Henny Penny Velocity Series Service Manual
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Henny Penny Velocity Series Service Manual

Pressure fryer
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SERVICE
MANUAL
V V e e l l o o c c i i t t y y S S e e r r i i e e s s ™ ™
P P r r e e s s s s u u r r e e
PXE-100
FM06-059D

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Summary of Contents for Henny Penny Velocity Series

  • Page 1 SERVICE MANUAL V V e e l l o o c c i i t t y y S S e e r r i i e e s s ™ ™ P P r r e e s s s s u u r r e e PXE-100 FM06-059D...

  • Page 3: Table Of Contents

    Table of Contents Safety and Compliance....................v Chapter 1 Programming ....................1 1.1 Program Menu.......................1 1.2 Tech Mode Menu ....................1 Chapter 2 Troubleshooting ....................7 2.1 Troubleshooting Guide ...................7 2.2 Error Codes ......................8 Chapter 3 Software Updates..................17 3.1 Software Features....................17 3.1.1 Water Detection Software ................17 3.2 Software Updates ....................17 3.2.1 Control Board Updates ...................17 3.2.1.1 USB Port Overview..................18...
  • Page 4 4.7.18 Install the Rack Carrier .................34 4.8 High Limit Thermocouples Replacement..............35 4.8.1 Troubleshooting .....................35 4.8.2 Replacement ....................36 4.9 High Limit Module Replacement ................37 4.10 Primary Contactor Replacement................38 4.11 Heat Contactor Replacement ................39 4.12 AIF Multi-Tab Transformer Replacement ..............40 4.13 Control Transformer Replacement ...............41 4.14 Drain Valve and Actuator Replacement ..............42 4.14.1 Prepare the Fryer ..................42 4.14.2 Remove the Drain Valve Extension..............42...
  • Page 5 8.6 Solenoid Valve Cleaning and Inspection ..............94 8.7 Inspect Castors and Frame ...................98 8.8 Inspect Oil Migration.....................99 8.9 Inspect Vat for Leaking ..................99 8.10 Temperature and Level Probe Inspection ............100 8.11 Inspect the Power Cable ................... 102 8.11.1 Electrical Requirements ................102 8.11.2 International Requirements .................
  • Page 6 List of Tables Table 1-1 Tech Mode Menu Function...................1 Table 2-1 Troubleshooting Guide ..................7 Table 2-2 Error Codes......................8 Table 4-1 Required Tools ....................27 Table 4-2 Required Tools ....................28 Table 4-3 Required Tools ....................28 Table 4-4 Kit Parts ......................28 Table 5-1 Flex Line ......................62 Table 5-2 Flex Line ......................67 Table 7-1 Annual (12 month) Inspection Checklist ..............85 Table 7-2 Date of Inspection and Signatures..............88...
  • Page 7 S S a a f f e e t t y y a a n n d d C C o o m m p p l l i i a a n n c c e e Henny Penny fryers have many safety features incorporated. However, the only way to ensure safe operation is to fully understand the proper installation, operation, and maintenance procedures.
  • Page 8 These are the original version controlled Henny Penny instructions for Velocity Pressure Electric (PXE) model 100 (PXE 100). This manual is available on the Henny Penny Public website (www.hennypenny.com). Read these instructions completely prior to installation and operation of this appliance to ensure compliance to all required installation, operation and safety standards.
  • Page 9 This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance.
  • Page 10 viii...

