Husqvarna T435 Workshop Manual page 50

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Repair instructions
7
Remove the seals and the circlip. Carefully pull out
piston and crankshaft. Cover with paper over the
cylinder opening to prevent dirt from coming in.
8
Carefully loosen the circlips D, see fi gures 80 and
81, with a small screwdriver.
9
Press out the gudgeon pin E. Now lift off the piston.
Remove the covers F and the needle bearing G.
Cleaning and checking
Clean all parts, scrape off all gasket residue and
carbon from the following places:
The piston crown
Top of the cylinder bore (inside)
The cylinder exhaust port
The base of the cylinder and/or crankcase
See fi gure 82.
Check the following:
That the cylinder's surface coating is not worn.
Especially the upper part of the cylinder.
That the cylinder does not have any chafe or
cutting marks.
That the piston is free from cutting marks.
Minor scratches can be polished off using fi ne
emery paper.
That the piston ring is not welded to its track.
Remove the piston ring from the piston to mea-
sure the wear. Use the bottom of the piston to
press down the piston ring into the cylinder.
The opening of the ring must not exceed 1
mm. Put the piston ring back into the piston
slot and make sure it is the right way around,
see fi gure 83.
That the needle bearing is intact.
That the inlet bellows is intact.
That air hoses and impulse hose are intact.
50
– English
Fig 79
Fig 80
Fig 81
Fig 82
Fig 83

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