USSC Clayton 1600M Installation & Operator's Manual
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USSC Clayton 1600M Installation & Operator's Manual

USSC Clayton 1600M Installation & Operator's Manual

Wood and coal furnace
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WOOD and COAL FURNACE
SAFETY NOTICE: IF THIS FURNACE IS NOT PROPERLY INSTALLED, A HOUSE
FIRE MAY RESULT. FOR YOUR SAFETY, FOLLOW THE INSTALLATION DIRECTIONS.
CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND
INSTALLATION REQUIREMENTS IN YOUR AREA.
APPLIANCE FOR ADDITIONAL INFORMATION.
Installation/Operator's Manual #851547A
UNITED S
UNITED S T T T T T A A A A A TES
UNITED S
UNITED S
UNITED S
S S S S S T T T T T O O O O O VE C
K K K K K ee ee ee ee ee ping North
ping North
ping North
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MODEL: 1600M
MODEL: 1600M
MODEL: 1600M
MODEL: 1600M
MODEL: 1600M
1
VE C
VE C
OMP
OMP
VE C OMP
OMP ANY
VE C
OMP
America W
America W
America W
America W arm
Since 1869
Since 1869
Since 1869
Since 1869
Since 1869
REFER TO MARKINGS ON
TES
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TES
TES
ANY
ANY
ANY
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arm
arm
arm
arm

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Summary of Contents for USSC Clayton 1600M

  • Page 1 North ping North ping North ping North America W Since 1869 Since 1869 Since 1869 Since 1869 Since 1869 MODEL: 1600M MODEL: 1600M MODEL: 1600M MODEL: 1600M MODEL: 1600M OMP ANY America W America W America W America W arm...

  • Page 2: Chimney Requirements

    INTRODUCTION Thank you for your purchase of a U.S. Stove Wood and Coal burning furnace. Your decision to buy our Clayton Furnace was undoubtedly reached after much careful thought and considera- tion. We are very proud you chose the U.S. Stove furnace and trust you will receive the comfort and economy that others realize when heating with a U.S.

  • Page 3: Smoke Pipe Installation

    NOTE: Type of chimney: Class A All-Fuel UL 103HT TOP OF CHIMNEY MUST CAP SHOULD HELP BE 2 FT. ABOVE HIGHEST PREVENT DOWNDRAFT POINT OF ROOF WITHIN WHILE STILL PROVIDING 10 FEET ADEQUATE EXHAUST. 2 FT. MINIMUMS 3 FT. MINIMUM MINIMAL 3 FT.

  • Page 4: Dampers On Stove Pipes

    The Clayton furnace is designed for use as a supplemental heating source. When used as a supplementary furnace, the 1600M is connected in conjunction with an oil, gas, or electric furnace to the existing duct work which distributes the heated air into several rooms and/or areas.

  • Page 5: Incorrect Installation

    INSTALLATION NO. 2 Extending the hot air duct from the furnace into the existing plenum will help direct the flow of air from the 1600M as well as the flow in the existing furnace. Ducting entering the existing plenum at an angle (approximately 45 degrees) will facilitate air flow from the furnace while diverting air from the existing furnace.

  • Page 6: Brick Installation

    ILLUSTRATION BRICK INSTALLATION (PRE-INSTALLED AT FACTORY) NOTE: Prior to operation, be sure to remove brick retaining strips. MODEL 1600M - (6) BRICKS ON EACH SIDE FIREBOX LEFT SIDE BRICK RETAINING STRIP SLIDE 4th BRICK BACK BEFORE INSTALLING 5th AND 6th BRICK...
  • Page 7 (In placing the firebrick in the smoke chamber, lift the left side of firebrick first and drop into place.) See Illustra tions below. ) BRICKS 1/2 BRICK THE MODEL 1600M PLENUM OPENING REAR OF FIREBOX 13"x18" Rectangle Plenum Opening...
  • Page 8 DISTRIBUTION BLOWER INSTALLATION Distribution blower slides onto rear of furnace. Engage blower flange with channels and press down. SHAKER GRATE HANDLE INSTALLATION 1. Attach angle with two 1/4" x 3/4" hex bolts and two 1/4" lock nuts. 2. Attach handle with 1/4" x 1" hex bolt and 1/4" lock nut. 3.

