Related Manuals for Perkins 4006-23TAG1A
Summary of Contents for Perkins 4006-23TAG1A
- Page 1 TPD1508E, Issue 1 December 2003 User’s Handbook Perkins 4000 Series Inline diesel engine 4006-23TAG1A 4006-23TAG2A 4006-23TAG3A...
- Page 2 This publication is written in Perkins Approved Clear English This publication is divided into six chapters: 1 General information 2 Engine views 3 Operation instructions 4 Maintenance schedule 5 Engine fluids 6 Fault diagnosis The following pages contain a detailed table of contents...
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Page 3: Table Of Contents
4000 Series Contents 1 General information Introduction ......................1 General safety precautions ... - Page 4 4000 Series 2 Engine views Location of engine parts ..................13 3 Operation instructions How to start the engine .
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Page 5: General Information
The information contained within the User’s Handbook is based on such information as was available at the time of going to print. In line with Perkins Engines Company Limited policy of continual development and improvement that information may change at any time without notice. The engine user should therefore ensure that they have the latest information before the work is started. - Page 6 4000 Series Model engine 4006-23 right hand side D1001 Model engine 4006-23 left hand side D1002 User’s Handbook, TPD 1508E, issue 1...
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Page 7: General Safety Precautions
4000 Series General safety precautions These safety precautions are important. You must refer also to the local regulations in the country of use. Some items only refer to specific applications. ! Only use these engines in the type of application for which they have been designed. ! Do not change the specification of the engine. -
Page 8: Maintenance Schedule
! Fit only genuine Perkins parts, failure to do so can damage the engine and may effect the warranty. ! Do not wash an engine while it runs or while it is hot. If cold cleaning fluids are applied to a hot engine, certain components on the engine could be damaged. -
Page 9: Engine Preservation
! There are three grades of preservation listed below, (together with their applications) for complete engines and associated equipment, such as radiators, silencers, spares etc. ! For all recommended preservatives contact the Applications Department at Perkins Engines company. Preservation level ‘A’... - Page 10 4000 Series Preservation level ‘C’ Additional to Level ‘B’ for UK or overseas shipment when prolonged storage and protection is required for up to 5 years in tropical temperate, or arctic climates. Also meets preservation to MOD NES 724 Level ‘J’ for UK/ Europe when stored in unheated buildings or in the open under waterproof covers.
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Page 11: Powerpart Recommended Consumable Products
4000 Series POWERPART recommended consumable products Perkins have made available the products recommended below in order to assist in the correct operation, service and maintenance of your engine and your machine. The instructions for the use of each product are given on the outside of each container. - Page 12 4000 Series POWERPART Radiator stop leak For the repair of radiator leaks. Part number 21820127. POWERPART Retainer (high strength) To retain components which have an interference fit. Part number 21820638. POWERPART Retainer (oil tolerant) To retain components which have an interference fit, but are in contact with oil. Part number 21820608. POWERPART Safety cleaner General cleaner in an aerosol container.
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Page 13: Engine Identification
Number of cylinders 0081 Fixed build number United Kingdom 0017 Number of engines built Year that the engine was built Engine type 4006-23TAG1A 4006-23TAG2A 4006-23TAG3A The position of the plate for the engine number (A1). D1104 User’s Handbook, TPD 1508E, issue 1... -
Page 14: Engine Data
4000 Series Engine data Number of cylinders ......................6 Cylinder arrangement ... -
Page 15: Lubrication System Data
Damper Tag1A,Tag2A and Tag3A ................1 x 18 in Note: A different type of damper may be fitted, for more information contact your Perkins Dealer/Distributor. -
Page 16: Electrical System Data
Electrical system data Type ......................Insulated return Alternator output ... -
Page 17: Engine Views
4000 Series Engine views Location of engine parts Right hand side of the 4006-23 engine 1 Twin air filters 9 Fuel hand prime pump 2 Governor lever 10 Drain plug for the lubricating oil 3 Filler cap for the lubricating oil 11 Lubricating oil dipstick 4 24 Volt alternator 12 Lubricating oil filters... - Page 18 4000 Series Left hand side of the 4006-23 engine 1 Twin turbochargers 6 Engine breather 2 View hole for timing mark 7 Engine protection switch 3 Crankshaft inspection cover 8 Air to air charge cooler 4 Sump drain plug 9 Radiator Drive belt tension screw D1002 User’s Handbook, TPD 1508E, issue 1...
