Danfoss VLT MCB 113 Operating Manual
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Danfoss VLT MCB 113 Operating Manual

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Operating Guide
VLT® Extended Relay Card MCB 113
VLT® HVAC Drive FC 102, VLT® Refrigeration
Drive FC 103, VLT® AQUA Drive FC 202, VLT® Au-
tomationDrive FC 301/FC 302

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Summary of Contents for Danfoss VLT MCB 113

  • Page 1 Operating Guide VLT® Extended Relay Card MCB 113 VLT® HVAC Drive FC 102, VLT® Refrigeration Drive FC 103, VLT® AQUA Drive FC 202, VLT® Au- tomationDrive FC 301/FC 302...

  • Page 3: Table Of Contents

    6-7* Analog Output 3 MCB 113 4.3.2 6-8* Analog Output 4 MCB 113 14-** 24 V DC External Supply 4.4.1 14-8* Options 16-** Data Readouts 4.5.1 16-6* Inputs and Outputs 5 Specifications Relays Digital Inputs Analog Outputs Danfoss A/S © 2020.01 AQ322553864968en-000101 / | 3...
  • Page 4 Operating Guide | VLT® Extended Relay Card MCB 113 Contents 6 Appendix Abbreviations Conventions 4 | Danfoss A/S © 2020.01 AQ322553864968en-000101 /...

  • Page 5: Introduction

    • VLT® FC Series Design Guides provide detailed capabilities and functionality to design motor control systems for various applications. Technical documentation for other product options is available at www.danfoss.com. 1.5 Product Overview 1.5.1 Intended Use The VLT® Extended Relay Card MCB 113 is exclusively intended for use in option slot C1. The option is constructed as a standard C1 option compatible with the following VLT®...

  • Page 6: Type Approvals And Certifications

    Order number 130B7532 B (except B3), C, D, E, and F 130B7533 1.6 Type Approvals and Certifications The following list is a selection of possible type approvals and certifications for Danfoss drives: 6 | Danfoss A/S © 2020.01 AQ322553864968en-000101 / 130R0353...
  • Page 7 Operating Guide | VLT® Extended Relay Card MCB 113 N O T I C E The specific approvals and certification for the drive are on the nameplate of the drive. For more information, contact the local Danfoss office or partner. Danfoss A/S © 2020.01 AQ322553864968en-000101 / 130R0353| 7...

  • Page 8: Safety

    Minimum waiting time (minutes) 200–240 1.1–3.7 kW (1.5–5 hp) – 5.5–45 kW (7.5–60 hp) 380–480 1.1–7.5 kW (1.5–10 hp) – 11–90 kW (15–125 hp) 525–600 1.1–7.5 kW (1.5–10 hp) – 11–90 kW (15–125 hp) 8 | Danfoss A/S © 2020.01 AQ322553864968en-000101 / 130R0353...
  • Page 9 Contact with rotating shafts and electrical equipment can result in death or serious injury. Ensure that only trained and qualified personnel perform installation, start-up, and maintenance. Ensure that electrical work conforms to national and local electrical codes. Follow the procedures in this guide. Danfoss A/S © 2020.01 AQ322553864968en-000101 / 130R0353| 9...

  • Page 10: Installation

    If the MCB 113 is used with VLT® Motion Control MCO 305, use the 60 mm mounting kit. 3.2 Electrical Installation 3.2.1 Safety Instructions 2.1 Safety Precautions for general safety instructions. 10 | Danfoss A/S © 2020.01 AQ322553864968en-000101 / 130R0353...

  • Page 11: Wiring Schematic

    The connections of these relays differ from the standard relays of the drives. The coil is between T2 and T3 and not between T1 and T2. Digital inputs are programmed for either PNP or NPN in parameter 5-00 Digital I/O Mode. Danfoss A/S © 2020.01 AQ322553864968en-000101 / 130R0353| 11...
  • Page 12 Installation Operating Guide | VLT® Extended Relay Card MCB 113 24 V DC Par. 5-00 24 V (NPN) 0 V (PNP)* Illustration 3: Programming Digital Inputs 12 | Danfoss A/S © 2020.01 AQ322553864968en-000101 / 130R0353...

  • Page 13: Wiring Schematic - Following Namur

    24 V supply is available on X58 if parameter 14-80 Option Supplied by External 24VDC is set to [0] No. The relays support a combination of 24 V and 250 V signals as long as there is an unused relay in between. Danfoss A/S © 2020.01 AQ322553864968en-000101 / 130R0353| 13...
  • Page 14 8 9 10 11 12 8 9 10 11 12 Live Live PELV Live Live Live PELV PELV PELV PELV PELV part part part part part Illustration 5: Valid Connections for Galvanic Isolation 14 | Danfoss A/S © 2020.01 AQ322553864968en-000101 / 130R0353...