  • Page 11: Table 1-1 Tech Mode Menu Function

    C C h h a a p p t t e e r r 1 1 P P r r o o g g r r a a m m m m i i n n g g 1 1 . . 1 1 P P r r o o g g r r a a m m M M e e n n u u From the MAIN menu, refer to , select 4.
  • Page 12 Menu Display Function Item (Mod- enter the test mode. The screen will return to normal operation after 3 seconds of no activity. DISPLAY TEST This section tests all of the LED and display lights. Press the illuminated button next to the type of test listed on the display.
  • Page 13 Menu Display Function Item (Mod- button to adjust the temperature. To adjust the offset, press and hold the button next to OFST With the button held, press the plus or minus button to adjust the offset. T-14 INPUTS-1 A H D S F P M shows in the middle display. A - Power Switch.
  • Page 14 Menu Display Function Item (Mod- 999. When running, top line shows time of each revolution. T-21 SEL VALVE PORTS This section tests the positioning of each port on the selector valve. P0 - At pot. P1 - At dispose (rear dis- pose) P2- At FDI (front dispose) Enc - Encoder posi- tion.
  • Page 15 Menu Display Function Item (Mod- not used, the control cycles the pressure solenoid on and off. This keeps the solenoid from getting gummed up and sticking. This cycling at the end of a cook cycle occurs only for cook cycles which haven't just used the pressure solenoid.
  • Page 16 Menu Display Function Item (Mod- that indicates the oil has refilled high enough to reach or splash on that probe. T-36 ANY FILL: LVL PROBE How the control monitors the level probe for a tempera- MIN DETECT ture rise when refilling the pot is described in the de- tails of step T-34.

  • Page 17: Table 2-1 Troubleshooting Guide

    C C h h a a p p t t e e r r 2 2 T T r r o o u u b b l l e e s s h h o o o o t t i i n n g g 2 2 .

  • Page 18: Table 2-2 Error Codes

    Problem Cause Correction Oil not draining. Drain valve clogged. Push cleaning rod through open drain valve. Filter motor won’t Motor overheated. Reset motor. Refer to Filter Pump run. Motor Protector - Manual Reset sec- tion of Operator’s Manual. 2 2 . . 2 2 E E r r r r o o r r C C o o d d e e s s In the event of a system failure the control board displays an error message.
  • Page 19 Error Cause Correction (Open normal operation. If the E-6 error persists, replace the Circuit) control. E-6B MAIN TEMP PROBE FAILED (Shorted) E-10 High limit tripped Check the error log to find out the vat temperature at (Software prior to the time the high limit tripped. If this temperature was version 1.60).
  • Page 20 Error Cause Correction E-10C High limit tripped Check the error log to find out the vat temperature at HIGH LIM- while cooking (Not the time the high limit tripped. If this was several de- simply in cook mode, grees above the oil setpoint temperature, test for a TRIPPED but with cook cycle sticking contactor and replace if faulty.
  • Page 21 Error Cause Correction Inspection , page 103 4.8 High Limit Thermocou- ples Replacement , page E-10S High limit tripped Check the error log to find out the vat temperature at HIGH LIM- while vat was in the time the high limit tripped. If this temperature was Start-up Mode (not very low, this may be a sign that the vat was turned on TRIPPED...
  • Page 22 Error Cause Correction Any E-13 error allows operators to cook on the fryer; however, the control disables the pressure for the en- tire cook cycle unless the E-13 condition resolves with a good probe readings. E-14 Pressure is to high •...
  • Page 23 Error Cause Correction FAILED (Shorted) E-19 PRO- A setting in Tech Replace the protection probe. Once the error code is TECTION Mode (T-40) speci- acknowledged, the E-19 message goes away and nor- PROBE fies whether or not mal operation resumes without the benefit of the pro- FAILED the fryer is equipped tection probe feature.
  • Page 24 Error Cause Correction 12 VOLT Digital converter • Unplug filter pump relay at back of control. FAILED inputs. • Replace control board. E-48 IN- Failure of the CPU Replace control board. PUT SYS- board. ERROR E-54C Fault on the CPU •...
  • Page 25 Error Cause Correction NOT DE- TECTED E-84D Cannot open lid - Pin If lid pin is stuck, remove lid cover and manually free PRES- is stuck and has not pin. SURE PIN dropped down. STUCK Can open lid - wire OR NOT •...

  • Page 27: Water Detection Software

    The software on a control board must be loaded from a USB drive. The file type used for loading software is an .hpf (Henny Penny Flash) file. All . hpf files are encrypted and are checksum protected, in order to prevent accidental or malicious changes to the official HP software.

