Pentair INTELLIFLO Installation And User Manual

Pentair INTELLIFLO Installation And User Manual

Variable speed pump
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INTELLIFLO
®
VARIABLE SPEED PUMP
INSTALLATION AND
USER'S GUIDE
IMPORTANT SAFETY INSTRUCTIONS
READ AND FOLLOW ALL INSTRUCTIONS
SAVE THESE INSTRUCTIONS

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Summary of Contents for Pentair INTELLIFLO

  • Page 1 INTELLIFLO ® VARIABLE SPEED PUMP INSTALLATION AND USER’S GUIDE IMPORTANT SAFETY INSTRUCTIONS READ AND FOLLOW ALL INSTRUCTIONS SAVE THESE INSTRUCTIONS...
  • Page 2: Table Of Contents

    CUSTOMER SERVICE / TECHNICAL SUPPORT If you have questions about ordering Pentair Aquatic Systems replacement parts, and pool products, please contact: Customer Service and Technical Support, USA Sanford, North Carolina (8 A.M. to 4:30 P.M. ET) (8 A.M. to 4:30 P.M. — Eastern/Pacific Times)
  • Page 3: Important Pump Warning And Safety Instructions

    230 VAC charge even when there is no This guide provides installation and operation instructions for this pump. power to the unit. Consult Pentair with any questions regarding this equipment. • The pump is not submersible. Attention Installer: This guide contains important information about the •...
  • Page 4 (D) Disabled submerged outlets, or (E) Suction outlets shall be reconfigured into return inlets. Warnings and safety instructions for Pentair Aquatic Systems pumps and other related products are available at: For Installation of Electrical Controls at Equipment Pad (ON/OFF http://www.pentairpool.com/pool-owner/safety-warnings/ or call...
  • Page 5: Pump Overview

    • RS-485 communication cable included • The pump can be adjusted from the control panel to • IntelliTouch systems control 8 IntelliFlo pumps using run at any speed between 450 RPM to 3450 RPM for 8 speeds per pump.
  • Page 6: Installation

    For installation instructions refer to the provided with 4. For most installations Pentair recommends installing a valve the kit. on both the pump suction and return lines so that the pump can be isolated during routine maintenance. However, it...
  • Page 7: Electrical Installation

    POWER LINE TERMINALS. Drive Wiring Connection 1/2” NPD Conduit Port Ground Wire Connection Bonding Lug Field Wiring Compartment INTELLIFLO Variable Speed Pump Installation and User’s Guide ®...
  • Page 8: Operating The Pump

    11. Do not allow your pump to run longer than 30 pump does not prime, check your priming settings on the control panel or see the “Troubleshooting” section on pages 24-26. INTELLIFLO Variable Speed Pump Installation and User’s Guide ®...
  • Page 9: Using The Operator Control Panel

    Use the operator control panel to start and stop the IntelliFlo Key Lockout Icon ® Variable Speed Pump, program, set, and change speeds (RPM), and access pump features and settings. Press to select Speed 1 (750 RPM). LED on indicates Speed 1 is active.
  • Page 10: Stopping And Starting The Pump

    24 hour period. Speeds programmed in Schedule mode will override any manually selected speed (speeds set by manually pressing any of the speed buttons on the control panel). The IntelliFlo Variable Speed Pump can be programmed ® in three different modes: since there are no buttons on the control panel for Speeds 5-8.
  • Page 11: Control Panel: Pump Menu Guide

    INTELLIFLO Variable Speed Pump Installation and User’s Guide ®...
  • Page 12: Pump Settings

    1-16. The IntelliTouch system can communicate to only four (1-4) pumps. The minimum pump speed can be set from 450 RPM IntelliFlo pumps cannot be connected in series to 1700 RPM. The default setting is 450 RPM. with other pumps.
  • Page 13: Set Screen Contrast

    5. Use the arrows to choose the desired Password language. Protection Enabled 6. Press to select the control panel language. To cancel any changes, press to exit without saving. 7. Press to exit. INTELLIFLO Variable Speed Pump Installation and User’s Guide ®...
  • Page 14: Setting Password

    8. Press the arrow. “Password Timeout” will be displayed. The factory default time is 1 minute. This means the IntelliFlo Variable Speed Pump will go ® into Password Protection mode 1 minute after the last control panel key is pressed.
  • Page 15: Set Speeds 1-4 In Manual Mode

    8. Press to save the new time setting. 12. Press to save the new stop time setting. 13. Press The IntelliFlo Variable Speed Pump will prime and ® start time. When running in Schedule or Egg Timer mode, the countdown time (T 00:01) showing the hours and minutes remaining is displayed.
  • Page 16: External Control

    13. Press to return to set Program 2. 14. Use arrow to scroll to “Program 2”. 15. Repeat Steps 5 through 13 to set Program 2, 3, and 4. INTELLIFLO Variable Speed Pump Installation and User’s Guide ®...
  • Page 17: Features