  • Page 15: Parameter Setup

    Enable start reverse [13] [14] All, terminal 29 Preset reference on [15] Preset ref bit 0 [16] Preset ref bit 1 [17] Preset ref bit 2 [18] Freeze reference [19] Freeze output [20] Danfoss A/S © 2020.01 AQ322553864968en-000101 / 130R0353| 15...
  • Page 16 Mech. brake feedb. [70] Mech. brake feedb. inv. [71] PID error inv. [72] PID reset I-part [73] PID enable [74] MCO specific [75] PTC card 1 [80] PROFIdrive OFF2 [91] PROFIdrive OFF3 [92] 16 | Danfoss A/S © 2020.01 AQ322553864968en-000101 / 130R0353...
  • Page 17 In all drive series, except for VLT® AutomationDrive FC 301, terminals 27 and 29 also function as an output. The VLT® Extended Relay Card MCB 113 option has the following terminals: Analog outputs • X45/1 • X45/3 Digital inputs Danfoss A/S © 2020.01 AQ322553864968en-000101 / 130R0353| 17...
  • Page 18 To ensure that the drive stops, configure a digital output to [27] Torque limit and stop. Connect this digital output to a digital input that is configured as coast. Start (Default digital input 18): Select start for a start/stop command. Logic 1 = start, logic 0 = stop. 18 | Danfoss A/S © 2020.01 AQ322553864968en-000101 / 130R0353...
  • Page 19 Speed down. If speed up/speed down is used, the speed change always follows ramp 2 (parameter 3-51 Ramp 2 Ramp Up Time and parameter 3-52 Ramp 2 Ramp Down Time) in the range 0–parameter 3-03 Maximum Reference. Danfoss A/S © 2020.01 AQ322553864968en-000101 / 130R0353| 19...

  • Page 20: Set-Up Select Bit

    Precise stop function in parameter 1-83 Precise Stop Function acts as counter stop or speed compensated counter stop with or without reset. Set the counter value in parameter 1-84 Precise Stop Counter Value. 20 | Danfoss A/S © 2020.01 AQ322553864968en-000101 / 130R0353...

  • Page 21: Ramp Bit

    Sends a latched stop signal when the precise stop function is activated in parameter 1-83 Precise Stop cise stop in- Function. The latched precise stop inverse function is available for terminals 18 or 19. verse Danfoss A/S © 2020.01 AQ322553864968en-000101 / 130R0353| 21...

  • Page 22: Digipot Clear [57] All

    [s], parameter 30-26 Delay Before Measurements, parameter 30-27 Light Load Speed [%], parameter 30-28 Evacuation Speed [%], and parameter 30-29 Ramp Time for light-load detection configurations. N O T I C E Flying start overrules light load detection. 22 | Danfoss A/S © 2020.01 AQ322553864968en-000101 / 130R0353...
  • Page 23 This option is available only with IMC software version 48.XX. Activates the master offset selected in parameter 3-26 Master Offset when parameter 17-93 Master Offset Selection has a selection from [1] Absolute to [5] Relative Touch Sensor. Danfoss A/S © 2020.01 AQ322553864968en-000101 / 130R0353| 23...
  • Page 24 N O T I C E [114] Sync. to Pos. Mode This option is available only with IMC software version 48.XX. Select positioning in synchronization mode. 24 | Danfoss A/S © 2020.01 AQ322553864968en-000101 / 130R0353...
  • Page 25 Speed is set relative to parameter 3-27 Virtual Master Max Ref by the source selected in parameter 3-15 Reference Resource 1 or fieldbus REF1. • Acceleration and deceleration are set as defined in parameter group 3-6* Ramp 3. Danfoss A/S © 2020.01 AQ322553864968en-000101 / 130R0353| 25...
  • Page 26 4-8* Power Limit. Table 15: 5-12 Terminal 27 Digital Input Option Function Functions are described in parameter group 5-1* Digital Inputs. No operation Reset Coast inverse Coast and reset inv. Quick stop inverse 26 | Danfoss A/S © 2020.01 AQ322553864968en-000101 / 130R0353...
  • Page 27 [57] DigiPot clear [58] DigiPot Hoist [62] Reset Counter A [65] Reset Counter B [70] Mech. brake feedb. [71] Mech. brake feedb. inv. [72] PID error inverse [73] PID reset I part Danfoss A/S © 2020.01 AQ322553864968en-000101 / 130R0353| 27...
  • Page 28 Sync. to pos. mode [115] Home sensor [116] Home sensor inv. [117] Touch sensor [118] Touch sensor inv. [119] Speed mode [231] Power limit mot. [232] Power limit gen. [233] Power limit both 28 | Danfoss A/S © 2020.01 AQ322553864968en-000101 / 130R0353...
  • Page 29 Preset ref bit 2 [19] Freeze reference [20] Freeze output [21] Speed up [22] Speed down [23] Set-up select bit 0 [24] Set-up select bit 1 [28] Catch up [29] Slow down [30] Counter input Danfoss A/S © 2020.01 AQ322553864968en-000101 / 130R0353| 29...
  • Page 30 Light load detection [96] Mains loss [97] Mains loss inverse [98] Start edge triggered [100] Safe option reset [107] Target inverse [108] Enable master offset [109] Start virtual master [110] Start homing 30 | Danfoss A/S © 2020.01 AQ322553864968en-000101 / 130R0353...

