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Working Instructions, SP/Mechanical
Applicable for Z200/Z208
Contents
1
2
3
3
5
6
3/00021-1/FEA 209 544/81 E
Sony Ericsson Mobile Communications AB
Disassembly .....................................................................................................................2
Reassembly ....................................................................................................................11
Replacement of Mechanical Parts ...............................................................................21
3.1
Upper Inside Assy ...........................................................................................21
3.2
Dome Foil........................................................................................................22
Display assembly ...........................................................................................................24
3.2.1
Sub Display .....................................................................................................26
3.2.2
Main Display Assy ..........................................................................................28
3.3
Battery Connector............................................................................................30
3.4
Microphone Assy.............................................................................................31
3.5
Earphone Assy.................................................................................................32
3.6
Load Speaker Assy (Polyphonic) ....................................................................33
4
Vibrator Assy...................................................................................................34
4.1
Flexfilm (BTB to FPC) & Upper PCB Assy ...................................................35
4.2
Hinge Insert .....................................................................................................37
4.3
Hinge Mechanism............................................................................................38
4.4
Water Damage Indicator..................................................................................39
4.5
Magnet.............................................................................................................40
4.6
Nameplate........................................................................................................41
Process Tools for Label ................................................................................................42
Revision History ............................................................................................................43
Working Instructions, SP/Mechanical
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Summary of Contents for Sony Ericsson Z200
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Page 1: Table Of Contents
Load Speaker Assy (Polyphonic) ..............33 Vibrator Assy....................34 Flexfilm (BTB to FPC) & Upper PCB Assy ...........35 Hinge Insert .....................37 Hinge Mechanism....................38 Water Damage Indicator..................39 Magnet......................40 Nameplate......................41 Process Tools for Label ....................42 Revision History ......................43 3/00021-1/FEA 209 544/81 E Sony Ericsson Mobile Communications AB... -
Page 2: Disassembly
Equipment • ESD-gloves (cotton gloves) • ESD-wristband Instruction Figure Instruction Note Release the battery cover and remove it.(Fig. 1.1.) Fig 1.1 Release the battery and remove it.(Fig.1.2.) Fig 1.2 2(43) 3/00021-1/FEA 209 544/81 E Sony Ericsson Mobile Communications AB... - Page 3 No 5 (Fig 1.5) cause some damage to the plastics or other components. Fig 1.5 Remove the Sidekey with help of a pair of tweezers. (Fig 1.6) Fig 1.6 3(43) 3/00021-1/FEA 209 544/81 E Sony Ericsson Mobile Communications AB...
- Page 4 (Fig 1.9) Fig 1.9 Remove the Conductive Use a pair of Copper Film from tweezers to remove Shielding Case Lid (Fig the Conductive 1.10) Copper Film. Fig 1.10 4(43) 3/00021-1/FEA 209 544/81 E Sony Ericsson Mobile Communications AB...
- Page 5 System Connector with your fingers and lift. (Fig 1.13) Fig 1.13 Remove the Keypad with help of a pair of tweezers. (Fig. 1.14.) Fig 1.14 5(43) 3/00021-1/FEA 209 544/81 E Sony Ericsson Mobile Communications AB...
- Page 6 Lower Inside Cover Assy by pulling it apart, in the arrow direction as shown in the picture. (Fig. 1.17.) Fig 1.17 Untighten the 4 screws. (Fig. 1.18) Fig 1.18 6(43) 3/00021-1/FEA 209 544/81 E Sony Ericsson Mobile Communications AB...
- Page 7 Upper from the Upper Outside PCB Assy or the Cover Assy. (Fig. 1.22.) Upper Outside Cover Assy if you are not using the Front opening tool. Fig 1.22 7(43) 3/00021-1/FEA 209 544/81 E Sony Ericsson Mobile Communications AB...
