Precor Spinner Ride Series Service Manual
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Precor Spinner Ride Series Service Manual

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SBK800-16 SPINNER ®
INDOOR CYCLES
SPINNER RALLY
SPINNER SHIFT
SPINNER RIDE

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Summary of Contents for Precor Spinner Ride Series

  • Page 1 Service Manual SBK800-16 SPINNER ® INDOOR CYCLES SPINNER RALLY SPINNER SHIFT SPINNER RIDE...

  • Page 2: Table Of Contents

    Available Adjustment Procedures Belt Drive Tension Adjustment About Procedure Chain Drive Tension Adjustment About Procedure Leveling Adjustment Procedure Replacement Procedures Available Replacement Procedures Belt/Chain Guard Cover Replacement About Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page ii any questions.
  • Page 3 About Procedure Handlebar Adjustment Knob Replacement About Procedure Pedal Replacement About Specifications Specialized Tools Procedure Crank Arm Replacement About Specifications Specialized Tools Procedure Resistance Knob Replacement About Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page iii any questions.
  • Page 4 Issues Resistance Issues Applies To Issue Cause Solution Spinning® Studio Console About Features Console installation and Set Up Cadence (RPM) sensor installation Heart Rate Belt Bluetooth Pairing Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page iv any questions.
  • Page 5 Chain Drive Series Bikes Appendix A : Edition Information Edition Additional Documentation Copyright Appendix B : Notices and Safety Trademarks Intellectual Property Warranty Safety Notices Service Safety Guidelines Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page v any questions.

  • Page 6: Introduction

    1 Introduction Introduction Only Precor certified technicians are authorized to service Precor equipment. If you are not a Precor certified servicer, you must not attempt to service any Precor product. Call your dealer for service information WARNING: This service documentation is for use by Precor certified servicer pro- viders only.
  • Page 7 1 Introduction "Spinning® Studio Console" on page 63 "Preventive Maintenance" on page 65 "Parts" on page 66 Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 2 any questions.

  • Page 8: General Information

    5 NM torque is equivalent to 5 newton's of force applied one meter from the center of the bolt, 6 ft-lb is equivalent to 6 lbs of force applied 1 foot away from the center of the bolt. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 3...

  • Page 9: Specification Summary

    Parts IMPORTANT: Always purchase OEM replacement parts and hardware from Precor. If you use parts not approved by Precor, you could void the Precor Limited Warranty. Use of parts not approved by Precor may cause injury. Major Assembly and Parts Location Alternating Current: electric current which periodically reverses direction between positive and negative polarity.

  • Page 10: Lubrication

    Chain Lubricant: Use a high quality petroleum based chain lubricant such as Tri-Flow Super- ior Lubricant or equivalent. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 5 any questions.

  • Page 11: Cleaning

    CAUTION: Do not use acidic cleaners and do not spray directly onto the equipment surfaces. 2. Rinse surfaces using a clean lint-free cloth dampened with water only. 3. Then completely dry with another clean lint-free cloth. Personal Viewing System display. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 6 any questions.

  • Page 12: Safety Guidelines

    Remove jewelry (especially from ears and neck), Tie up long hair, Remove neck ties, and Do not wear loose clothing See Also "Notices and Safety" on page ii "Safety Notices" on page ii Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 7 any questions.

  • Page 13: Operation Verification

    Commercial use: Release all tension from the resistance knob when the oper- ational check is completed. Residential use: Use resistance knob to apply a small amount of resistance when the operational check is completed. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 8 any questions.

  • Page 14: Adjustment Procedures

    Available Adjustment Procedures "Belt Drive Tension Adjustment" on the next page "Chain Drive Tension Adjustment" on page 12 "Leveling Adjustment Procedure" on page 16 Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 9 any questions.

  • Page 15: Belt Drive Tension Adjustment

    "Belt/Chain Guard Cover Replacement" on page 19. 2. Remove all brake pad flywheel resistance by turning the resistance knob coun- terclockwise (-). 3. Place the Belt Tension Gage onto the belt Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 10 any questions.
  • Page 16 "Belt/Chain Guard Cover Replace- ment" on page 19. 8. Verify bike operation per "Operation Verification Checklist" on page 8 and return to ser- vice. See Also "Adjustment Procedures" on page 9 Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 11 any questions.