  • Page 31: Parameter Group 5-2* Digital Inputs

    Option Function [0]* No operation This parameter is active when option module VLT® Extended Relay Card MCB 113 is installed in the drive. Functions are described in parameter group 5-1* Digital Inputs. Danfoss A/S © 2020.01 AQ322553864968en-000101 / 130R0353| 31...

  • Page 32: Parameter Group 5-3* Digital Outputs

    The motor runs at reference speed. There are no warnings. Alarm An alarm activates the output. There are no warnings. [10] Alarm or warning An alarm or warning activates the output. 32 | Danfoss A/S © 2020.01 AQ322553864968en-000101 / 130R0353...
  • Page 33 Enables control of an external mechanical brake. For more information on mechanical brake control, refer to the drive-specific design guide. [33] Safe stop active Indicates that the Safe Torque Off on terminal 37 is activated. [35] External interlock Danfoss A/S © 2020.01 AQ322553864968en-000101 / 130R0353| 33...
  • Page 34 See parameter group 13-1* Comparators. If comparator 4 is evaluated as true, the output goes high. Otherwise, it is low. [65] Comparator 5 See parameter group 13-1* Comparators. If comparator 5 is evaluated as true, the output goes high. Otherwise, it is low. 34 | Danfoss A/S © 2020.01 AQ322553864968en-000101 / 130R0353...
  • Page 35 3-13 Reference Site Reference site set in Local reference active [120] Remote reference active [121] Reference site: Local parameter 3-13 Reference Site [2] Local Reference site: Remote parameter 3-13 Reference Site [1] Remote Danfoss A/S © 2020.01 AQ322553864968en-000101 / 130R0353| 35...
  • Page 36 Safe opt. reset req. [192] RS Flipflop 0 See parameter group 13-1* Comparators. [193] RS Flipflop 1 See parameter group 13-1* Comparators. [194] RS Flipflop 2 See parameter group 13-1* Comparators. 36 | Danfoss A/S © 2020.01 AQ322553864968en-000101 / 130R0353...
  • Page 37 This option is available only with software version 48.xx for VLT® AutomationDrive FC 302. Touch probe positioning active. The drive monitors the touch probe sensor input. [231] In power lim. mot. [232] In power lim. gen. [233] In power limit Danfoss A/S © 2020.01 AQ322553864968en-000101 / 130R0353| 37...

  • Page 38: Parameter Group 5-4* Relays

    [19] Below feedback, Feedback is below the limit set in parameter 4-56 Warning Feedback Low. [20] Above feedback, Feedback is above the limit set in parameter 4-57 Warning Feedback High. high 38 | Danfoss A/S © 2020.01 AQ322553864968en-000101 / 130R0353...
  • Page 39 Bus ctrl. Controls digital output/relay via bus. The state of the output is set in parameter 5-90 Digital & Relay Bus Control. The output state is retained if a bus timeout occurs. Danfoss A/S © 2020.01 AQ322553864968en-000101 / 130R0353| 39...
  • Page 40 See parameter 13-52 SL Controller Action. The output goes high whenever the smart logic action [41] Set dig. out. A high is executed. The output goes low whenever the smart logic action [35] Set dig. out. A low is executed. 40 | Danfoss A/S © 2020.01 AQ322553864968en-000101 / 130R0353...
  • Page 41 Selectable if parameter 1-90 Motor Thermal Protection is set to [20] ATEX ETR or [21] Advanced ETR. [152] ATEX ETR freq. alarm If alarm 166, ATEX ETR freq.lim.alarm is active, the output is 1. Danfoss A/S © 2020.01 AQ322553864968en-000101 / 130R0353| 41...
  • Page 42 Selected event Relay output On delay Off delay P 5-41 P 5-42 Selected event Relay output On delay P 5-41 Table 31: Parameter 5-42 Off Delay, Relay Range Function Array [9] 42 | Danfoss A/S © 2020.01 AQ322553864968en-000101 / 130R0353...