- Page 8 ZIF-connector lock in the direction of the arrows on the picture. (Fig 1.25) Fig 1.25 Use a Flex film assembly tool to remove the Sub Display flex film. (Fig 1.26) Fig 1.26 8(43) 3/00021-1/FEA 209 544/81 E Sony Ericsson Mobile Communications AB...
- Page 9 Use a pair of tweezers to release the Main Display Assy connector by pulling the ZIF-connector lock in the direction of the arrows on the picture. (Fig. 1.30) Fig 1.30 9(43) 3/00021-1/FEA 209 544/81 E Sony Ericsson Mobile Communications AB...
- Page 10 Working Instructions, SP/Mechanical Figure Instruction Note Use a Flex film assembly tool to remove the Main Display Assy flexfilm. (Fig 1.31) Fig 1.31 10(43) 3/00021-1/FEA 209 544/81 E Sony Ericsson Mobile Communications AB...
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Page 11: Reassembly
(Fig 2.1) Fig 2.1 Close the ZIF-connector Be careful so you with a pair of tweezers. don’t harm the LCD (Fig 2.2) flex film. Fig 2.2 11(43) 3/00021-1/FEA 209 544/81 E Sony Ericsson Mobile Communications AB... - Page 12 (Fig 2.5) Fig 2.5 Close the ZIF-connector Be careful so you with a pair of tweezers. don’t harm the LCD (Fig 2.6) flex film. Fig 2.6 12(43) 3/00021-1/FEA 209 544/81 E Sony Ericsson Mobile Communications AB...
- Page 13 Connector Tape for Sub Display flex film (Fig 2.9) Fig 2.9 Apply the Conductive Copper Film for the Main Display Assy, as shown in the picure. (Fig 2.10) Fig 2.10 13(43) 3/00021-1/FEA 209 544/81 E Sony Ericsson Mobile Communications AB...
- Page 14 Upper Outside and Flex film Plate Cover Assy, as shown at has been mounted the picture. (Fig 2.14) correctly before you reassemble the Upper Inside Cover Assy. Fig 2.14 14(43) 3/00021-1/FEA 209 544/81 E Sony Ericsson Mobile Communications AB...
- Page 15 Cover Assy, as shown at the picture. (Fig 2.17) Fig 2.17 Make sure that the Board to board flexfilm is in the correct position, according to the picture. (Fig 2.18) Fig 2.18 15(43) 3/00021-1/FEA 209 544/81 E Sony Ericsson Mobile Communications AB...
- Page 16 Mechanism. Assemble the Upper Outside cover Assy and the Lower Inside Cover Assy. (Fig 2.20) Fig 2.20 Position the Keypad inside the Lower Inside Cover Assy. (Fig 2.21) Fig 2.21 16(43) 3/00021-1/FEA 209 544/81 E Sony Ericsson Mobile Communications AB...
- Page 17 (Fig 2.23) Fig 2.23 Antenna Conn. Make sure that the antenna connector and antenna flex film is connected well. (Fig 2.24) See picture as left. Fig 2.24 17(43) 3/00021-1/FEA 209 544/81 E Sony Ericsson Mobile Communications AB...
- Page 18 Sidekey when you Assy with a pair of mount it. tweezers. (Fig 2.28) (The longer pin should be down) See description for position of Sidekey, in the picture. Fig 2.28 18(43) 3/00021-1/FEA 209 544/81 E Sony Ericsson Mobile Communications AB...
- Page 19 No.1 to No.4. Window, and (Fig 2.31) Sidekey will be correct positioned before you tighten the 4 screws. Fig 2.31 Mount the Antenna/Hinge Cover. (Fig 2.32) Fig 2.32 19(43) 3/00021-1/FEA 209 544/81 E Sony Ericsson Mobile Communications AB...
- Page 20 Outside Cover Assy, Push the exchange cover (1) and press it (2) (Fig 2.33) Fig 2.33 Connect the Battery. (Fig 2.34) Fig 2.34 Assemble the Battery Cover. (Fig 2.35) Fig 2.35 20(43) 3/00021-1/FEA 209 544/81 E Sony Ericsson Mobile Communications AB...
