Perkins NJ Series Troubleshooting Manual page 30

30
Troubleshooting Section
Removal and Installation of the
Harness Connector Terminals
Terminal Removal
Table 7
Required Tools
Part Number Part Description
27610285
Removal Tool
Illustration 16
Removal of Terminal Position Assurance Components
1. Remove the connector from the ECM. Refer to
Disassembly and Assembly, "Electronic Control
Module - Remove and Install".
2. Use a screwdriver that has a flat blade (1) to
remove the two terminal position assurance
components (2) from the connector (3).
Note: Do not use the removal tool to remove the
terminal position assurance components.
Qty
1
Illustration 17
Removal Tool
3. Insert the removal tool into the hole that is
adjacent to the terminal in order to release the
locking device.
Note: Make sure that the tool stays perpendicular to
the face of the connector.
4. Hold the tool in position and gently pull the wire in
order to remove the terminal from the rear of the
connector (3).
5. Remove the removal tool from the face of the
connector (3).
Note: If a terminal must be replaced, part number
g01201559
28170085 must be used.
Terminal Insertion
1. Push the terminal into the rear of the connector (3)
until the terminal engages with the locking device.
2. Gently pull on the wire in order to make sure that
the terminal is retained by the locking device.
3. Install the two terminal position assurance
components (2) into the sides of the connector (3).
4. Connect the connector to the ECM. Refer to
Disassembly and Assembly, "Electronic Control
Module - Remove and Install".
SENR9982-01
g01201632