  • Page 17: Chain Drive Tension Adjustment

    (rear chain guard) and gently moving the chain up and down. A properly adjusted chain will have 1/2 in (1.3 cm) up/dwn travel. If the chain is too loose or too Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 12...
  • Page 18 2. Remove all brake pad flywheel resistance by turning the resistance knob counter clock- wise (-). 3. Loosen the left and right axle nuts enough to allow axle movement using a 19 mm wrench. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 13 any questions.
  • Page 19 The vertical gap between the flywheel rim and front forks should be equal distance. Make small tension bolt adjustments as needed to align the flywheel and sprockets. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 14 any questions.
  • Page 20 7. Replace the chain guard access panel. 8. Verify the bike operation per "Operation Verification Checklist" on page 8 and return to service See Also "Adjustment Procedures" on page 9 Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 15 any questions.

  • Page 21: Leveling Adjustment Procedure

    (-) to raise the bike. 4. When you are finished leveling the bike, place it on the floor. Recheck for movement and readjust as necessary. See Also "Adjustment Procedures" on page 9 Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 16 any questions.

  • Page 22: Replacement Procedures

    "Rear Stabilizer Replacement" on page 56 "Resistance Knob Replacement" on page 45 "Seat Assembly Replacement" on page 51 See Also "Belt Drive Tension Adjustment" on page 10 "Chain Drive Tension Adjustment" on page 12 Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 17 any questions.
  • Page 23 5 Replacement Procedures "Leveling Adjustment Procedure" on page 16 Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 18 any questions.

  • Page 24: Belt/Chain Guard Cover Replacement

    (4x) using a 5 mm hex key. Remove stared fastener last. Retain part(s) and/or fastener(s) for installation. Front Access Panel guard cover removal instructions Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 19 any questions.
  • Page 25 The back cover bolts need to be removed to remove the front cover. Care- fully slide the front cover over the pedal crank arm to remove. Retain part(s) and/or fastener(s) for installation. Installation Instructions Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 20 any questions.
  • Page 26 Then install the back cover . It is easiest to install the stared fastener first to hold cover in position. See Also "Replacement Procedures" on page 17 Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 21 any questions.

  • Page 27: Belt And Flywheel Replacement

    5 NM torque is equivalent to 5 newton's of force applied one meter from the center of the bolt, 6 ft-lb is equivalent to 6 lbs of force applied 1 foot away from the center of the bolt. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 22...

  • Page 28: Procedure

    7. Remove the left and right axle mounting plate fasteners (2x each) using a 6 mm hex key. Retain part(s) and/or fastener(s) for installation. 8. Carefully slide the flywheel off the frame and remove the belt. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 23 any questions.
  • Page 29 "Belt/Chain Guard Cover Replacement" on page 19 18. Verify the bike operation per "Operation Verification Checklist" on page 8 and return to service. See Also "Replacement Procedures" on page 17 Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 24 any questions.

  • Page 30: Brake Pad Replacement

    (-) until completely loose. 2. Remove the brake pad assembly by removing the mounting bolts (2x) using a 5 mm hex key, Retain part(s) and/or fastener(s) for installation. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 25 any questions.
  • Page 31 Secure using the two 5 mm hex hey mounting bolts (2x) and washers (2x). Make sure that the brake pad is centered on the flywheel rim and fully tighten. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 26 any questions.
  • Page 32 6. Verify that the brake pad is centered onto the flywheel. 7. Verify the bike operation per "Operation Verification Checklist" on page 8 and return to service. See Also "Replacement Procedures" on page 17 Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 27 any questions.

  • Page 33: Chain Drive And Flywheel Replacement

    5 NM torque is equivalent to 5 newton's of force applied one meter from the center of the bolt, 6 ft-lb is equivalent to 6 lbs of force applied 1 foot away from the center of the bolt. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 28...
  • Page 34 The weight of the flywheel will help to slide the flywheel into the mounting slots. Care- fully hold the flywheel and return bike to the upright position. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 29 any questions.
  • Page 35 18. Verify that the brake pad is centered on the flywheel and operating correctly. 19. Verify the bike operation per "Operation Verification Checklist" on page 8 and return to service. .See Also "Replacement Procedures" on page 17 Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 30 any questions.

  • Page 36: Handlebar Assembly Replacement

    2.5 mm hex key. Retain part(s) and/or fastener(s) for install- ation. 3. Loosen the fwd/aft adjustment knob and slide the assembly off the back of the post. Lift up on the adjustment knob while removing. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 31 any questions.
  • Page 37 Fully tighten the handlebar adjustment knob. This will push the locking nut slightly above the bottom edge of the adjustment knob bracket exposing the locking nut. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 32 any questions.
  • Page 38 Removal Instructions 1. Pull the handlebar height adjustment pop-pin and remove the handlebar post from the frame. The handlebar post can be removed with the handlebar slider assembly Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 33 any questions.
  • Page 39 5. Adjust the handlebar height and vertical reach to a comfprtable position. 6. Verify bike operation and return to service. See Also "Handlebar Adjustment Knob Replacement" on the facing page Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 34 any questions.