  • Page 28: Sandisk Usb Flash Drive

    3 3 . . 2 2 . . 1 1 . . 1 1 U U S S B B P P o o r r t t O O v v e e r r v v i i e e w w D D i i s s c c o o n n n n e e c c t t t t h h e e p p o o w w e e r r o o r r e e l l e e c c t t r r i i c c a a l l s s h h o o c c k k m m a a y y o o c c c c u u r r .
  • Page 29 Type your HP assigned e-mail address in the E E m m a a i i l l a a d d d d r r e e s s s s text box and then 4 4 ) ) your user defined password in the P P a a s s s s w w o o r r d d text box.

  • Page 30: Download A Report

    Select Y Y . 9 9 ) ) Wait. The control saves a copy of the current software, erases program 1 1 0 0 ) ) memory, flashes in new software, and then reboots back to -OFF-. Remove the USB drive. 1 1 1 1 ) ) 3 3 .
  • Page 31 C C h h a a p p t t e e r r 4 4 R R e e p p a a i i r r a a n n d d R R e e p p l l a a c c e e m m e e n n t t P P r r o o c c e e d d u u r r e e s s This section provides checkout and replacement procedures, for various parts of the fryer.
  • Page 32 4. Use a 3/8 inch nut-driver or socket and remove the nut securing the ground wire to the control board. 5. Remove old control board. 6. Place new control board on to the unit with the tab inserted in to the slot. Let the control board rest on the shroud.

  • Page 33: Control Board Replacement

    4 4 . . 3 3 P P o o w w e e r r S S w w i i t t c c h h R R e e p p l l a a c c e e m m e e n n t t D D i i s s c c o o n n n n e e c c t t t t h h e e p p o o w w e e r r o o r r e e l l e e c c t t r r i i c c a a l l s s h h o o c c k k m m a a y y o o c c c c u u r r .
  • Page 34 4. Disconnect the USB plug from the receiver on the back of the control board. 5. Remove the old USB port assembly from the hole in the control board. 6. Install the new USB port assembly in the hole in the control board. 7.
  • Page 35 7. Using a crosshead screwdriver, remove 3 screws on each side of lid sides (6 screw total). 8. Remove the lid sides and set aside. Remove both old left and right cam filler strips by: 9. Bending the ends upward in to a V- shape, and then pulling the entire filler strip upward and away from the lid arm assembley.
  • Page 36 4 4 . . 6 6 C C a a m m S S l l i i d d e e R R e e p p l l a a c c e e m m e e n n t t •...

  • Page 37: Table 4-1 Required Tools

    8. Remove the old cam slide and replace with the new cam slide. 9. Ensure holes in all pressure pads, shims, and spacers align with holes in lid. 11. Apply blue threadlocker to both screws and lid holes, and start threading through cam guide assembly.

  • Page 38: Table 4-2 Required Tools

    T T a a b b l l e e 4 4 - - 2 2 R R e e q q u u i i r r e e d d T T o o o o l l s s T T w w o o 4 4 i i n n x x 4 4 i i n n x x 1 1 2 2 i i n n W W i i r r e e...
  • Page 39 4 4 . . 7 7 . . 4 4 T T e e c c h h n n i i c c i i a a n n T T r r a a i i n n i i n n g g Watch the following video before replacing the Nylatron vertical filler strip (slides).

  • Page 40: Remove The Safety Lock Wiring

    P P X X E E 1 1 0 0 0 0 O O n n l l y y : Using a 3/8 in socket and ratchet, remove the p-clip holding the 1 1 0 0 ) ) condensate line to the back of the front panel. I I N N F F O O : The front panel is restricted from removal if the p-clip is not removed.

