the type code of the unit from the nameplate and the part numbers of ALARM 81, CSIV corrupt the cards to check compatibility. CSIV (Customer Specific Initialisation Values) file has syntax errors. Danfoss A/S © 01/2015 All rights reserved. MG20MC22...
  • Page 49 Cycle power to the frequency converter to determine if the warning/alarm returns. WARNING 250, New spare part A component in the adjustable frequency drive has been replaced. To resume normal operation, reset the adjustable frequency drive. MG20MC22 Danfoss A/S © 01/2015 All rights reserved.

  • Page 50: Troubleshooting

    Check if a reversing command is Deactivate reversing signal. in wrong programmed for the terminal in parameter direction group 5-1* Digital inputs. Wrong motor phase See chapter 5.5 Checking Motor Rotation. connection. Danfoss A/S © 01/2015 All rights reserved. MG20MC22...
  • Page 51 3-41 Ramp 1 Ramp Up Time. converter Check that motor data is entered correctly. Increase the current limit in acceleration parameter 4-18 Current Limit. Increase the problems torque limit in parameter 4-16 Torque Limit Motor Mode. MG20MC22 Danfoss A/S © 01/2015 All rights reserved.
  • Page 52 Turn off over-modulation in parameter 14-03 Overmodulation. Acoustic noise or vibration Change the switching pattern and frequency in parameter group 14-0* Inverter Switching. Increase Resonance Dampening in parameter 1-64 Resonance Dampening. Table 7.5 Troubleshooting Danfoss A/S © 01/2015 All rights reserved. MG20MC22...

  • Page 53: Specifications

    Estimated power loss at rated maximum load [W] Efficiency 0.98 0.98 0.98 0.98 0.98 0.98 0.98 0.98 0.98 Table 8.1 Mains Supply 1x200–240 V AC, Normal Overload 110% for 1 Minute, P1K1–P22K MG20MC22 Danfoss A/S © 01/2015 All rights reserved.

  • Page 54: Mains Supply 3X200-240 V Ac

    6, 4, 4 (10, 12, 12) ] ([AWG]) Estimated power loss at rated maximum load [W] Efficiency 0.94 0.94 0.95 0.95 Table 8.2 Mains Supply 3x200–240 V AC, PK25–PK75 Danfoss A/S © 01/2015 All rights reserved. MG20MC22...
  • Page 55 6, 4, 4 (10, 12, 12) ] [(AWG)] Estimated power loss at rated maximum load [W] 0.96 0.96 0.96 0.96 0.96 Efficiency Table 8.3 Mains Supply 3x200–240 V AC, P1K1–P3K7 MG20MC22 Danfoss A/S © 01/2015 All rights reserved.
  • Page 56 16, 10, 10 (6, 8, 8) 35 (2) ] ([AWG]) Estimated power loss at rated maximum load [W] 0.96 0.96 0.96 0.96 Efficiency Table 8.4 Mains Supply 3x200–240 V AC, P5K5–P15K Danfoss A/S © 01/2015 All rights reserved. MG20MC22...
  • Page 57 [mm ] ([AWG]) MCM, 4/0) Estimated power loss at rated maximum 1140 1143 1353 1400 1636 load [W] 0.96 0.97 0.97 0.97 0.97 Efficiency Table 8.5 Mains Supply 3x200–240 V AC, P18K–P45K MG20MC22 Danfoss A/S © 01/2015 All rights reserved.

  • Page 58: Mains Supply 1X380-480 V Ac

    120 (4/0) ]] ([AWG]) 1480 Estimated power loss at rated maximum load [W] 0.96 0.96 0.96 0.96 Efficiency Table 8.6 Mains Supply 1x380–480 V AC, Normal Overload 110% for 1 Minute, P7K5–P37K Danfoss A/S © 01/2015 All rights reserved. MG20MC22...