  • Page 40: Handlebar Adjustment Knob Replacement

    2. Fully tighten the handlebar adjustment knob. This will push the locking nut slightly above the bottom edge of the adjustment knob bracket exposing the locking nut. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 35 any questions.
  • Page 41 1. Reinstall the handlebar adjustment knob in reverse order. 2. Reinstall the handlebar assembly and verify the handlebar adjustment knob operation, "Handlebar Assembly Replacement" on page 31. See Also "Replacement Procedures" on page 17 Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 36 any questions.

  • Page 42: Pedal Replacement

    5 NM torque is equivalent to 5 newton's of force applied one meter from the center of the bolt, 6 ft-lb is equivalent to 6 lbs of force applied 1 foot away from the center of the bolt. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 37...
  • Page 43 2. Remove the pedal mounting bolt using an 8 mm hex key. Retain part(s) and/or fastener (s) for installation. 3. Use a crank puller (recommended PN X-Tools Crank Extractor or similar) to press the pedal out of the crank arm and remove. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 38 any questions.
  • Page 44 5. Insert the right pedal into the right crank arm. Seat the pedal by using a rubber mallet to lightly tap the center of the pedal into the crank arm. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 39...
  • Page 45 5 Replacement Procedures Pedal Replacement 6. Secure pedal with the pedal mounting bolt using an 8 mm hex key, torque to 33 ft-lb (45 N•m). Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 40 any questions.
  • Page 46 8. Repeat installation steps to install the left pedal. 9. Verify the bike operation per "Operation Verification Checklist" on page 8 and return to service See Also "Replacement Procedures" on page 17 Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 41 any questions.

  • Page 47: Crank Arm Replacement

    Removal Instructions 1. Remove the left and right pedals, see "Pedal Replacement" on page 37. 2. Remove the left crank arm mounting bolt using an 8 mm hex key. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 42 any questions.
  • Page 48 1. Apply a light coat of multipurpose oil to the axle nut threads and install onto the bottom bracket axle. Fully tighten the axle nut. Spinner Indoor Cycle Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 43 any questions.
  • Page 49 "Pedal Replacement" on page 37. 7. Verify the bike operation and return to service, see "Operation Verification" on page 8. See Also "Pedal Replacement" on page 37 "Operation Verification" on page 8 Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 44 any questions.

  • Page 50: Resistance Knob Replacement

    1. Remove all resistance (pressure on the brake pad) by turning the resistance knob coun- terclockwise (-) until it reaches the stop. 2. Remove the brake pad assembly by removing the mounting bolts (2x) and washers Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 45 any questions.
  • Page 51 The following parts could fall from the bottom of the resistance shaft during removal: the Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 46 any questions.
  • Page 52 2. Raise the resistance knob (turn counter-clockwise) enough to allow room to hand thread the 21 mm shaft fastener nut onto the frame. Then use a 21 mm wrench to fully tighten the nut Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 47 any questions.
  • Page 53 Fully tighten the acorn lock nut against the shaft acorn nut . Use one 17 mm wrench to hold the shaft acorn nut tight while using another 17 mm Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 48 any questions.
  • Page 54 6. Verify the resistance control and stop brake functions work properly. a. While riding the bike, turn the resistance knob from minimum to maximum and verify the pedal resistance changes as expected. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 49 any questions.
  • Page 55 While riding the bike, press down on the resistance knob and verify that the fly- wheel and pedals quickly stop. 7. Verify the bike operation per "Operation Verification Checklist" on page 8 and return to service. See Also "Replacement Procedures" on page 17 Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 50 any questions.

  • Page 56: Seat Assembly Replacement

    2. Remove the seat slider - rear end cap by removing the three mounting screws using a 2.5 mm hex key. Retain part(s) and/or fastener(s) for installation. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 51 any questions.
  • Page 57 Release the pop-pin so that it engages inside the seat post. 3. Verify that the seat height adjustment works properly and return to service. See Also "Replacement Procedures" on page 17 Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 52 any questions.

  • Page 58: Stabilizer Replacement

    Stabilizer Replacement About There is a front and rear stabilizer, select the procedure for your application. "Front Stabilizer Replacement" on the next page "Rear Stabilizer Replacement" on page 56 Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 53 any questions.