  • Page 9: Electrical Installation

    ELECTRICAL INSTALLATION ALL WIRING MUST BE DONE BY A Predrilled holes are provided on the back of QUALIFIED the furnace for mounting the electrical box. ELECTRICIAN...
  • Page 10 ALL WIRING MUST BE DONE BY A QUALIFIED ELECTRICIAN...

  • Page 11: Testing And Operating Procedures

    TESTING AND OPERATING PROCEDURES TESTING: 1. Check the draft blower (optional) by turning the room thermostat up high enough so that the draft blower turns on. Then ower the thermostat setting until you hear it shut off. 2. Use a sheet of newspaper to test your draft by placing it inside the furnace and lighting it.

  • Page 12: Operating Notes

    Wood should be placed directly onto the cast iron grate of the Clayton furnace. Do not use additional grates and/or irons. In the event of a power failure, you may operate the 1600M furnace provided the following instructions are followed: 1.

  • Page 13: Trouble Shooting And Problem Solving

    TROUBLE SHOOTING AND PROBLEM SOLVING 1. Problem: Smoke puffs from furnace Solution: A. Check chimney draft. Check for blocked chimney or flue pipe. Use mirror to check chimney clearance. B. Check ash pit — if it is too full, empty. C.

  • Page 14: Parts List

    PARTS LIST MODEL 1600M !! IMPORTANT !! When ordering repair parts, a "G" must be added to the end of the part number of any part painted GREEN on the furnace. ITEM DECRIPTION Left Side Weldment, Painted Right Side Weldment, Painted...
  • Page 15 ITEM DESCRIPTION Top Safety Latch Feed Door Ash Door Door Latch Handle Ash Door Latch 1/2" Flat Washer 1/2" Lock Nut 5/16" x 1" Hinge Pin 1/2" Rope for Fire Door 52" 1/2" Rope for Ash Door 32" Aqua-Siphon Cover 1/-20 Kep Nuts PARTS LIST PART#...
  • Page 16 MODELS 1600M Fan Thermodisc Kit #69455 ITEM DESCRIPTION 3-Speed Switch Plastic Knob Low Speed Thermodisc MODEL 1600M - Blower Motor Kit #69160 (1400CFM) - Blower Housing Kit #69281 ITEM DESCRIPTION 3-Speed Motor 1/3 hp Blower Housing (1600) Capacitor PARTS LIST...
  • Page 17 FORCED AIR DRAFT PARTS LIST PRE-ASSEMBLED AT FACTORY ITEM DESCRIPTION Draft Blower Power Supply Cord FAD Bracket 10-24 Kep Nut (3ea.) 1/4-20 x 1" Bolt (2ea) 1/4-20 Lock Nut (OPTIONAL KIT) PART# 80422 C40899 69192 83244 83379 83261 (Kit #: 69189)

  • Page 18: Installation Of Optional Equipment

    INSTALLATION OF OPTIONAL EQUIPMENT INSTALLING DOMESTIC HOT WATER COIL 1. Remove access panel at rear of enclosure. 2. With a utility knife cut out the section of fiberglass insulation directly behind the access panel. 3. Remove cover plate from rear of firebox. 4.
  • Page 19 INSTALLING OPTIONAL BACK DRAFT DAMPER The back draft damper may be installed in either a vertical or horizontal section of the hot air duct. It should be positioned as close to the plenum opening of the furnace as practical. Press female end of the back draft damper over Clayton Furnace collar or male end of the duct pipe.

  • Page 20: How To Order Repair Parts

    FOLLOWING INFORMATION AS SHOWN IN THIS LIST: UNITED STATES STOVE COMPANY 1. The PART NUMBER 2. The PART DESCRIPTION 3. The MODEL NUMBER: 1600M 4. The SERIAL NUMBER: ____________________ 227 Industrial Park Road P.O. Box 151 South Pittsburg, TN 37380...

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