1. Manuals
  2. Brands
  3. IDEAL Manuals
  4. Boiler
  5. Viceroy GT Series
  6. Installation, assembly and servicing

IDEAL Viceroy GT Series Installation, Assembly And Servicing

Oil or dual gas fired boilers
Hide thumbs
Table of Contents

Advertisement

Quick Links

Viceroy G.T.
Installation, Assembly and Servicing
Oil or Dual Gas Fired Boilers
Assembly and Installation Instructions for Ideal Viceroy Oil, Gas or Dual Fired heating boilers should be read in
conjunction with the general technical data tables enclosed and any other technical publication supplied with the
burner.
CAUTION. To avoid the possibility of injury during the installation, servicing or cleaning of this
appliance care should be taken when handling edges of sheet steel components.
For latest prices and delivery to your door visit MyTub Ltd - 0845 303 8383 - www.mytub.co.uk - info@mytub.co.uk

Advertisement

Table of Contents
loading

Related Manuals for IDEAL Viceroy GT Series

Summary of Contents for IDEAL Viceroy GT Series

  • Page 1 Oil or Dual Gas Fired Boilers Assembly and Installation Instructions for Ideal Viceroy Oil, Gas or Dual Fired heating boilers should be read in conjunction with the general technical data tables enclosed and any other technical publication supplied with the burner.

  • Page 2: Table Of Contents

    GENERAL INTRODUCTION CONTENTS DUTY The range of boilers is suitable for: combined indirect pumped domestic hot water and central heating systems; independent indirect pumped domestic hot water or central heating Boiler Models..............4 systems. Packing ................5 Fully pumped systems may be open vented or sealed. The range of boilers is NOT suitable for: Installation ..............6 1.
  • Page 3 Viceroy GT Range - Installation For latest prices and delivery to your door visit MyTub Ltd - 0845 303 8383 - www.mytub.co.uk - info@mytub.co.uk...

  • Page 4: Boiler Models

    GENERAL The technical instructions for boiler installation given in the document must be scrupulously followed, otherwise the guarantee will be invalidated. THE BOILERS COVERED BY THIS DOCUMENT The Viceroy GT range of boilers is an automatic range of pressurised hot water boilers, connected to a chimney, to be fitted with an independent burner using domestic fuel oil or gas, with a working power rating from 175 to 780kW.

  • Page 5: Packing

    GENERAL PACKING Before installing your boiler, you can check with the chart below if you have all the component packages Table 1 - Viceroy GT in bulk Item Box nr. Viceroy Viceroy Viceroy Viceroy Viceroy Viceroy Viceroy Underframe (dimensions according to model) Front section Normal intermediate section Special intermediate section...

  • Page 6: Installation

    GENERAL INSTALLATION OF THE BOILER The minimum dimensions indicated on the following drawing must be respected to ensure good access around the boiler Remark: To allow the inlet of the combustion air, the boiler room must be adequately ventilated, the section and the location must comply with local recommendations.

  • Page 7: Assembly/Hydraulic Connection

    INSTALLATION Ventilation General Detailed recommendations for air supply are quoted in BS. Remark: We draw your attention to the risks of corrosion of 6644. The ventilation requirements in this gas fired boiler boilers which are installed in or near rooms in which the standard are also valid for oil fired boilers of the same heat atmosphere can be polluted by chloride or fluoride input.

  • Page 8: Filling The Installation

    INSTALLATION Example of installation of a Viceroy GT boiler with production of domestic hot water through independent calorifier(s) Heating Circuit 8219-EN-12 Water flow flange 16. Sludge decantation pot Water return flange (particularly recommendation for older installations) 4 bars safety valve + manometer* 17.

  • Page 9: Desludging/Chimney Connection

    INSTALLATION DESLUDGING Desludging hole threaded 2” 1/2 8229-EN-07 A desludging hole of Ø 1”1/2 supplied with a plug is Comment: Any replacement of boilers in an old system must provided in the lower part of the boiler to enable sludge to be include a careful washing out of the full installation.

  • Page 10: Dimensions/Connection

    INSTALLATION DETERMINING THE FLUE To size the height and cross section of the chimney, refer to The installer should provide a measuring point (Ø 10mm hole) the regulations currently in force. GT boilers are boilers with on the flue for burner adjustment and control of the pressurised combustion chambers and the pressure of the combustion.

  • Page 11: Oil Or Gas Connection

    Details and advice, relating to the use of L.P.G. for firing the Codes of Practice, Building Regulations and Local Authority, IDEAL VICEROY GT range of heating boilers, are available on Fire and insurance requirements. request to Caradon Ideal Ltd.