  • Page 41: Remove The Front Shroud

    4 4 . . 7 7 . . 8 8 R R e e m m o o v v e e t t h h e e R R e e t t a a i i n n i i n n g g R R o o d d Navigate to training video timestamp 03:05 - 04:04 for procedures I I N N F F O O : specific to this step.
  • Page 42 Once both Nylatron filler strip channels are clean, start the reassembly process by installing the Nylatron vertical filler strips and front shroud by doing the following: Insert new Nylatron vertical filler strips in to each of the strip channels with the 1 1 ) ) bolt hole that attaches to the counterweight positioned toward the top of the fryer.

  • Page 43: Install The Safety Lock Wiring

    Install the inner retaining C-Clip. 3 3 ) ) Test the tilt stop by doing the following: 4 4 ) ) A. Pull on the tilt stop to ensure the C-clip is fully seated. B. Raise the lid to 45 degrees and setting the tilt stop in to place, then lower. Repeat several times to ensure the tilt stop does not bind or fail.
  • Page 44 4 4 . . 7 7 . . 1 1 6 6 I I n n s s t t a a l l l l t t h h e e C C o o v v e e r r P P a a n n e e l l s s Navigate to training video timestamp 07:43 - 08:55.

  • Page 45: Troubleshooting

    An ohm reading can be taken of the protection probe from the P3 connector pins 7&8 on the rear of the board. The values follow our standard RTD 1000 chart we use for all other Henny Penny RTDs. The Protection probe can be viewed by entering Info mode and scrolling to Temps.
  • Page 46 4 4 . . 8 8 . . 2 2 R R e e p p l l a a c c e e m m e e n n t t 1. Lift the lid, tilt back and lock in to place. 2.

  • Page 47: Replacement

    7. Lower the control board by performing the removal procedure from 4.2 Control Board Replacement , page 8. Trace wires to the high limit modules on the sidewall of the control board area. 9. Remove the wires from high limit module. 10.
  • Page 48 1. Lower the control board by performing the removal procedure from Control Board Replacement , page 2. Locate the faulty high limit module on the left-hand (from the front) side wall. 3. Mark all the wire locations, and then disconnect all the wires. 5.
  • Page 49 1. Lower the control board by performing the removal procedure from Control Board Replacement , page 2. Mark the location of the wires. 3. Use a Phillips head screwdriver to remove the: a) L1, L2, and L3 wires from the contactor. b) T1, T2, and T3 wires from the side of the contactor.
  • Page 50 1. Lower the control board by performing the removal procedure from Control Board Replacement , page 2. Mark the location of the wires. 3. Use a Phillips head screwdriver to remove the: a) A1 and A2 blue wires from the contactor.
  • Page 51 1. Lower the control board by performing the removal procedure from Control Board Replacement , page 2. Mark the location of the wires, and then disconnect. 3. Use a 3/8 in. nut-driver to remove the nuts that secure the transformer to the shroud.

  • Page 52: Remove The Drain Valve Extension

    3. Use a 3/8 in. socket and extension to remove the nuts that secure the transformer to the shroud. 4. Lift up on the transformer and remove it from the studs. 5. Place the new transformer on to the studs, and then use a 3/8 in. socket and extension to secure in place.
  • Page 53 Use a flat blade screwdriver and with a back and forth action, pry and remove 2 2 ) ) the actuator from the drain valve. I I M M P P O O R R T T A A N N T T : Note the valve stem is pointed straight towards the back of fryer and the actuator label is pointing to left side of fryer.
  • Page 54 4 4 . . 1 1 4 4 . . 7 7 T T e e s s t t t t h h e e D D r r a a i i n n V V a a l l v v e e a a n n d d A A c c t t u u a a t t o o r r O O p p e e r r a a t t i i o o n n Access the Filter Menu, refer to .
  • Page 55 3. Use a Phillips head screwdriver to remove the two screws that secure the plate onto the pump motor. 4. Mark the locations of the black wires. 5. Remove the black wires from the pump motor. 6. Use a flat blade screwdriver to remove the conduit retainer ring from the pump motor.

  • Page 56: Figure 4-1 Pump Seal Kit Placement

    12. Install the two screws connecting the filter pump to the face of the filter motor. 13. Place the new pump motor onto the mounting plate so the hanger bolts rest on the top lip and slide down so the studs are in line with the holes in the pump motor base.

