Related Manuals for Wahl 1886
Summary of Contents for Wahl 1886
- Page 1 Service manual – Type 1886 Service manual Valid for Type 1886 1886-4100-00 · 02 Feb 2017 Page 1 of 39...
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Page 2: Target Group
Target group Target group This service manual is aimed solely at qualified staff of Wahl Group service centres and at qualified staff of independent customer service centres who have been authorised to perform such service activities by the Wahl Group. Such qualified staff... -
Page 3: Purpose Of The Service Manual
Purpose of the service manual The service manual is intended as a guide to the disassembly, assembly, repair and service of worn, damaged, faulty or defective appliances from Wahl GmbH that are subject to maintenance. The service manual enables the relevant target group to carry out such service activities without danger and in a proper manner. -
Page 4: Confidentiality
Wahl GmbH. The service manual and the information it contains may only be passed on to third parties with the approval of Wahl GmbH. The production of copies of the service manual by authorised service partners for internal, intended use is permitted. -
Page 5: Exclusion Of Liability
Should there be any ambiguities in the service manual or if it is incomplete, please consult Wahl GmbH (contact data is provided in the legal notice). The details in this service manual are checked and updated regularly. -
Page 6: General Safety Instructions
In the event of non-compliance with the service manual, especially with the warning instructions it contains, serious physical injury or material damage can occur. 1886-4100-00 · 02 Feb 2017 Page 6 of 39... - Page 7 Internet: www.wahlgmbh.com This service manual relates to appliance type 1886. Due to modifications to the product carried out by the manufacturer, other types may now be in circulation for which amended disassembly or assembly work must be carried out.
- Page 8 Danger: Do not make modifications to spare parts and assemblies. Caution: For assembly and disassembly – especially in the case of contact with electronic components – wear an ESD wrist band. 1886-4100-00 · 02 Feb 2017 Page 8 of 39...
- Page 9 General safety instructions Source of supply for spare parts/operating manual Use our Distributor Login (http://distributor.wahlgmbh.com/retailer/login/) or contact your sales representative. 1886-4100-00 · 02 Feb 2017 Page 9 of 39...
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Page 10: Table Of Contents
Attaching the battery to a used circuit board ..............33 Step 3: Soldering the circuit board to the motor ................36 Step 4: Glueing on the battery insert .................... 37 Exploded drawing .........................38 Imprint ..........................39 1886-4100-00 · 02 Feb 2017 Page 10 of 39... -
Page 11: Identification Of Appliance Type
The appliance type and variant are noted on the title block underneath the appliance (see Fig. 1 and Fig. 2). If the appliance type cannot be determined with certainty, consult Wahl GmbH prior to the repair. The contact data are provided in the imprint. Fig. 1 1886-4100-00 ·... - Page 12 Identification of appliance type Appliance type/variant 1886 = origin variant 1886 XY = variant (non-existent to date) Production date t=day, m=month, y=year Example: 01032016 = 01 March 2016 Serial number Fig. 2 1886-4100-00 · 02 Feb 2017 Page 12 of 39...
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Page 13: Required Tooling
Required tooling Required tooling The following tooling is required for the disassembly or assembly of the appliance: Screwdriver: Torx 7 1886-4100-00 · 02 Feb 2017 Page 13 of 39... -
Page 14: Disassembly Of The Hand-Held Appliance
Plug-in transformers and battery cells, in particular, must never be opened. Caution: For assembly and disassembly – especially with contact with electronic components – an ESD wrist band must be worn! 1886-4100-00 · 02 Feb 2017 Page 14 of 39... -
Page 15: Step 1: Removing The Blade Set
Removing the blade set Hold the appliance in one hand (standard use position). Fold down the blade set at one corner with the thumb (Fig. 3 and Fig. 4). Fig. 3 Fig. 4 1886-4100-00 · 02 Feb 2017 Page 15 of 39... -
Page 16: Step 2: Disassembling The Lower Housing
Disassembly of the hand-held appliance Step 2: Disassembling the lower housing Undo the three marked screws. Use a Torx 7 screwdriver for this (Fig. 5). Fig. 5 1886-4100-00 · 02 Feb 2017 Page 16 of 39... - Page 17 Pull the lower housing downwards from the upper housing (Fig. 6). Danger: If media have escaped from the battery, repair must not be carried out for self-protection reasons. Actions after contact with escaped media: See "General safety instructions". Fig. 6 1886-4100-00 · 02 Feb 2017 Page 17 of 39...
