Husqvarna HUV 4214 2009 Maintenance And Service Manual page 6

Under seat Center Panel Installation ......................................................................................................... 4-21
Rear Fender................................................................................................................................................ 4-21
Rear Fender Removal.............................................................................................................................. 4-21
Rear Fender Installation ........................................................................................................................... 4-22
Cargo Bed................................................................................................................................................... 4-22
Cargo Bed Removal ................................................................................................................................ 4-22
Cargo Bed Installation.............................................................................................................................. 4-23
SECTION 5 - ACCELERATOR AND BRAKE PEDAL GROUP ............................................................................ 5-1
Accelerator Pedal Removal ............................................................................................................................ 5-1
Accelerator Pedal Installation ......................................................................................................................... 5-3
Accelerator Cable Removal ............................................................................................................................ 5-4
Accelerator Cable Installation ......................................................................................................................... 5-6
Accelerator Cable Adjustment ........................................................................................................................ 5-7
Brake Pedal Removal .................................................................................................................................... 5-8
Brake Pedal Installation ................................................................................................................................. 5-9
Brake Pedal Adjustment................................................................................................................................. 5-9
SECTION 6 - BRAKES ..................................................................................................................................... 6-1
General Information ....................................................................................................................................... 6-1
Troubleshooting............................................................................................................................................. 6-1
Brake System Troubleshooting ................................................................................................................... 6-1
Brake System Inspection............................................................................................................................ 6-4
Hydraulic and Mechanical Components........................................................................................................... 6-6
Brake Fluid Reservoir ................................................................................................................................ 6-7
Brake Hose Replacement........................................................................................................................... 6-7
Brake Pads and Caliper ........................................................................................................................... 6-12
Brake Discs............................................................................................................................................. 6-14
Master Cylinder Replacement................................................................................................................... 6-15
Bleeding the Hydraulic Brake System ........................................................................................................... 6-16
Vacuum Bleeding of Brakes on a DOT 5 Fluid Filled System ...................................................................... 6-17
Manual Bleeding of Brakes on a DOT 5 Fluid Filled System ....................................................................... 6-17
Refilling the Hydraulic System .................................................................................................................. 6-18
Park Brake System ...................................................................................................................................... 6-19
Park Brake Cable Removal ...................................................................................................................... 6-19
Park Brake Cable Installation.................................................................................................................... 6-23
Park Brake Handle Removal .................................................................................................................... 6-25
Park Brake Handle Installation.................................................................................................................. 6-25
Park Brake Adjustment ............................................................................................................................ 6-25
SECTION 7 - STEERING AND FRONT SUSPENSION ....................................................................................... 7-1
Steering Wheel.............................................................................................................................................. 7-1
Steering Wheel Removal............................................................................................................................ 7-1
Steering Wheel Installation ......................................................................................................................... 7-2
Steering Column............................................................................................................................................ 7-2
Steering Column Removal.......................................................................................................................... 7-2
Steering Column Installation....................................................................................................................... 7-4
Rack and Pinion ............................................................................................................................................ 7-5
Rack and Pinion Removal .......................................................................................................................... 7-5
Rack and Pinion Installation ....................................................................................................................... 7-6
Front Suspension .......................................................................................................................................... 7-7
Wheel Alignment ....................................................................................................................................... 7-7
Strut Removal and Inspection..................................................................................................................... 7-8
Strut Installation......................................................................................................................................... 7-9
Steering Knuckle Removal ......................................................................................................................... 7-9
Steering Knuckle Installation .....................................................................................................................7-11
A-Arm Removal ........................................................................................................................................7-11
A-Arm Installation .................................................................................................................................... 7-12
Ball Joint Removal ................................................................................................................................... 7-12
Ball Joint Installation ................................................................................................................................ 7-13
Front Wheel Bearings and Hubs ................................................................................................................... 7-13
Page iv 2009-2010 HUV 4214, HUV 4414, and HUV 4414X Maintenance and Service Manual