Table of Contents
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1 Basic safety precautions.................................................................................. 7
1.1
Purpose of this document.............................................................................................. 7
1.2
The operator .................................................................................................................. 7
1.3
Safety symbols and the displays in use......................................................................... 7
1.4
Duty and liability ............................................................................................................ 8
1.5
Correct use of the machine ........................................................................................... 8
1.6
User requirements ......................................................................................................... 8
1.7
Safety and protective systems....................................................................................... 8
1.8
Informal safety measures .............................................................................................. 8
1.9
Personnel training.......................................................................................................... 8
1.10
Parts of the machine that are particularly dangerous .................................................... 9
1.11
Servicing and repair work, elimination of faults ............................................................. 9
1.12
Structural modifications to the machine......................................................................... 9
1.13
Cleaning the machine and the removal of waste products............................................ 9
1.14
Noise levels produced by the machine.......................................................................... 9
2 Description of the Saddle Binder ORION 4 ................................................... 10
2.1
Dimensions.................................................................................................................. 11
2.2
Conformity ................................................................................................................... 11
2.3
Marking and type plate ................................................................................................ 11
2.4
Technical data ............................................................................................................. 11
2.5
Accessories ................................................................................................................. 12
3 Structure and function of the machine........................................................... 13
3.1
Safety-related components.......................................................................................... 14
3.2
Mounting of the finger guard........................................................................................ 14
3.3
Electrical connection and motor protective relay ........................................................ 16
3.4
Installation of the stitching table ................................................................................. 18
3.4.1
Installation of stitching table: flat stitching ............................................................... 18
3.4.2
Installation of the stitching table: for brochure stitching........................................... 18
3.5
Installation of the narrow stitching heads 70/20 .......................................................... 20
3.6
Installation of the clincher box ..................................................................................... 22
3.7
Basic adjustment of clinchers ...................................................................................... 24
3.8
Pressure adjustment for clincher back pressure ......................................................... 26
3.9
Adjustment of the stitching thickness .......................................................................... 28
3.10
Adjustment by hand of the ORION 4 ........................................................................... 30
3.11
Lubrication instructions................................................................................................ 32
4 Flow diagrams .............................................................................................. 33
Hohner Maschinenbau GmbH
Table of Contents
ORION 4
10/2010
Table of Contents
5
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