  • Page 59: Front Stabilizer Replacement

    5 NM torque is equivalent to 5 newton's of force applied one meter from the center of the bolt, 6 ft-lb is equivalent to 6 lbs of force applied 1 foot away from the center of the bolt. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 54...
  • Page 60 5 Replacement Procedures Stabilizer Replacement See Also "Rear Stabilizer Replacement" on the next page "Leveling Adjustment Procedure" on page 16 "Replacement Procedures" on page 17 Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 55 any questions.

  • Page 61: Rear Stabilizer Replacement

    5 NM torque is equivalent to 5 newton's of force applied one meter from the center of the bolt, 6 ft-lb is equivalent to 6 lbs of force applied 1 foot away from the center of the bolt. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 56...
  • Page 62 5 Replacement Procedures Stabilizer Replacement See Also "Front Stabilizer Replacement" on page 54 "Leveling Adjustment Procedure" on page 16 "Replacement Procedures" on page 17 Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 57 any questions.

  • Page 63: Troubleshooting

    If the Spinning Studio Consoles is installed, verify the console and speed indicator is showing the correct speed, refer to the console operating guide: "Spinning® Studio Console" on page 63 Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 58 any questions.
  • Page 64 4) Verify service bulletins Go to the Precor Connect website and browse the list of machine service bulletins and tech- tips. Incorporate any missing service bulletin repairs and in particular any bulletins that may fix the current failure.

  • Page 65: Belt Drive Issues

    Check the front to rear belt pulley alignment. Cannot be adjusted, check the left/right flywheel axle bracket condition or possible a bent frame. See Also "Troubleshooting" on page 58 Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 60 any questions.

  • Page 66: Chain Drive Issues

    Worn sprocket teeth. Chain comes Bad front/rear sprocket Verify the chain sprocket alignment, see "Chain off sprocket. chain alignment. Drive Tension Adjustment" on page 12. See Also "Troubleshooting" on page 58 Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 61 any questions.

  • Page 67: Resistance Issues

    Make sure the resistance knob is moving the shaft up/down when turned. Replace shaft if not working, see "Resistance Knob Replacement" on page 45. See Also "Troubleshooting" on page 58 Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 62 any questions.

  • Page 68: Spinning® Studio Console

    Program Memory: The console maintains programming code during battery replace- ment. ANT+ (pronounced ant plus) is a wireless protocol for monitoring sensor data such as a per- son's heart rate or a bicycle's tire pressure Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 63 any questions.

  • Page 69: Console Installation And Set Up

    Rate Belt chapter in the Operators Guide, see Operator's Guide. Service and Maintenance All information regarding the console installation, operation, service, and maintenance is provided in the SPINNING® STUDIO Owner's Manual, see Operator's Guide. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 64 any questions.

  • Page 70: Preventive Maintenance

    Precor Preventative Maintenance Plan Precor offers a Preventative Maintenance Service Plan that uses Precor-certified technicians to perform the equipment regularly scheduled weekly, monthly, quarterly, and semi-annual maintenance tasks.

  • Page 71: Parts

    IMPORTANT: Always purchase OEM replacement parts and hardware from Precor. If you use parts not approved by Precor, you could void the Precor Limited Warranty. Use of parts not approved by Precor may cause injury. Select Spinner Bike Model "Belt Drive Exploded View and Parts List"...

  • Page 72: Belt Drive Series Bikes

    9 Parts Belt Drive Series Bikes Belt Drive Series Bikes Belt Drive Exploded View and Parts List Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 67 any questions.
  • Page 73 9 Parts Belt Drive Series Bikes Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 68 any questions.
  • Page 74 9 Parts Belt Drive Series Bikes Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 69 any questions.

  • Page 75: Chain Drive Series Bikes

    9 Parts Chain Drive Series Bikes Chain Drive Series Bikes Chain Drive Exploded View and Parts List Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 70 any questions.
  • Page 76 9 Parts Chain Drive Series Bikes Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 71 any questions.
  • Page 77 9 Parts Chain Drive Series Bikes Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 72 any questions.

  • Page 78: Appendix A : Edition Information

    No part of this manual may be reproduced in any form or by any means (including electronic storage and retrieval or translation into a foreign language) without prior agreement and writ- ten consent from Precor Incorporated as governed by United States and international copy- right laws.

  • Page 79: Appendix B : Notices And Safety

    Precor shall not be liable for errors or for incid- ental or consequential damages in connection with the furnishing, use, or performance of this document or of any information contained herein.

  • Page 80: Service Safety Guidelines

    Do not proceed beyond a CAUTION notice until the indicated conditions are fully understood. Service Safety Guidelines Prior to doing any machine service, review the Service Safety Guidelines, see Service Safety Guidelines. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page iii any questions.

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