Brick Installation; Door Handle Installation; Assembly Instructions - USSC Clayton 1600M Installation & Operator's Manual

Your furnace is shipped from the factory in four (2) packages. 1)
the furnace, 2) the blower. The draft kit and parts box containing
all parts necessary, and the fan thermodisc kit is boxed and
packed in the firebox or ash pan. Before assembling the furnace,
check to make sure there is no shipping damage, and that all
necessary parts are located in the firebox. See parts list below.
If you find shipping damage or any of the parts missing, contact
the dealer immediately. He will take the necessary steps to
correct the problem.
Parts List
All models include the following:
(2) Door Handles
(1) Fuel Door Latch
(1) Ash Door Latch
(2) 1/2" Washers
(9) 1/4" Kep Nuts
(2) Spin Draft
(4) Brass Coil Knobs
(1) Shaker Handle

DOOR HANDLE INSTALLATION

Insert door handle into door. From rear side of door place
1/2" washer over threaded part of door handle. Then attach
1/2" lock nut, being careful not to over tighten. Handle should turn
freely.
FUEL & ASH DOOR LATCH INSTALLATION
With two 1/4" x 3/4" hex bolts, attach the door latch to the door latch
mounting bracket on the left side of door frame as illustrated.
Adjust latch until door closes securely.
FUEL DOOR
ILLUSTRATION

ASSEMBLY INSTRUCTIONS

(1) 1/4" x 1" Hex Bolt
(1) 3/8" Lock Nut
(1) 3/8" Jam Nut
(2) 3/8" x 2 1/2" Carriage Bolt
(6) 1/4" x 3/4" Hex Bolts
(1) Smoke Door
(1) Hinge Bracket
(2) 1/4" x 1-1/4" Carriage Bolts
(2) Smoke Door Clips
ASH DOOR
ILLUSTRATION
LOCK
WASHER
HEX
NUTS

BRICK INSTALLATION

(PRE-INSTALLED AT FACTORY)
NOTE: Prior to operation, be sure to remove brick
retaining strips.
MODEL 1600M - (6) BRICKS ON EACH SIDE
FIREBOX LEFT SIDE
SLIDE 4th BRICK BACK
BEFORE INSTALLING 5th
AND 6th BRICK
FIREBOX:
The firebrick must be inserted on each side resting on the grate
frame. First, place cut brick in each back corner. Place remaining
brick in place.
6
BRICK RETAINING STRIP