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Page 18: Step 3: Removing The Plug Socket
Disassembly of the hand-held appliance Step 3: Removing the plug socket Remove the plug socket. (Fig. 7). Fig. 7 1886-4100-00 · 02 Feb 2017 Page 18 of 39... -
Page 19: Step 4: Removing The Drive
Disassembly of the hand-held appliance Step 4: Removing the drive Remove the drive unit (Fig. 8). Fig. 8 1886-4100-00 · 02 Feb 2017 Page 19 of 39... -
Page 20: Step 5: Removing The Holding Plate
Detach the holding plate from the clamping of the housing by carefully moving it back and forth at the two outer legs of the spring. Then remove the holding plate from the housing (Fig. 9). Fig. 9 1886-4100-00 · 02 Feb 2017 Page 20 of 39... -
Page 21: Step 6: Disassembling The Switch Unit
Push the hooks of the sliding switch outwards (Fig. 10) and remove the sliding switch in a downward motion (Fig. 11). Fig. 10 Fig. 11 Then remove the switch holder with pressed-on contact spring (Fig. 12). Fig. 12 1886-4100-00 · 02 Feb 2017 Page 21 of 39... -
Page 22: Step 7: Removing The Light Guide
Disassembly of the hand-held appliance Step 7: Removing the light guide Push the light guide out of the housing (Fig. 13). Fig. 13 1886-4100-00 · 02 Feb 2017 Page 22 of 39... -
Page 23: Assembly Of The Hand-Held Appliance
Ensure that the light guide is in the correct position and then push it in the corresponding opening of the upper housing from the outside (Fig. 14) until the end stop has been reached. Fig. 14 1886-4100-00 · 02 Feb 2017 Page 23 of 39... -
Page 24: Step 2: Assembling The Switch Unit
Attention: Make sure that the guide rib of the switch dips into the corresponding switch holder recess and that the snap-fit hooks securely lock with the switch holder (Fig. 17). Fig. 16 Fig. 17 1886-4100-00 · 02 Feb 2017 Page 24 of 39... -
Page 25: Step 3: Fitting The Holding Plate
Place the holding plate in the housing behind the front screw bosses (Fig. 18). c) Push the eyelets of the holding plates downward until they rest on the screw bosses (Fig. 19). Fig. 18 Fig. 19 1886-4100-00 · 02 Feb 2017 Page 25 of 39... -
Page 26: Step 4: Inserting The Drive
Position the circuit board in the rear part of the housing (Fig. 20, Fig. 21). Attention: The rear screw boss must not jam the circuit board during assembly. Fig. 20 Fig. 21 1886-4100-00 · 02 Feb 2017 Page 26 of 39... -
Page 27: Step 5: Inserting The Plug Socket
(Fig. 22, Fig. 23). Attention: In doing so, push the battery cell all the way down. Otherwise, it would be pushed upward by the contact spring of the switch holder. Fig. 22 Fig. 23 1886-4100-00 · 02 Feb 2017 Page 27 of 39... -
Page 28: Step 6: Assembling The Lower Housing
Use three screws to screw the lower housing to the upper housing (Fig. 25). Use a Torx7 screw driver to do this. Attention: Only screw in the screws until the screw heads securely lay on the screw openings. Fig. 25 1886-4100-00 · 02 Feb 2017 Page 28 of 39... -
Page 29: Step 7: Folding Back The Blade Set
Place the blade set with the rear mounting nose into the lower housing (Fig. 26). Press the blade set onto the housing until a "click" is heard (Fig. 27). The blade set is now locked onto the housing. Fig. 26 Fig. 27 1886-4100-00 · 02 Feb 2017 Page 29 of 39... -
Page 30: Assembly/Disassembly Of The Drive Unit
Caution: For assembly and disassembly – especially with contact with electronic components – an ESD wrist band must be worn! The assembly of the drive unit is described here. Unless described otherwise, the disassembly is done in reverse order. 1886-4100-00 · 02 Feb 2017 Page 30 of 39... -
Page 31: Step 1: Remove The Battery From The Circuit Board
Attention: The battery is soldered to the battery pins of the circuit board via the push-on contacts. This soldered connection cannot be broken without damaging the battery or the circuit board. Solder the battery pins out of the circuit board (Fig. 28). Fig. 28 1886-4100-00 · 02 Feb 2017 Page 31 of 39... - Page 32 Assembly/disassembly of the drive unit - Step 1: Remove the battery from the circuit board Pull the battery with the battery pins off the circuit board (Fig. 29). Fig. 29 1886-4100-00 · 02 Feb 2017 Page 32 of 39...
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Page 33: Step 2: Attaching The Battery To A Used Circuit Board
31 ). The battery pins were soldered off the circuit board in the process. Solder new battery pins into the designated bores on the circuit board (Fig. 30). Fig. 30 1886-4100-00 · 02 Feb 2017 Page 33 of 39... - Page 34 Place the battery with the push-on contacts onto the pins of the circuit board (Fig. 31). Danger: Never open battery cells! Note: Ensure the battery polarity is correct! The battery polarity is marked on the circuit board (Fig. 32)! Fig. 31 Fig. 32 1886-4100-00 · 02 Feb 2017 Page 34 of 39...
- Page 35 Solder the battery at the push-on contacts to the battery pins of the circuit board at the designated spaces (Fig. 33, Fig. 34) Attention: Max. temperature 380°C Max. soldering time 6 seconds Fig. 33 Fig. 34 1886-4100-00 · 02 Feb 2017 Page 35 of 39...
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Page 36: Step 3: Soldering The Circuit Board To The Motor
Solder the wires of the circuit board to the motor (Fig. 35). Caution: Ensure the polarity in accordance with the marking on the rear motor bearing plate (Fig. 35, Fig. 36)! Fig. 35 Fig. 36 1886-4100-00 · 02 Feb 2017 Page 36 of 39... -
Page 37: Step 4: Glueing On The Battery Insert
Glue the insert onto the battery (Fig. 37). Attention: The grooving of the insert must be flush with the front edge of the battery (Fig. 38). Fig. 37 Fig. 38 1886-4100-00 · 02 Feb 2017 Page 37 of 39... -
Page 38: Exploded Drawing
Exploded drawing Exploded drawing Fig. 39 1886-4100-00 · 02 Feb 2017 Page 38 of 39... -
Page 39: Imprint
Managing directors Stephen Gunson Jörg Burger Registered office of the company: Unterkirnach District Court Freiburg i.Br. Commercial register: HRB 602147 VAT ID: DE 234657079 Wahl GmbH, Unterkirnach 02 Feb 2017 1886-4100-00 · 02 Feb 2017 Page 39 of 39...