  • Page 12: Control Panels

    INSTALLATION ELECTRICAL CONNECTIONS TO THE CONTROL PANEL CAUTION: The connection must be carried out by a qualified professional. As the electrical wiring has been carefully checked in the factory, the internal connections of the control panel must not be modified under any circumstances. The electrical connections of the boiler must conform with the IEE wiring regulations in force and with the specifications shown on the electrical drawings provided with the...
  • Page 13 INSTALLATION Fitting the SVR option 8219-EN-9 8219-EN-11 8219-EN-13 8229-EN-45 The SVR option box is to be fitted in the front part of the The limit thermostat supplied with the SVR option is to be control panel. To do this: fitted in the control panel in the place provided for this purpose, using the two self tapping screws supplied.
  • Page 14 INSTALLATION Fitting an SV-matic weather compensator 8219-EN-9 8219-EN-11 8219-EN-14 The SV-matic weather compensator is fitted in the front part Caution: When a two stage SV-matic weather compensator type of the control panel. To do this: 322 DB is fitted, the resistor and the bridge respectively fitted between terminals 34 and 37, and 34 and 35 must be removed.
  • Page 15 INSTALLATION Burner connection The burner control circuit generally a 2-stage burner, is fitted with 2 European 7 and 4 pin plugs supplied with the boiler, which simply need to be fitted into the female plugs supplied with the burners. In the case of a burner not fitted with female plugs, remove the plugs on the burner cable from the boiler and connect the leads to the terminal bar on the burner.

  • Page 16: Start Up

    ASSEMBLY START UP DELUXE (option) - control panel Presentation of the control panel 8219-EN-5 B 1. Double STB-STW switch: To test the safety thermostat, 5. Boiler thermostat for first or second stage: press simultaneously on the two switches STB and STW Graduated from 30°C to 90°C.
  • Page 17 ASSEMBLY Operating instructions of the Deluxe control panel Regulation of domestic hot water Regulation of the boiler: With SVR option or SV-matic type B: The boiler is controlled either by the boiler thermostats or by The temperature of the domestic hot water is adjusted by a the SV-matic weather compensator (in option).
  • Page 18 ASSEMBLY ASSEMBLY Standard control panel presentation 8219-EN-5 1. Stop/Start switch for the burner The second stage thermostat must always be set to a lower value than the first stage thermostat. 2. STB test switch: momentary action to test the safety thermostat 4.

  • Page 19: Maintenance

    ASSEMBLY MAINTENANCE Boiler It is not advisable to drain an installation, except in case of The good performance of the boiler depends on its absolute necessity. Check regularly the water level of the degree of cleanliness. installation and top it up if necessary, avoiding a sudden inlet Cleaning of the boiler must be carried out as often as of cold water into the hot boiler.

  • Page 20: Precautions

    ASSEMBLY Maintenance of the combustion chamber - open the burner door (lower door) by unscrewing 4 lock nuts (19mm spanner) - brush the inside of the combustion chamber Vacuum - using a vacuum cleaner, vacuum up the soot deposits Cleaner accumulated in the combustion chamber - close the door and replace the front cover Cleaning the smoke box (flue hood)

  • Page 21: Data Table

    Gas firing data relates to the use of NATURAL GAS ONLY Details for the use of LPG are available, on request, to Caradon Ideal Ltd The gas rate at calorific values differing from the standard quoted above may be calculated by direct proportion CALORIFIC VALUE;...

