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Ice-O-Matic GEM Series Installation, Start-Up And Maintenance Manual

Ice-O-Matic GEM Series Installation, Start-Up And Maintenance Manual

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Installation, Start-up and Maintenance Manual
GEM-MFI Series
60 hz.
Ice-O-Matic
11100 East 45th Ave
Denver, Colorado 80239
Part Number 9081403-01 Rev. G

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Summary of Contents for Ice-O-Matic GEM Series

  • Page 1 Installation, Start-up and Maintenance Manual GEM-MFI Series 60 hz. Ice-O-Matic 11100 East 45th Ave Denver, Colorado 80239 Part Number 9081403-01 Rev. G...
  • Page 2 Sustainability Program Ice-O-Matic is devoted to sustainability in every aspect of our business. To offset the carbon footprint of our factory in Denver, we not only recycle materials in our packaging and manufacturing but also recycle our industrial and office waste products.
  • Page 3: Table Of Contents

    GEM-MFI SERIES Table Of Contents Table of Contents Introduction ..........................Page i Warranty ............................Page i Table Of Contents ........................Page ii Freight Claim Procedure ......................Page iii For The Installer (Guidelines) ...................... Page 1 For The Installer (Applications) ....................Page 5 For The Installer (Location) ......................
  • Page 4 If loss or damage does not appear until merchandise has been unpacked, make a written request for inspection by the carrier within 15 days of the delivery date. Then file a claim on a form from the carrier. File Claim Without Delay Do Not Return Damaged Merchandise to Ice-O-Matic Page iii...
  • Page 5 For the Installer(Guidelines) Installation Guidelines: For proper operation of the Ice-O-Matic ice machine, the following installation guidelines must be followed. Failure to do so may result in loss of production capacity, premature part failures, and may void all warranties. Ambient Operating Air Temperatures: (Including Remote Condenser, See Below) Minimum Operating Temperature: 50°F (10°C)
  • Page 6 GEM-MFI SERIES For the Installer(Guidelines) 21” Air and Water Cooled Page 2...
  • Page 7 GEM-MFI SERIES For The Installer (Guidelines) 21”Remote Page 3...
  • Page 8 GEM-MFI SERIES For The Installer (Guidelines) 30” Remote Page 4...
  • Page 9 ●B700-30, B1000-48, B1300-48, B1325-60, B1600-60 Dispenser Application The GEM Series can be placed on and used with certain ice and beverage dispensers listed below. Kits are required for proper operation. The MFI Series is not approved for dispenser application. Dispenser...
  • Page 10 If the ice machine is to be mounted on a bin or dispenser other than an Ice-O-Matic, refer to the manufacturer’s instructions for machine mounting. Ice-O-Matic will not be responsible for damage or injury that results from unexpected closing of the bin door as a result of the ice machine being too far forward on the bin.
  • Page 11 GEM-MFI SERIES For the Installer (Location) Allow 6 “Clearance for Air Circulation Allow 6 “Clearance for Air Circulation A proper installation locates the ice machine indoors, but in a Two Units on One Bin place where the heat and noise it produces are not objectionable.
  • Page 12 ● Calculation: Drop(s) + Rise(s) + Horizontal Run = dd+rd+hd=Calculated Line Length Configurations that do NOT meet these requirements must receive written authorization from Ice-O-Matic. This includes multipass or rack system remote condensers. Do NOT: ● Route a line set that rises, then falls, then rises.
  • Page 13 GEM-MFI SERIES Remote Condenser Remote Condenser Location: Limited to a 25 foot or a 40 foot length of precharged refrigerant tubing connecting the ice machine to the remote condenser. The remote condenser must be above or level with the ice machine. Select the best available location, protecting the remote condenser from extremes of dirt, dust and sun.
  • Page 14: Remote Condenser

    GEM-MFI SERIES Remote Condenser Typical Installation REMOTE CONDENSER ICE MACHINE Page 10...
  • Page 15 GEM-MFI SERIES Remote Condenser Coupling Instructions: Initial Connections: 1. Remove the protector caps and plugs. Wipe the seats and threaded surfaces with a clean cloth to be certain that no foreign matter remains on them. 2. Lubricate the inside of the couplings, especially the O-Rings with refrigerant oil. 3.
  • Page 16: For The Plumber

