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Summary of Contents for Ricoh EMP 156
- Page 1 Transit Pass Unit Type156 Installation Manual © 2006 Ricoh Printing Systems, Ltd. Sep, 2006 N904131...
- Page 3 Revision Table for manual Rev. for Machine Page No.(Contents) Date Manual Rev. FIRST EDITION May.26, ’ 06 2-4, 2-6, 4-2 (Addition of the BS Plate Assembly) Sep.21, ’ 06 4-6 (Addition of the Configuration of Post Device) Front cover,Table,Safety2,Safety3,1-1,2-1,2-3,3-1,3-2, 4-1,4-2,4-3,4-4,4-5,4-6 (Change of the product name)
- Page 4 © 2006 Ricoh Printing Systems, Ltd. All rights reserved. No part of this document may be reproduced without the expressed permission of Ricoh Printing Systems, Ltd. The material in this document is for informational purposes and is subject to change without notice.
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Page 6: Table Of Contents
Table of Contents SAFETY SUMMARY 1. General Safety Guidelines …………………………………………………………………. Safety-1 2. Hazard Warning Statements ……………………………………………………………… Safety-2 2.1 WARNING Statement …………………………………………………………………. Safety-2 CHAPTER 1. INSTALLATION REQUIREMENTS ........1-1 1.1 A ........................1-1 PPLICATION 1.2 I ......................1-1 NSTALLATION 1.3 P ..................1-1 REPARATION FOR INSTALLATION 1.4 T ......................1-2 OOLS... -
Page 7: Safety Summary
SAFETY SUMMARY The hazard warnings which appear on the warning labels on the machine or in the manual have one of the following alert headings consisting of an alert symbol and a signal word, DANGER, WARINIG, or CAUTION. This is the safety alert symbol. It is used to alert you to potential personal injury hazards. -
Page 8: Hazard Warning Statements
SAFETY SUMMARY (Continued) Hazard Warning Statements The following are the hazard warning statements contained in this manual. WARNING Statement Keep space at the rear of the Transit Pass Unit Type156 for ventilation. Otherwise, cooling of the equipment does not done properly and print Quality may be degraded. (Refer to Figure in the Appendix. - Page 9 SAFETY SUMMARY (Continued) Observe the speed limit of 300 mm/sec. (1.08 km/hr) when moving the Transit Pass Unit Type156. Do not move the Transit Pass Unit Type156 on unleveled floor. Do not tilt the Transit Pass Unit Type156 15 deg. or more. (Section 2.1,Page 2-1) ...
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Page 10: Chapter 1. Installation Requirements
Chapter 1. Installation Requirements 1.1 Application These specifications are applicable to the Transit Pass Unit Type156, installation and adjustment. 1.2 Installation Area Installation area is shown in Appendix 1. WARNING Keep space at the rear of the for ventilation. Transit Pass Unit Type156 Otherwise, cooling of the equipment does not done properly and print Quality may be degraded. -
Page 11: Tools Required
1.4 Tools Required Table 1.1 Tools Required Item Name Usage Cutter Unpacking Plus Driver Removing and installing the screw for covers Hex Wrench Set Installing (3mm and 4mm size must be included in the set) Spanner (Span: 17mm) Leveling the bolt Level (Sensitivity;... -
Page 12: Chapter 2. Unpacking
Chapter 2. Unpacking 2.1 Unpacking of the Transit Pass Unit Type156 WARNING 1) Perform unpacking where there is no dust or water leaking. 2) Do not place heavy objects which weights 5 kg or more on the Transit Pass Unit Type156. 3) Observe the speed limit of 300 mm/sec. -
Page 13: Unpacking Procedures
2.1.2 Unpacking Procedures 1) Cut Bands and remove Cap. 2) Remove the Parts Box.(The Installation Manual is on the Box) 3) Remove Corrugated Paper Sleeve. 4) Remove Upper Pad (4pcs.), Corner Pad (4pcs.)., 5) Remove gummed tape and vinyl. 6) Remove the Slope Board and tapes on the Under Tray. 7) Remove the Installation Manual on the Parts Box and unpack the Parts Box. - Page 14 8) Take out the Long Box from the Parts Box and take out the Slope Pad from Long Box. 9) Put the Slope Pad next to the Under Tray. 10) Use the Slope Board and unload the Pass Unit f rom the Under Tray on the floor. Pass Unit Parts Box Under Pad...
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Page 15: Parts Check In The Parts Box
2.1.3 Parts check in the Parts Box. (1) Take out the packed parts of the Parts Box. (2) Unpack the packed parts and remove the tape from the parts. Paper Guide (ADD) Assembly Parts Box Side Cover (ST) W Assembly Washer (12 pcs) M5x12 HEX Socket Stand Pin... - Page 16 Parts Box RTN Feed Roller (S) Assembly (3pcs) RTN Feed Roller (SGP) Assembly (2pcs) Carbon Electrode (5pcs) Screw M4x16 (2pcs) Band Joint Plate (3pcs) (3pcs) CPHP Cable Assembly (1pcs) Gnd Plate Holder (PHR) Assembly (3pcs) B.B Holder (H) (5pcs) Timing Belt (short) (1pcs) Screw M4x8 (9pcs) One-Touch Bush Screw M4x12 (31pcs)
- Page 17 Table 2.2 Parts list in the Parts Box Name Q’ ty Note RTN Feed Roller (S) Assembly 2 B.B Holder (H) 3 Carbon Electrode 4 RTN Feed Roller (SGP) Assembly 5 PF Out (2) Motor Assembly Large Motor 6 PF Out (2) Motor Assembly Small Motor 7 Tension Pulley (G) Assembly 8 Tension Roller Assembly...