  • Page 59: Mains Supply 3X380-480 V Ac

    6, 4, 4 (10, 12, 12) disconnect [mm ] ([AWG]) Estimated power loss at rated maximum load [W] 0.93 0.95 0.96 0.96 0.97 Efficiency Table 8.7 Mains Supply 3x380–480 V AC, PK37–P1K5 MG20MC22 Danfoss A/S © 01/2015 All rights reserved.
  • Page 60 6, 4, 4 (10, 12, 12) disconnect [mm ] ([AWG]) Estimated power loss at rated maximum load [W] Efficiency 0.97 0.97 0.97 0.97 0.97 Table 8.8 Mains Supply 3x380–480 V AC, P2K2–P7K5 Danfoss A/S © 01/2015 All rights reserved. MG20MC22...
  • Page 61 16, 10, 10 (6, 8, 8) disconnect [mm ] ([AWG]) Estimated power loss at rated maximum load [W] Efficiency 0.98 0.98 0.98 0.98 0.98 Table 8.9 Mains Supply 3x380–480 V AC, P11K–P30K MG20MC22 Danfoss A/S © 01/2015 All rights reserved.
  • Page 62 (3/0, 2/0, 2/0) MCM, 4/0) ] ([AWG]) Estimated power loss 1083 1022 1384 1232 1474 at rated maximum load [W] Efficiency 0.98 0.98 0.98 0.98 0.99 Table 8.10 Mains Supply 3x380–480 V AC, P37K–P90K Danfoss A/S © 01/2015 All rights reserved. MG20MC22...

  • Page 63: Mains Supply 3X525-600 V Ac

    ] ([AWG]) Maximum cable cross-section 6,4,4 (10,12,12) mains disconnect [mm ] ([AWG]) Estimated power loss at rated maximum load [W] 0.97 0.97 0.97 0.97 Efficiency Table 8.11 Mains Supply 3x525–600 V AC, PK75–P2K2 MG20MC22 Danfoss A/S © 01/2015 All rights reserved.
  • Page 64 Type 1 Protection rating IP55/ Type 12/Type 3R Protection rating IP66/ NEMA 4X Output current Continuous (3x525–550 V) 11.5 Intermittent (3x525–550 18.4 V) [A] Continuous (3x551–600 V) Intermittent (3x551–600 17.6 V) [A] Danfoss A/S © 01/2015 All rights reserved. MG20MC22...
  • Page 65 (6, 8, 8) (1, 2, 2) disconnect [mm ] ([AWG]) Estimated power loss at rated maximum load 0.98 0.98 0.98 0.98 0.98 0.98 Efficiency Table 8.13 Mains supply 3x525–600 V AC, P11K–P37K MG20MC22 Danfoss A/S © 01/2015 All rights reserved.
  • Page 66 [mm ] ([AWG]) 4/0) Estimated power loss 1100 1100 1500 1500 1800 at rated maximum load [W] 0.98 0.98 0.98 0.98 Efficiency Table 8.14 Mains supply 3x525–600 V AC, P45K–P90K Danfoss A/S © 01/2015 All rights reserved. MG20MC22...

  • Page 67: Mains Supply 3X525-690 V Ac

    (10, 12, 12) ] ([AWG]) Estimated power loss at rated maximum load [W] Efficiency 0.96 0.96 0.96 0.96 0.96 0.96 0.96 Table 8.15 A3 Enclosure, Mains Supply 3x525–690 V AC IP20/Protected Chassis, P1K1–P7K5 MG20MC22 Danfoss A/S © 01/2015 All rights reserved.
  • Page 68 [mm ] ([AWG]) Estimated power loss at rated maximum load [W] Efficiency 0.98 0.98 0.98 0.98 0.98 Table 8.16 B2/B4 Enclosure, Mains Supply 3x525–690 V AC IP20/IP21/IP55 – Chassis/NEMA 1/NEMA 12, P11K–P22K Danfoss A/S © 01/2015 All rights reserved. MG20MC22...
  • Page 69 8) Enclosure sizes for N75K, N90K are D3h for IP20/Chassis, and D5h for IP54/Type 12. 9) Two wires are required. 10) Variant not available in IP21. 11) Type 3R is not available in A4 enclosures. MG20MC22 Danfoss A/S © 01/2015 All rights reserved.

  • Page 70: Line Power Supply

    150/160% for 1 minute, once in 10 minutes Overload torque (constant torque) maximum 150/160% for 1 minute, once in 10 minutes 2) Percentage relates to the nominal torque of the adjustable frequency drive, dependent on power size. Danfoss A/S © 01/2015 All rights reserved. MG20MC22...