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Page 21: Replacement Of Mechanical Parts
Vibrator can cause damage Assy. on the vibrator. (Fig 3.1.2) Fig 3.1.2 • Assemble the phone as described in 2 reassembly (page 14-20), follow steps 13-34. 21(43) 3/00021-1/FEA 209 544/81 E Sony Ericsson Mobile Communications AB... -
Page 22: Dome Foil
Clean the PCB to the guide holes on the surface from glue PCB as shown in the and dust. picture. (Fig 3.2.3) Always use a pair of tweezers. Fig 3.2.3 22(43) 3/00021-1/FEA 209 544/81 E Sony Ericsson Mobile Communications AB... - Page 23 Mount the Conductive Sponge into the correct position as shown in the picture. (Fig 3.2.4) Fig 3.2.4 • Assemble the phone as described in 2 reassembly (page 16-20), follow steps 20-32. 23(43) 3/00021-1/FEA 209 544/81 E Sony Ericsson Mobile Communications AB...
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Page 24: Display Assembly
Arima Main Display Wintek Main Display Rear side Rear side On the Wintek display there is significant differences in the marked area compared to the Arima Display (Rear side). 24(43) 3/00021-1/FEA 209 544/81 E Sony Ericsson Mobile Communications AB... - Page 25 NOTE! When using and replacing an Wintek’s LCD, please do not forget to upgrade the software to R6C . Otherwise, the phones will show no display (Wintec is only working with R6C SW). 25(43) 3/00021-1/FEA 209 544/81 E Sony Ericsson Mobile Communications AB...
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Page 26: Sub Display
Remove the Sub Display flex film with a Flex film assembly tool. (Fig 3.3.2) Fig 3.3.2 Pick up a new Sub Avoid any contact Display. with all surfaces. Use gloves. 26(43) 3/00021-1/FEA 209 544/81 E Sony Ericsson Mobile Communications AB... - Page 27 (Fig 3.3.4) film. Fig 3.3.4 Apply the Sub LCD Connector Tape (Fig 3.3.5) Fig 3.3.5 • Assemble the phone as described in chapter 2 reassembly (page 11-20), follow steps 10-32. 27(43) 3/00021-1/FEA 209 544/81 E Sony Ericsson Mobile Communications AB...
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Page 28: Main Display Assy
Use gloves. Mount the Load Speaker Do not press on the (Polyphonic) Assy in spring connectors. the cavity with the spring connectors facing upwards. (Fig. 3.3.8) Fig 3.3.8 28(43) 3/00021-1/FEA 209 544/81 E Sony Ericsson Mobile Communications AB... - Page 29 Apply the Earphone outer gasket (Fig 3.3.11) Fig 3.3.11 Apply the Display gasket. (Fig 3.3.12) Fig 3.3.12 • Assemble the phone as described in 2 reassembly (page 11-20), follow steps 10-32. 29(43) 3/00021-1/FEA 209 544/81 E Sony Ericsson Mobile Communications AB...