  • Page 57: Figure 4-2 Pump Rollers

    4 4 . . 1 1 7 7 F F i i l l t t e e r r P P u u m m p p M M o o t t o o r r R R o o l l l l e e r r R R e e p p l l a a c c e e m m e e n n t t The filter pump and filter motor must be seperated for this procedure, see 4.15 Filter Pump Motor Replacement , page...
  • Page 58 4 4 . . 1 1 8 8 F F l l e e x x T T u u b b e e R R e e p p l l a a c c e e m m e e n n t t F F l l e e x x t t u u b b e e s s c c a a r r r r y y h h o o t t o o i i l l u u n n d d e e r r p p r r e e s s s s u u r r e e W W h h e e n n i i n n s s t t a a l l l l i i n n g g n n e e w w f f l l e e x x t t u u b b e e s s , , f f o o l l l l o o w w t t h h e e l l i i s s t t e e d d g g u u i i d d e e l l i i n n e e s s t t o o p p r r e e v v e e n n t t f f a a i i l l u u r r e e s s o o f f t t h h e e n n e e w w f f l l e e x x t t u u b b e e .
  • Page 59 cable in the middle. The lifting cable tension should be tight and the safety cable tension should be loose enough that when squeezing the cable together, the two sides can touch. Both cables should be replaced in pairs. The white label denotes the cable replacement date and should be affixed to the back of the fryer's frame.
  • Page 60 11. Insert both cables in to the holes in the chassis, screw a 5/16” nut on to the end of each of the cables, and then tighten. I I N N F F O O : The lifting cable tension should be tight and the safety cable tension should be loose enough that when squeezing the cable together, the two sides can touch.
  • Page 61 affixed to the top lid cover and it would be quicker to replace the lid cover than trying to clean off all the label glue and readhering new labels. NOTICE : Do not use a scotch brite pad or other similar abrasive material anywhere on the fryer.

  • Page 63: Chapter 5 Replaceable Parts

    5 5 . . 1 1 . . 2 2 G G e e n n u u i i n n e e P P a a r r t t s s Use only genuine Henny Penny parts in your fryer. Using a part of lesser quality or substitute design may result in damage to the unit or personal injury.

  • Page 64: Figure 5-1 Major Components

    marked. Distributors should order parts based upon common voltages and equipment sold in their territory. Figure 5-1 Major Components Item Part No. Description Qty. 96804 ASSY, PXE100 CONTROL 96613 DECAL, PXE100 26974 ASSY, SPEAKER 150598 TANK, FRESH OIL 150836 PAN, CONDENSATION (CE units before 9/16 and for non-CE units) 163939 PAN, CONDENSATION (CE units after 9/16)
  • Page 65 Item Part No. Description Qty. 89664 GASKET, V STYLE vat LID 35227 ROLLER, LINKAGE SHAFT 52224 SWITCH, COVERED POWER 152443 ASSY, LID AND COVER 13B* 140440 KIT, LID ROLLER 151042 WELD ASSY, PXE100 2-3/8 CARRIER 140597 KIT, BULK DISPOSE FRONT (built prior to 2016) 140596 KIT, SELECTOR VALVE TO ATO FLEX TUBE (built prior to 2016)

  • Page 66: Figure 5-2 Drain Pan Assembly

    Figure 5-2 Drain Pan Assembly Item Part No. Description Qty. 151783 ASSY, DRAIN PAN PFX 156492 WELD ASSY, FILTER DRAIN PAN 19004 CASTER, 2 IN SWIVEL MTG PLATE NS04-005 LOCKNUT, SERRATED FLANGE 1/4–20 92889 WELD ASSY, FILTER SECTION 150739 WELD ASSY, CARRIER CLIP 151819 WELD ASSY, CRUMB CATCHER 175860...