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Page 18: Chapter 3. Preparation For Installation
Chapter 3. Preparation for Installation 3.1 Preparation for Installation of the Pass Unit 1) Remove the tapes on the outside of the Pass Unit according to the following photo. Tape Tape 2) Open the Front cover of the Pass Unit. 3) Remove the tape on Paper Guide of the Pass Unit according to the following photo. - Page 19 (4) Unscrew the two screws to remove the Front (U) Cover. (5) Remove the three screws and the three washers from the FTU Docking Bracket Assembly. (6) Fasten the FTU Docking Bracket Assembly on the bottom of the Pass Unit with the three screws, and the three washers which were installed the FTU Docking Bracket Assembly.
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Page 20: Preparation For Installation Of The Stacker
3.2 Preparation for Installation of the Stacker (1) Unscrew the five screws to remove the Rear Cover. (2) Unscrew the four screws to remove the Side Cover (RH). (3) Open the Front Cover (SL) and Front Cover (ADP). (4) Unscrew the four screws to remove the Front Cover (SR) Assembly. (5) Unscrew the two screws to open the PK Box Assembly. - Page 21 (7) Unscrew the four screws to remove the two FD Cover Supports and two FD Cover Bands. (8) Unscrew the nine screws to remove the Top Board (H). FD Cover Band Front Cover (ADP) FD Cover Band Screw (4pcs) FD Cover Support Screw Top Board (H) Screw...
- Page 22 (9) Fasten the six Stand Pins with the six screws (M4x12) and six washers. (10) Fit two One-Touch Bushes onto the holes which are shown in the following figure from the front side. (11) Fasten the two RTN Feed Roller (SGP) Assemblies and B.B Holder (H) with the four screws (M4x12).
- Page 23 (14) Put the two Timing Belts (short and long) to the three RTN Feed Roller (S) Assemblies and the two RTN Feed Roller (SGP) Assemblies. (15) Fasten the Tension Roller Assemblies and Tension Pulley (G) Assemblies with the three screws(M4x12) loosely. (16) Fasten the two screws (M4x16) from front side of Stacker.
- Page 24 (20) Fasten the three GND Plate Holders (PHR) Assemblies with the three screws (M4x8). (21) Fasten the Paper Guide Buffer Assembly with two screws (M4x8). GND Plate Holder (PHR) Assembly Screw (M4x8) Screw for positioning Two places Hole for positioning Two places Paper Guide Buffer Assembly Screw (M4x8)
- Page 25 (22) Loosen the screw for the Ground cable. (23) Fasten the Paper Guide (ADD) Assembly with four screws (M4x8). (24) Hook the three Extension springs(long) between the Paper Guide (ADD) Assembly and the frame of the Stacker. (25) Fasten the screw for the Ground cable. Screw for the Ground cable Screw for positioning Four places...
- Page 26 (26) Pass the two Sensor Cables from the two One Touch Bushes which were fitted in the Item 3.2 (10) (27) Connect J/P691, J/P692 (the Connector of the Sensor Cable). (28) Connect J/P671(large motor), J/P672(small motor). (the Connector of the Motor Cable). (29) Fasten the PK Box Assembly in the reverse order of Item 3.2 (5).
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Page 27: Chapter 4. Installation
Chapter 4. Installation 4.1 Installation of Transit Pass Unit Type156 1) Connect the Pass Unit to right side of the Stacker, while fitting the adjustment pin of the Pass Unit into the hole of the stacker. Pass Unit Adjustment pin of the Pass Unit Hole of the stacker Stacker 1～2ｍｍ... - Page 28 2) Fasten the Pass Unit to the Stacker with three M5x12 HEX Socket Bolts and washers. 3) Turn all the Jack screws until they just touch to the floor. 4) Turn all the Jack screws again so that there are about 1mm of space between Casters and floor.
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Page 29: Installation Of Cable
4.2 Installation of Cable It is necessary to connect two kinds of cable (AC Cable, CPHP Cable Assembly) 1) Install the CPHP Cable Assembly in the Stacker as shown below. Use the Cable Clamps which were installed, and use the bands which unpacked which were by item 2.1.3. J611 CPHP Cable Assembly Cable Clamp... - Page 30 2) Connect the CPHP Cable Assembly through the upper hole from the Stacker. 3) Remove the Dummy Connector from the connector of CPHP Cable Assembly. 4) Connect the AC Cable through lower hole from the Pass Unit. 5) Pass the Ground Cable from the lower hole of the Stacker. 6) Remove M5 screw and washer, fasten the Ground Cable with the M5 screw and the washer.
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Page 31: Adjustment Of Leveling Height
4.3 Adjustment of leveling height According to the following procedure, adjust the height of Pass Unit. 1) As shown in Fig.1, leveling height is adjusted so that an eye mark can be seen in a slit. 2) Confirm the level of the Pass Unit with the level, turn the Jack screws and adjust the level of the Pass Unit. -
Page 32: Attaching Covers
The Level The Level Jack screws 3) Fasten screws completely between the Stacker and the Pass Unit. 4.4 Attaching covers Attach and close all covers which were removed or opened when installation process. 4.5 Configuration of Post Device It is necessary to define post device configuration for Sheet Rotator and Cover Feeder before using Post Device. -
Page 33: Appendix 1. Instration Area Information
Installation Area Information Appendix 1. Printer installation area information Maintenance Area Unit : mm Appendix 1...