    “Quick Clean”. 5. Press to choose “Set Speed”. 6. Press column and change the speed. 7. Use arrows to change the speed. Display during priming 8. Press to save the speed. INTELLIFLO Variable Speed Pump Installation and User’s Guide ®...
  • Page 18 Allows IntelliFlo Variable Speed Pump to automatically detect if pump if is primed for startup. ® The pump will speed up to 1800 RPM and pause for three (3) seconds - if there is enough water in the basket, the pump will go out of priming mode and run the commanded speed.
  • Page 19: Priming Features

    Priming features are only accessible if priming is “Enabled”. 1. Press 2. Use arrow to scroll to “Priming” and press When the IntelliFlo Variable Speed Pump is connected to ® an automation control system, (IntelliTouch , EasyTouch ®...
  • Page 20: Thermal Mode

    The sensor for Thermal Mode is in the drive, on top of the motor. This feature allows you to set a speed Thermal Mode features are only accessible if (450 RPM - 3450 RPM) that runs when the IntelliFlo ® Thermal Mode is “Enabled”.
  • Page 21: Connecting To An Automation System

    CONNECTING TO AN AUTOMATION SYSTEM Use the RS-485 communications cable to remotely control the IntelliFlo Variable Speed Pump from an ® IntelliComm communication center. The IntelliComm Power 100 - 240 system provides four (4) pairs of input terminal 100 mA...
  • Page 22 Cover Panel) Front Door High Voltage Cover Panel Grommet (to Low Voltage Raceway) EasyTouch and/or IntelliTouch Control System IntelliTouch Personality Load Center Board COM PORT (J7/J8) IntelliTouch Control System Circuit Board INTELLIFLO Variable Speed Pump Installation and User’s Guide ®...
  • Page 23: Connecting To Suntouch Control System

    The IntelliFlo Variable Speed Pump can be controlled ® by a SunTouch system via the RS-485 communication cable. 4. Strip back the cable conductors 6 mm (1/4”). Insert the wires into the screw terminals (provided). Secure the wires with the screws. Be 1.
  • Page 24: Maintenance

    10. Open the manual air relief valve on the top of the Strainer Basket 11. Wait until all pressure is relieved. Start the pump. Volute the manual air relief valve. Drain Plugs Strainer Pot Assembly INTELLIFLO Variable Speed Pump Installation and User’s Guide ®...
  • Page 25: Servicing

    Two (2) 9/16 inch open end wrenches 1/4 inch Allen head wrench 16. Clean the seal plate, seal bore, and the motor shaft. • No. 2 Phillips head screwdriver Adjustable wrench INTELLIFLO Variable Speed Pump Installation and User’s Guide ®...
  • Page 26: Pump Reassembly

    8. Reinstall the drive onto the top of the motor. the drive and motor, it is critical in keeping moisture out of the drive and motor. Replace the gasket if 9. Fill the IntelliFlo Variable Speed Pump with water. ®...
  • Page 27: Drive Assembly Removal And Installation

    (4) screws in the corners of the drive. Ensure that the keypad cable is not being pinched between the drive and keypad cover. Drive Assembly and Removal INTELLIFLO Variable Speed Pump Installation and User’s Guide ®...
  • Page 28: Troubleshooting

    DC buss. The drive will restart 20 seconds after the over voltage condition clears. Indicates that the self-monitoring motor control software has encountered an error. Clear the alarm and restart the pump. If this alarm persists, contact Pentair Technical Service at 1-800-831-7133. INTELLIFLO Variable Speed Pump Installation and User’s Guide...
  • Page 29: Troubleshooting Chart

    INTELLIFLO Variable Speed Pump Installation and User’s Guide ®...
  • Page 30 INTELLIFLO Variable Speed Pump Installation and User’s Guide ®...
  • Page 31: Replacement Parts

    REPLACEMENT PARTS (-) Not Shown INTELLIFLO Variable Speed Pump Installation and User’s Guide ®...
  • Page 32: Technical Data

    1725 RPM 1850 RPM 2050 RPM 2250 RPM 2350 RPM 2450 RPM 2550 RPM 2650 RPM 2850 RPM 3110 RPM 3250 RPM 3450 RPM FLOW RATE IN US GALLONS PER MINUTE INTELLIFLO Variable Speed Pump Installation and User’s Guide ®...
  • Page 33: Pump Performance Curves (Intelliflo I2)

    FLOW RATE IN US GALLONS PER MINUTE INTELLIFLO Variable Speed Pump Installation and User’s Guide ®...
  • Page 35 United States and/or other countries. Unless expressly noted, names and brands of third parties that may be used in this document are not used to indicate an affiliation or endorsement between the owners of these names and brands and Pentair Water Pool and Spa, Inc. Those names and brands may be the trademarks or registered trademarks of those third parties.

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