  • Page 71: Ambient Conditions

    It is mandatory to ground the mains connection properly using T95 (PE) of the frequency converter. The ground connection cable cross section must be at least 10 mm or 2 rated mains wires terminated separately according to EN 50178. See also chapter 4.3.1 Grounding. Use unscreened cable. MG20MC22 Danfoss A/S © 01/2015 All rights reserved.

  • Page 72: Control Input/Output And Control Data

    Programmable digital inputs 4 (6) Terminal number 18, 19, 27 , 29 , 32, 33, Logic PNP or NPN Voltage level 0–24 V DC <5 V DC Voltage level, logic 0 PNP Danfoss A/S © 01/2015 All rights reserved. MG20MC22...
  • Page 73 24 V DC, 0.1 A Maximum terminal load (AC-1) on 4-6 (NC) (resistive load) 240 V AC, 2 A on 4-6 (NC) (inductive load @ cosφ 0.4) Maximum terminal load (AC-15) 240 V AC, 0.2 A MG20MC22 Danfoss A/S © 01/2015 All rights reserved.
  • Page 74 The USB connection is not galvanically isolated from protective ground. Use only an isolated laptop/PC as a connection to the USB connector on the adjustable frequency drive, or an isolated USB cable/drive. Danfoss A/S © 01/2015 All rights reserved. MG20MC22...

  • Page 75: Connection Tightening Torques

    The fuses in chapter 8.8.1 CE Compliance to chapter 8.8.2 UL Compliance are suitable for use on a circuit capable of delivering 100000 A (symmetrical), depending on the frequency converter voltage rating. With the proper fusing, the frequency converter short-circuit current rating (SCCR) is 100000 A MG20MC22 Danfoss A/S © 01/2015 All rights reserved.
  • Page 76 (37) 22–30 gG-80 (18.5) gG-150 (18.5) NZMB2-A200 aR-125 (22) aR-160 (22) 37–45 aR-160 (30) aR-200 (30) NZMB2-A250 aR-200 (37) aR-250 (37) Table 8.19 200–240 V, Enclosure Sizes A, B, and C Danfoss A/S © 01/2015 All rights reserved. MG20MC22...
  • Page 77 (55) aR-250 NZMB2-A250 aR-250 (75) 45–55 gG-100 (37) gG-150 (37) NZMB2-A200 gG-160 (45) gG-160 (45) 75–90 aR-200 (55) aR-250 NZMB2-A250 aR-250 (75) Table 8.20 380–480 V, Enclosure Sizes A, B, and C MG20MC22 Danfoss A/S © 01/2015 All rights reserved.
  • Page 78 (55) aR-160 (55) 75–90 aR-200 (75) aR-250 NZMB2-A250 45–55 gG-63 (37) gG-150 NZMB2-A200 gG-100 (45) 75–90 aR-160 (55) aR-250 NZMB2-A250 aR-200 (75) Table 8.21 525–600 V, Enclosure Sizes A, B, and C Danfoss A/S © 01/2015 All rights reserved. MG20MC22...
  • Page 79 CTI25M 10-16 gG-25 gG-63 gG-25 gG-63 gG-32 gG-32 gG-40 gG-63 gG-80 gG-63 gG-100 gG-80 gG-125 gG-100 gG-160 gG-100 gG-125 gG-125 gG-160 Table 8.22 525–690 V, Enclosure Sizes A, B, and C MG20MC22 Danfoss A/S © 01/2015 All rights reserved.
  • Page 80 JKS-200 JJN-200 – – – R200 – A2K-200R HSJ200 Table 8.23 1x200–240 V, Enclosure Sizes A, B, and C 1) Siba allowed up to 32 A. 2) Siba allowed up to 63 A. Danfoss A/S © 01/2015 All rights reserved. MG20MC22...
  • Page 81 JJN-125 – – – KTN-R-150 JKS-150 JJN-150 – – – KTN-R-200 JKS-200 JJN-200 – – – KTN-R-250 JKS-250 JJN-250 – – – Table 8.25 3x200–240 V, Enclosure Sizes A, B, and C MG20MC22 Danfoss A/S © 01/2015 All rights reserved.
  • Page 82 JJS-125 – – – KTS-R-150 JKS-150 JJS-150 – – – KTS-R-200 JKS-200 JJS-200 – – – KTS-R-250 JKS-250 JJS-250 – – – Table 8.27 3x380–480 V, Enclosure Sizes A, B, and C Danfoss A/S © 01/2015 All rights reserved. MG20MC22...
  • Page 83 A6K-125-R HSJ-125 KTS-R-150 JKS-150 JJS-150 – – – 2028220-150 KLS-R-150 A6K-150-R HSJ-150 KTS-R-175 JKS-175 JJS-175 – – – 2028220-200 KLS-R-175 A6K-175-R HSJ-175 Table 8.29 3x525–600 V, Enclosure Sizes A, B, and C MG20MC22 Danfoss A/S © 01/2015 All rights reserved.
  • Page 84 A6K-90-R HST-90 KTS-R-100 JKS-100 JJS-100 5014006-100 KLS-R-100 A6K-100-R HST-100 KTS-R-125 JKS-125 JJS-125 2028220-125 KLS-150 A6K-125-R HST-125 KTS-R-150 JKS-150 JJS-150 2028220-150 KLS-175 A6K-150-R HST-150 Table 8.30 3x525–690 V, Enclosure Sizes B and C Danfoss A/S © 01/2015 All rights reserved. MG20MC22...