  • Page 67: Figure 5-3 Heating Element

    Figure 5-3 Heating Element Item Part No. Description Qty. 154252 ASSY, 2 IN RTD PROBE 140593 KIT, PROBE GUARD 161612- ELEMENT, HEATING 8.5 KW (208V) 161612- ELEMENT, HEATING 8.5 KW (240V) Recommend Parts: A = Truck Stock / B = Dist. Stock * = Not Shown / AR = As Required...
  • Page 68 Item Part No. Description Qty. 161612- ELEMENT, HEATING 8.5 KW (480V) 161612- ELEMENT, HEATING 8.5 KW (200V) 161612- ELEMENT, HEATING 8.5 KW (230V) 161612- ELEMENT, HEATING 8.5 KW (220V) 174482 SERVICE PACK, ELEMENT BRACKET (new design, not com- patible with older brackets) 164497 - BRACKET, HI LMT-FRONT 164500...

  • Page 69: Figure 5-4 Thermocouple, Heat Contactor & Control Transformer

    Figure 5-4 Thermocouple, Heat Contactor & Control Transformer Item Part No. Description Qty. 83581-002 CONTROL, WATLOW HIGH LIMIT (208V) 156985 CONTROL, WATLOW HIGH LIMIT (CE) 84987 HL SWITCH, MOMENTARY SPLASH PROOF 65073 CONTACTOR, SQUARED D-24V EF02-125 BREAKER, PUSH BUTTON RESET EF02-104 FUSE HOLDER, 20A 250V EF02-105...

  • Page 70: Figure 5-5 Probes: Left Side Vat

    Figure 5-5 Probes: Left Side Vat Item Part No. Description Qty. 94229 INSULATION, POT LEFT SIDE 154252 ASSY, 2 IN RTD PROBE 79213 TRANSDUCER, PRESSURE 30 PSI 140563 KIT, PROTECTION PROBE UPPER - HI LIMIT w/ RTD (UL) (Replaces older upper thermocouple (93968) on fryers made before May 2017) 162535 - PROTECTION PROBE, UPPER- HI LIMIT w/ RTD (UL) (Re-...

  • Page 71: Figure 5-6 Bottom Of Fryer

    Item Part No. Description Qty. 162523 - PROTECTION PROBE, UPPER - HI LIMIT w/ RTD (CE) (Re- places upper protection probe on fryers made after May 2017 and older fryers upgraded with kit 140564) 156986 THERMOCOUPLE, LOWER - HI LIMIT (CE) Recommend Parts: A = Truck Stock / B = Dist.

  • Page 72: Table 5-1 Flex Line

    Item Part No. Description Qty. 67583 MOTOR, 1/2 HP FILTER PUMP (60 Hz) 163147 MOTOR, 1/2 HP FILTER PUMP (50 Hz) I I N N F F O O : When used on CE units pre-9/16 also replace the condensate tank with P/N 163939.

  • Page 73: Figure 5-7 Front Top

    Figure 5-7 Front Top Item Part No. Description Qty. 175727 SVC PACK, NYLATRON SLIDE 85145 VALVE, 208-240V 3/4 IN SOLENOID 94941 GASKET, DEAD WEIGHT HOLDER SC06-093 SCREW, 10-32 X .500 KNURL PH HD 140610 KIT, LID CABLE 94377 HOSE, STEAM BOX CONDENSATE Recommend Parts: A = Truck Stock / B = Dist.

  • Page 74: Figure 5-8 Steam Stack And Deadweight

    Figure 5-8 Steam Stack and Deadweight Item Part No. Description Qty. 16903 DEAD WEIGHT, 12 PSI (ONLY) 152101 GASKET, STEAM BOX COVER 16918 ORIFICE, 12 PSI 140622 KIT, ORIFICE CLEANOUT PXE 174201 KIT, STEAMSTACK W/O DEADWEIGHT 95253 - BIRDCAGE, DEAD WEIGHT HOLDER 150654 - TUBE, STEAM STACK MS01-107...
  • Page 75 Item Part No. Description Qty. 94941 - GASKET, DEAD WEIGHT HOLDER 16903 - DEADWEIGHT, 12 PSI Recommend Parts: A = Truck Stock / B = Dist. Stock * = Not Shown / AR = As Required...