    GEM-MFI SERIES For the Plumber Water Inlet: ●Air Cooled Models: The recommended water supply is clean, cold water. Use 3/8 inch O.D. copper tubing, connect to the 3/8 inch FPT at the back of the cabinet. Install a hand valve near the machine to control the water supply.
  • Page 17 GEM-MFI SERIES For the Plumber Water Inlet: ●Remote Cooled Models: The recommended water supply is cold water. Use 3/8 inch O.D. copper tubing, connect to the 3/8 FPT on the back of the cabinet. Install a hand valve near the machine to control the water supply. Drains: ●Remote Cooled Models: There is one 3/4 inch FPT drain at the back of the cabinet;...
  • Page 18 GEM-MFI SERIES For the Electrician Electrical Connections: Check the ice machine nameplate (located on the back panel) for the voltage requirements, and minimum circuit ampacity. The ice machine requires a solid chassis to earth ground. Connect the ice machine to its own electrical circuit so it is individually fused. Voltage variation must remain within the limitations, even under starting conditions.
  • Page 19 GEM-MFI SERIES For the Electrician INSTALLATION MUST CONFORM TO ALL APPLICABLE CODES. Connect the electrical power to the unit to the wires in the junction box at the rear of the machine. Check the nameplate (located on the back panel) for the voltage requirements, and for the minimum circuit ampacity. The machine requires a solid chassis to earth ground wire.
  • Page 20: For The Installer (Completed Remote Installation)

    GEM-MFI SERIES For the Installer (Complete Remote Installation) Completed Installation-Remote Condenser A typical installation should generally appear as illustrated below. The best place for the remote condenser is above the ice machine, although other locations are permissible. Roof Cut-A-Way Remote Line Set Ice Machine Page 16...
  • Page 21 GEM-MFI SERIES For the Installer (Check List) Final Check List: Air and Water Cooled _______1. Is the ice machine installed indoors in a location where the air and water temperatures are controlled and where they do not exceed the design limitations? _____2.
  • Page 22 GEM-MFI SERIES For the Installer Final Check List: Remote ___1. Is the ice system installed indoors in a location where air Condenser Leveled? and water temperatures are controlled, and where they do not exceed the design limitations? ___2. Is there an electrical service within sight of the installed Roof Holes Sealed? machine? Has the voltage...
  • Page 23: Start Up

    7. Clean and/or sanitize the storage bin interior, wipe off the exterior with a clean, damp cloth. 8. Give the owner/user the service manual, instruct him/her in the operation of the unit, and make sure they know who to call for service. 9. Fill out the manufacturer’s registration and mail it to Ice-O-Matic. Page 19...
  • Page 24 8. Clean and/or sanitize the storage bin interior, wipe off the exterior with a clean, damp cloth. 9. Give the owner/user the service manual, instruct him/her in the operation of the unit, and make sure they know who to call for service. 10. Fill out the manufacturer’s registration and mail it to Ice-O-Matic. Page 20...
  • Page 25 Because the RO process removes all minerals and metals from the water it can promote the faster growth of microbial, mold and slime. If RO water is used, Ice-O-Matic recommends the water pH is verified to be a neutral 7.0 to minimize the corrosive effects.
  • Page 26: Sanitizing And Cleaning

     Citric Acid 3% to 7% Ice-O-Matic recommends cleaning be done by a trained technician and that they follow detailed steps as prescribed in the Installation and Service Manuals. Most cleaners list in their instructions as ounces to a gallon mixture for proper level of solution. Pouring undiluted cleaner directly into the water reservoir may not give proper dilution level.
  • Page 27: Condenser Cleaning

    GEM-MFI SERIES Condenser Cleaning ● Clean the condenser: the condenser may appear to be clean on the surface, but it can still be clogged internally. Check with a flashlight from the front to see if light can be seen through the condenser fins. The condenser coil must be kept clean.
  • Page 28 GEM-MFI SERIES Condenser Cleaning Clean the air cooled condenser: Air flow on this model is from front to back, so the inside of the ice machine will have to be available to clean the air cooled condenser. Use a vacuum cleaner or coil cleaner if needed. DO NOT use a wire brush. ●...
  • Page 29 GEM-MFI SERIES Service History What to Do Before Calling for Service: ●Check the water supply to the ice machine. The ice machine is designed to shut off if there is no water to it. Check the water filters if there are any. ●Check the power supply to the ice machine.