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Page 30: Battery Connector
If the connector is bend or it does not fit correct, replace it. Fig 3.4.2 • Assemble the phone as described in 2 reassembly (page 18-20), follow steps 26-32. 30(43) 3/00021-1/FEA 209 544/81 E Sony Ericsson Mobile Communications AB... -
Page 31: Microphone Assy
Main PCB. (Fig picture and 3.5.2) explaination below.) Fig 3.5.2 Microphone System Connector Microphone System Connector • Assemble the phone as described in 2 reassembly (page 17-20), follow steps 21-32. 31(43) 3/00021-1/FEA 209 544/81 E Sony Ericsson Mobile Communications AB... -
Page 32: Earphone Assy
Assy in the cavity with spring connectors. the spring connectors facing upwards. (Fig 3.6.3) Fig 3.6.3 • Assemble the phone as described in 2 reassembly (page 11-20), follow steps 1-32. 32(43) 3/00021-1/FEA 209 544/81 E Sony Ericsson Mobile Communications AB... -
Page 33: Load Speaker Assy (Polyphonic)
Polyphonic Assy in the spring connectors. cavity with the spring connectors facing upwards. (Fig. 3.7.2) Fig 3.7.2 • Assemble the phone as described in 2 reassembly (page 11-20), follow steps 1-32. 33(43) 3/00021-1/FEA 209 544/81 E Sony Ericsson Mobile Communications AB... -
Page 34: Vibrator Assy
Do not press on the flywheel, it can cause damage on the vibrator. Fig 3.8.2 • Assemble the phone as described in 2 reassembly (page 14-20), follow steps 13-32. 34(43) 3/00021-1/FEA 209 544/81 E Sony Ericsson Mobile Communications AB... -
Page 35: Flexfilm (Btb To Fpc) & Upper Pcb Assy
(Fig 3.9.2) Fig 3.9.2 Remove the Flexfilm (BTB to FPC) with a Flex film Assembly tool. (Fig 3.9.3) Fig 3.9.3 35(43) 3/00021-1/FEA 209 544/81 E Sony Ericsson Mobile Communications AB... - Page 36 Pick up a new Tape/Zif connector. Apply the Tape/Zif connector with a pair of tweezers. (Fig 3.9.6) Fig 3.9.6 • Assemble the phone as described in 2 reassembly (page 11-20), follow steps 1-32. 36(43) 3/00021-1/FEA 209 544/81 E Sony Ericsson Mobile Communications AB...
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Page 37: Hinge Insert
Cover Assy with a pair of tweezers as shown at the picture. (Fig 3.10.2) Fig3.10.2 • Assemble the phone as described in 2 reassembly (page 15-20), follow steps 16-32. 37(43) 3/00021-1/FEA 209 544/81 E Sony Ericsson Mobile Communications AB... -
Page 38: Hinge Mechanism
Mechanism into the Upper Outside Cover Assy with a pair of tweezers. (Fig3.11.2) Fig 3.11.2 • Assemble the phone as described in 2 reassembly (page 16-20), follow steps 17-32. 38(43) 3/00021-1/FEA 209 544/81 E Sony Ericsson Mobile Communications AB... -
Page 39: Water Damage Indicator
Damage Indicator. Apply the Water Damage Indicator with a pair of tweezers. (Fig 3.12.2) Fig 3.12.2 • Assemble the phone as described in 2 reassembly (page 19-20), follow steps 28-32. 39(43) 3/00021-1/FEA 209 544/81 E Sony Ericsson Mobile Communications AB... -
Page 40: Magnet
If the problem replace it in the cavety. still occours, (The mark is at the replace Upper bottom) Inner Cover. (Fig 3.13.3) See chapter 3.1 Upper inside Cover Fig 3.13.3 40(43) 3/00021-1/FEA 209 544/81 E Sony Ericsson Mobile Communications AB... -
Page 41: Nameplate
Don’t reuse used Nameplate. Nameplate Apply the Nameplate Make sure that with a pair of tweezers. the surface is (Fig 3.14.2) clean before applying the new Nameplate. Fig 3.14.2 41(43) 3/00021-1/FEA 209 544/81 E Sony Ericsson Mobile Communications AB... -
Page 42: Process Tools For Label
The Label Markingplate label. should be centred and parallel to the sides of the cavity. (Fig. 4.1) Fig 4.1 42(43) 3/00021-1/FEA 209 544/81 E Sony Ericsson Mobile Communications AB... -
Page 43: Revision History
Page 25 (reg the the two displays “Arima and Wintec” LCD), just adding the missing (but important) information: “Don´t forget to update to SW R6C SW when using Wintec LCD”. 43(43) 3/00021-1/FEA 209 544/81 E Sony Ericsson Mobile Communications AB...