  • Page 43: Analog Outputs

      =  175 % Max Scale is: VLT, Max � Motor, Norm [104] Torque rel to lim The torque setting is related to the setting in parameter 4-16 Torque Limit Motor Mode. 0–20 mA Danfoss A/S © 2020.01 AQ322553864968en-000101 / 130R0353| 43...
  • Page 44 Parameter 4-54 Warning Reference Low defined the behavior of the analog output if a fieldbus timeout timeout occurs. [150] Max. out freq 4– In relation to parameter 4-19 Max Output Frequency. 20 mA 44 | Danfoss A/S © 2020.01 AQ322553864968en-000101 / 130R0353...

  • Page 45: Analog Output 4 Mcb 113

    4.3.2 6-8* Analog Output 4 MCB 113 Parameters for configuring the scaling and limits for analog output 4, terminals X45/3 and X45/4. Analog outputs are current outputs: 0/4 to 20 mA. Resolution on analog output is 11 bit. Danfoss A/S © 2020.01 AQ322553864968en-000101 / 130R0353| 45...

  • Page 46: 24 V Dc External Supply

    4.4.1 14-8* Options Table 42: Parameter 14-80 Option Supplied by External 24VDC Option Function N O T I C E This parameter is only changing function by performing a power cycle. 46 | Danfoss A/S © 2020.01 AQ322553864968en-000101 / 130R0353...

  • Page 47: Data Readouts

    Digital input term. 37 Bit 7 Digital input GP I/O term. X30/4 Bit 8 Digital input GP I/O term. X30/3 Bit 9 Digital input GP I/O term. C30/2 Bits 10–63 Reserved for future terminals. Danfoss A/S © 2020.01 AQ322553864968en-000101 / 130R0353| 47...
  • Page 48 Relay 7 Bit 3 Relay 2 Bit 4 Relay 1 Bit 5 Relay 6 Bit 6 Relay 5 Bit 7 Relay 4 Bit 8 Relay 3 Bit 9–15 Reserved for future relays 48 | Danfoss A/S © 2020.01 AQ322553864968en-000101 / 130R0353...
  • Page 49 X45/1 Output. Table 46: Parameter 16-79 Analog Out X45/3 [mA] Range Function [0–30] Shows the actual output value at terminal X45/3. The value shown reflects the selection in parameter 6-80 Terminal X45/3 Output. Danfoss A/S © 2020.01 AQ322553864968en-000101 / 130R0353| 49...

  • Page 50: Specifications

    High trigger level 17 V 5.3 Analog Outputs Number Range 0/4–20 mA Resolution 11 bit Linearity <0.2% 5.4 EMC IEC 61000-6-2 and IEC 61800-3 regarding Immunity of BURST, ESD, SURGE and Conducted Immunity 50 | Danfoss A/S © 2020.01 AQ322553864968en-000101 / 130R0353...
  • Page 51 Parameter name. Parameter option. Parameter group name. Alarms/warnings. • All dimensions in drawings are in metric values (imperial values in brackets). • An asterisk (*) indicates the default setting of a parameter. Danfoss A/S © 2020.01 AQ322553864968en-000101 / 130R0353| 51...
  • Page 52 Safety warning Conventions Wiring 11, 13 Digital input Digital output Galvanic isolation Leakage current Mounting kit NAMUR Order numbers Purpose of the manual Qualified personnel Retrofit Safety instructions Switches Disconnect UL certification 52 | Danfoss A/S © 2020.01 AQ322553864968en-000101 / 130R0353...
  • Page 53 Operating Guide | VLT® Extended Relay Card MCB 113 Danfoss A/S © 2020.01 AQ322553864968en-000101 / 130R0353| 53...
  • Page 54 Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All trademarks in this material are property of the respective companies.

This manual is also suitable for:

Vlt fc 103Vlt aqua drive fc 202Vlt automationdrive fc 301Vlt automationdrive fc 302Vlt hvac drive fc 102

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