  • Page 85: Power Ratings, Weight, And Dimensions

    1) See Figure 3.4 and Figure 3.5 for top and bottom mounting holes. 2) Depth of enclosure will vary with different options installed. Table 8.31 Power Ratings, Weight, and Dimensions, Enclosure Sizes A2-A5 MG20MC22 Danfoss A/S © 01/2015 All rights reserved.
  • Page 86 1) See Figure 3.4 and Figure 3.5 for top and bottom mounting holes. 2) Depth of enclosure will vary with different options installed. Table 8.32 Power Ratings, Weight, and Dimensions, Enclosure Sizes B1-B4, C1-C4 Danfoss A/S © 01/2015 All rights reserved. MG20MC22...

  • Page 87: Appendix

    Table 9.1 Symbols and Abbreviations Conventions Numbered lists indicate procedures. Bullet lists indicate other information. Italicised text indicates: • Cross reference. • Link. • Parameter name. All dimensions are in [mm]. 9.2 Parameter Menu Structure MG20MC22 Danfoss A/S © 01/2015 All rights reserved.
  • Page 88 ® Appendix AQUA Drive FC 202 Danfoss A/S © 01/2015 All rights reserved. MG20MC22...
  • Page 89 Appendix Operating Instructions MG20MC22 Danfoss A/S © 01/2015 All rights reserved.
  • Page 90 ® Appendix AQUA Drive FC 202 Danfoss A/S © 01/2015 All rights reserved. MG20MC22...
  • Page 91 Appendix Operating Instructions MG20MC22 Danfoss A/S © 01/2015 All rights reserved.

  • Page 92: Index

    Closed loop..................... 22 Environment................... 69 Communication option..............43 Exploded view..................6, 7 Conduct....................23 External alarm reset................35 Control External command..............0 , 8, 39 characteristic..................72 External controllers................4 External interlock.................. 35 Danfoss A/S © 01/2015 All rights reserved. MG20MC22...
  • Page 93 Interference isolation................23 Interlock....................34 Isolated main..................19 Open loop....................22 Items supplied..................11 Operation key..................25 Optional equipment.............. 19, 21, 24 Output power wiring................23 Jumper...................... 21 Output terminal..................24 Overcurrent protection..............14 MG20MC22 Danfoss A/S © 01/2015 All rights reserved.
  • Page 94 Troubleshooting................... 50 Run command..................32 True power factor................. 68 Run permissive................35, 38 Run/Stop command................34 UL compliance..................78 Unintended motor rotation.............. 10 Safe torque off..................22 Unintended start................9, 37 Safety......................10 Danfoss A/S © 01/2015 All rights reserved. MG20MC22...
  • Page 95 Index Operating Instructions Vibration....................11 Voltage imbalance................40 Voltage level................... 71 VVC+......................29 Warnings....................39 Weight....................83, 84 Windmilling.................... 10 Wire size.................... 14, 18 Wiring schematic.................. 16 MG20MC22 Danfoss A/S © 01/2015 All rights reserved.
  • Page 96 Danfoss shall not be responsible for any errors in catalogs, brochures or other printed material. Danfoss reserves the right to alter its products at any time without notice, provided that alterations to products already on order shall not require material changes in specifications previously agreed upon by Danfoss and the Purchaser. All trademarks in this material are property of the respective companies.

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