  • Page 22: Main Dimensions

    ASSEMBLY Main dimensions Viceroy GT Viceroy GT Range - Installation For latest prices and delivery to your door visit MyTub Ltd - 0845 303 8383 - www.mytub.co.uk - info@mytub.co.uk...
  • Page 23 ASSEMBLY ASSEMBLY VICEROY GT Tools necessary: - 1 12mm Allen key For boilers delivered with the body assembled begin at figure 15. - 1 cross head screw driver To fit the sections, proceed in the following order: - 1 13, 19 and 24mm flat spanner - fit the rear section - 1 22mm tubular hexagon box spanner - fit the special intermediate section...
  • Page 24 ASSEMBLY 8229-EN-11 A Fit the 2 rear attachment brackets (in the body accessories Put the lower insulation in place (fabric to top) packs IE 51 to pack) and attach them onto the framework using 2 bolts HM IE 57. Adapt length if necessary or bend the lower insulation 12x25/25 + 4 washers L 12 and 2 nuts HM 12.
  • Page 25 ASSEMBLY 8229-EN-13 8199-EN-36 Clean the bores and nipples with a diluent (body accessories Drive in the 2 nipples gently. pack). Coat them with the lubricant supplied with the sections. 8229-EN-55 Place the special intermediate section, taking care to present it the correct way: the sealing groove against the thermocord.
  • Page 26 ASSEMBLY 8229-EN-16 Put the special assembly tool in place. Tighten progressively, so as to bring the upper and lower connections together equally and at the same time. 8229-EN-17 B Fit the remaining sections in the order given (1 by 1) proceeding as per figures 3, 4, 5 and 6.
  • Page 27 ASSEMBLY Fitting the assembly rods and upper casing supports GT 8 GT 9 GT 10 GT11 GT12 GT13 GT14 Fit the upper assembly rods (body accessories pack) in the order given in the figure above. Place the expansion spring and its washer on each rod towards the rear. Stop tightening the nuts when the free space between the threads is about 2 Fix the upper casing supports (pack IE 13) and the upper crosspieces (packs IE 10, 11, 12, 14) with the assembly rods.
  • Page 28 ASSEMBLY 8229-EN-25 B Fix the flue nozzle (body accessories pack) using the 4 bolts HM 12x40 + 4 nuts H 12 and 4 washers on the flue outlet (pack CS 20) 8229-EN-26 B Using a pipe wrench, fit the 2 threaded rods (body accessory pack) M 12x175 for the flue outlet.
  • Page 29 ASSEMBLY 8229-EN-18 C Fit the lower and upper plugs with the small pocket (body accessory pack). Do not forget the hemp. Using a pipe wrench, put the 8 M 12x50 studs in place for the cleaning doors and the burner door and the 2 M 12x85 studs for the hinges of the sweeping doors.
  • Page 30 ASSEMBLY 8229-EN-21 A Fit the hinge (body accessories pack) on the burner door using the 3 bolts HM 12x30 + 3 washers L 12 (previously removed). Leave the 3 bolts HM 12x30 + 3 washers L 12 on the burner door in place on the opposite side to the hinge.
  • Page 31 ASSEMBLY Body delivered pre-assembled only: IMPORTANT Loosen the screw 8229-EN-23 8229-EN-50 A Fix the lower casing supports (pack IE 10 to IE 14) on the framework using 1 bolt HM 8x25 + lock washer for each support. 8229-EN-24 A Fit the body insulation panels. Bear up the insulation by tying each strap to the lower casing support at each side of the boiler.
  • Page 32 ASSEMBLY 8229-EN-29 A Pack IE 41 to IE 47: Fit the left and right wiring ducts, respecting the assembly 8229-EN-30 A direction and attach each casing support (1 bolt HM 5x12 + Fit the rear insulation (pack IE 10) 1 lock washer) and the cross pieces (2 bolts HM 5 x 12 + lock washer).
  • Page 33 ASSEMBLY Deluxe control panel Standard control panel 8229-EN-33 A 8229-EN-34 A Screw the control panel at the front on the top panel using 2 Fix the control panel at the rear, on the top panel using 2 self self tapping screws dia. 3.94x12.7 + lock washers. tapping screws dia.
  • Page 34 ASSEMBLY Boiler Body insulation width Front Rear Viceroy GT 8 520(IE10) 930(IE12) Viceroy GT 9 520(IE10) 480(IE13) 610(IE14) Viceroy GT 10 520(IE10) 480(IE13) 770(IE11) Viceroy GT 11 520(IE10) 480(IE13) 930(IE12) Viceroy GT 12 520(IE10) 480(IE13) 480(IE13) 610(IE14) Viceroy GT 13 520(IE10) 480(IE13) 480(IE13)
  • Page 35 ASSEMBLY 8229-EN-38 8229-EN-39 Fitting the rear panels (pack CS10) Pack CS10 Hook the lower rear panel on the two slots and fix onto the Fit the lower front panel onto the crosspiece (2 screws dia. side panels using 2 self tapping screws dia. 3.94x12.7 + lock 3.94x12.7 + lock washers).
  • Page 36 ASSEMBLY Standard Control Panel Viceroy GT Viceroy GT Range - Installation For latest prices and delivery to your door visit MyTub Ltd - 0845 303 8383 - www.mytub.co.uk - info@mytub.co.uk...
  • Page 37 ASSEMBLY Deluxe Control Panel Viceroy GT Viceroy GT Range - Installation For latest prices and delivery to your door visit MyTub Ltd - 0845 303 8383 - www.mytub.co.uk - info@mytub.co.uk...
  • Page 38 ASSEMBLY Deluxe Control Panel Burner Connection The Burner Control circuit is fitted with 2 standard European No.(10) S3 Burner lock indicator. Feeds signal from lockout connector-plugs and can be directly to the burners, fitted terminal on burner control box to lock out with connector-sockets.
  • Page 39 ASSEMBLY Viceroy GT Range - Installation For latest prices and delivery to your door visit MyTub Ltd - 0845 303 8383 - www.mytub.co.uk - info@mytub.co.uk...
  • Page 40 Caradon Plumbing Limited Technical Training pursues a policy of continuing improvement in the design and The Caradon Plumbing Limited Technical Training Centre performance of its products. offers a series of first class training courses for domestic, The right is therefore reserved to commercial and industrial heating installers, engineers and vary specification without notice.

This manual is also suitable for:

Viceroy gt 8Viceroy gt 9Viceroy gt 10Viceroy gt 11Viceroy gt 12Viceroy gt 13 ... Show all

Table of Contents