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Page 19: Operation Instructions
! The viscosity of the lubricating oil ! The type of engine start switch ! The type of engine stop arrangement. Note: The type of start switch and stop arrangement shown in this chapter are a Perkins option. Initial start Cautions: ! Before the engine is started for the first time, or if the engine has stood idle for more than three months, the crankshaft and turbocharger bearings must be primed. - Page 20 4000 Series How to prime the fuel system Caution: Clean away all fluid before the engine is started. 1 Turn on the fuel feed from the day tank and loosen the union on the tee-piece (A1). 2 Operate the priming pump (A2) until fuel free from air flows from the union, tighten the union (A1) securely. D1047 D1046 3 Loosen the union on the fuel feed pipe (B1) at the flywheel end of the fuel rail (B3).
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Page 21: Normal Engine Start
! Do not start the engine under load. ! The air shut off valves must be in the open position (A2) to start the engine. Note: Perkins recommend that the engine is run every month. 1 Ensure that the engine load is disengaged. -
Page 22: How To Stop The Engine
4000 Series 4 If the engine does not start after 10 seconds allow the start key to return to the 2 position for 20 seconds, then engage the starter motor again. Note: After the engine has started check the oil pressure gauge. 5 If the engine fails to start after the third time, see "Problems and possible causes"... -
Page 23: Light Load Operation
4000 Series Light load operation Cautions: ! Do not run the engine excessively at low speeds or loads. If the engine is not in use shut it down. ! Excessive idle of the engine will result in only partly burnt fuel. This will cause high carbon build-up on the injector nozzles, valves, pistons and rings. - Page 24 This page is intentionally blank...
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Page 25: Maintenance
4000 Series Maintenance Maintenance periods Use the procedures in this chapter to maintain your engine in accordance with the maintenance schedule. These maintenance periods apply only to engines that are operated with fuel, lubricating oil and coolant that conform to the specifications given in this handbook. User’s Handbook, TPD 1508E, issue 1... -
Page 26: Maintenance And Overhaul Schedule
4000 Series Maintenance and overhaul schedule The maintenance operations must be applied at the interval (hours or months) which occurs first. Daily Every 5000 hours Every 500 hours or 12 months Every 7500 hours Every 12 months Every 15000 hours Operation Check the coolant level Check the lubricating oil level... - Page 27 4000 Series Note: For parts that are supplied by customer use the supplier recommendations: ! Check the battery electrolyte level ! Drain water/ sediment from fuel tank ! Clean water trap sediment. Note: For information on the cylinder head overhaul and major overhaul, refer to the relevant workshop manual.
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Page 28: How To Drain The Cooling System
4000 Series How to drain the cooling system Warnings! ! Do not drain the coolant while the engine is still hot and the system is under pressure because dangerous hot coolant can be discharged. ! Discard the used coolant in a safe place and in accordance with local regulations. Caution: To prevent frost damage, ensure that all of the coolant is removed from the engine. -
Page 29: How To Fill The Cooling System
4000 Series How to fill the cooling system Warning! Do not remove the filler cap while the engine is still hot and the system is under pressure because dangerous hot coolant can be discharged. Cautions: ! The use of plain drinking water is not recommended because of the chemical reactions which can result in corrosion and furring-up of the cooling system. - Page 30 4000 Series How to change the air filter Warning! Discard the used element in a safe place and in accordance with local regulations. Cautions: ! Do not operate the engine if there is a blockage in the air filter or the induction hose. ! The air filter element is a non-serviceable item, do not clean the element.
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Page 31: How To Drain The Water Sediment
4000 Series How to drain the water sediment Warning! Discard the fuel oil in a safe place and in accordance with local regulations. 1 Stop the engine. 2 Put a suitable container under the sediment bowl to retain the fluid. 3 Loosen the drain plug (A1) and allow the fluid to drain. -
Page 32: How To Check The Tension Of The Alternator Belt
4000 Series How to check the tension of the alternator belt Warning! Disconnect the batteries and any other power that can start the engine. Note: The alternator guard is a 3 piece item. 1 Remove the three bolts (A5) from the plate (A6) and remove the plate. 2 Remove the bolt (A3). -
Page 33: How To Check The Tension Of The Fan Belts
4000 Series How to check the tension of the fan belts Warning! Disconnect the batteries and any other power that can start the engine. Cautions: ! The maximum force of 49 N (11.02 lbf) 5 kgf must be used on a new fan belt for the first twenty four hours. ! Do not fit one fan belt, always fit the fan belts in a set. -
Page 34: How To Renew The Engine Lubricating Oil
4000 Series How to renew the engine lubricating oil Warnings! ! Discard the used lubricating oil in a safe place and in accordance with local regulations. ! Do not exceed the correct level of lubricating oil in the sump. If there is too much lubricating oil, the excess must be drained to the correct level. -
Page 35: How To Renew The Lubricating Oil Filters
Warning! Discard the used lubricating oil filters in a safe place and in accordance with local regulations. Caution: It is important that only genuine Perkins parts are used. The use of a canister that is not a genuine Perkins part may damage the engine and the warranty. -
Page 36: How To Change The Main Fuel Filter Canisters
Warning! Discard the used canister and fuel oil in a safe place and in accordance with local regulations. Caution: It is important that only genuine Perkins parts are used. The use of a canister that is not a genuine Perkins part may damage the fuel system and the warranty. -
Page 37: How To Adjust The Bridge Piece And Set Valve Clearance
4000 Series How to adjust the bridge piece and set valve clearance Warning! Disconnect the batteries and any other power that can start the engine. Cautions: ! The bridge piece must be adjusted before the valve adjustment is made. ! Check that there is a clearance between the bridge piece and the inlet and exhaust rockers. How to adjust the bridge piece To help rotate the crankshaft a special tool (table 1) can be fitted. - Page 38 4000 Series D1056/1 3 Check that there is clearance on both valves. 4 Loosen the lock nuts on each of the bridge pieces (C2). Note: Each rocker set has two bridge pieces, both must be adjusted. 5 Turn the adjuster (C3) out until the fixed side of the bridge piece rests on its valve. 6 Hold the top edge of the bridge piece (C1) and turn the adjuster screw (C3) down until it contacts the valve.
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Page 39: How To Clean The Crankcase Breather Element
4000 Series How to clean the crankcase breather element Warning! Disconnect the batteries and any other power that can start the engine. 1 Remove the wing nut (A1) and remove the breather cover (A3). Check the seal around the cover, renew if necessary. - Page 40 This page is intentionally blank...
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Page 41: Engine Fluids
The fuel should also be free from biological growth. If biological growth is suspected, contact Perkins to discuss a suitable measurement and course of action. For long term storage of fuel, the recommendations given in ASTM D975 must be followed where appropriate. -
Page 42: Coolant Specification
Coolant specification Cautions: ! If the correct procedures are not used, Perkins cannot be held responsible for damage caused by frost or corrosion. ! An antifreeze which contains the correct inhibitor must be used at all times to prevent damage to the engine by corrosion, because of the use of aluminium in the coolant circuit. -
Page 43: Engine Fault Diagnosis
4000 Series Engine fault diagnosis Introduction Caution: Do not use mobile phones within 2 meters of the engine as the transmitted signal can affect the electronic digital governor. This fault diagnosis chart covers mechanical defects which may occur with the engine. It must be used in conjunction with electronic service tools. -
Page 44: Problems And Possible Causes
4000 Series Problems and possible causes Possible causes Problem Checks by the workshop Checks by the user personnel The starter motor turns the engine too slowly 1, 2, 3, 4, 14 The engine does not start 2, 5, 6, 8, 9, 10, 12, 17 13, 34, 37, 38, 42, 43, 63 5, 8, 10, 11, 12, 16, 17, 9, 13, 15, 34, 37, 38, 40, 42,... -
Page 45: List Of Possible Causes
4000 Series List of possible causes Battery capacity low Leakage between valves and seats Bad electrical connections Piston rings are not free or they are worn or broken Fault in starter motor Valve stems and/or guides are worn Wrong grade of lubricating oil Crankshaft bearings are worn or damaged Starter motor turns engine too slowly Lubricating oil pump is worn... - Page 46 © 2003 Perkins Engines Company Limited All Rights Reserved...