  • Page 76: Figure 5-9 Top And Bottom Rear

    Figure 5-9 Top and Bottom Rear Item Part No. Description Qty. 59742 ASSY, SAFETY RELIEF VALVE 140536 KIT, OPTIONAL PRESSURE GAUGE 140610 KIT, LID CABLE 94259 COUNTERWEIGHT BAR Recommend Parts: A = Truck Stock / B = Dist. Stock * = Not Shown / AR = As Required...

  • Page 77: Table 5-2 Flex Line

    Figure 5-10 Pump and Valve Item Part No. Description Qty. 97657 SVC PACK, PXE/OXE JIB RETRO-230V (before May 1, 2015) 153417- MOTOR, PUMP-120V (after May 1, 2015) 153417- MOTOR, PUMP-230V (after May 1, 2015) 90506-001 VALVE, CHECK SAE 12 (max 200 psi) - - - - - LINES, FLEX (see...

  • Page 78: Figure 5-11 Lid Safety Switch

    Figure 5-11 Lid Safety Switch Item Part No. Description Qty. 157254-001 ASSY, CABLE AND STRAIGHT SKT 49864 PAD, PRESSURE 151464 SWITCH, LID INTERLOCK 94971 ASSY, COILED LID CORD 94322 WELD ASSY, LID WIRING RACEWAY 93222 FILLER, CAM SLIDE * = Not Shown...

  • Page 79: Figure 5-12 Lid Cover (With Language Specific Labels)

    Figure 5-12 Lid Cover (with Language Specific Labels) Item Part No. Description Qty. 150732 LID, COVER ONLY (Does not include labels) 96618 LABEL, OPERATION HAZARD (E - See Chart) 67329 LABEL, LID INSTRUCTION (A - See Chart) SC04-003 SCREW, LID 152084 REAR LID COVER SC01–303...
  • Page 80 Item Part No. Description Qty. 96881 LABEL, DANGER SHORTENING (D - See Chart) 35822 LABEL, DANGER (B - See Chart) 92712 LATCH, UPPER LID 96882 LABEL, DANGER STIRRING (C - See Chart) (See Chart) LID, COMPLETE ASSEMBLY * = Not Shown...
  • Page 81 5 5 . . 1 1 . . 8 8 L L i i d d H H a a r r d d w w a a r r e e Item Part No. Description Qty. SC01-204 CAM GUIDE SCREW #10-24 X 3/8 SC01-303 LID COVER SCREW 1/4-20 X 1 SC01-284...
  • Page 82 PART PART PART PART PART Lid In- Danger Opera- PART Lid Dan- Danger LAN- struc- Shorten- tional NUM- SCRIP- Stirring GUAGE tion Hazard TION Label Label Label Label Label ASSY, 164993- POR- LID AND 54986 61262 97739 97738 97736 TUGESE COVER ASSY, 164993-...
  • Page 83 5 5 . . 1 1 . . 1 1 0 0 L L a a s s e e r r e e d d A A c c r r y y l l i i c c L L a a b b e e l l s s These labels are thicker and should be used in place of the standard Mylar labels under the following circumstances: •...
  • Page 84 Part No. Description Image 170336 LABEL, SECURE APPLIANCE 170632 LABEL, LID DANGER (PRESSURE) 170676 LABEL, VOLTAGE TO GROUND 168024 LABEL, HOT SURFACE WARNING * = Not Shown...
  • Page 85 Part No. Description Image 168025 LABEL, DRAIN PAN WARNING 168569 LABEL, DISCONNECT POWER 168570 LABEL, LID DANGER (PRESSURE) 168571 LABEL, SERVICE COVER * = Not Shown...
  • Page 86 Part No. Description Image 168572 LABEL, LID INSTRUC- TION (PRESSURE) 168573 LABEL, SHORTNING MELT (KFC Only) 168574 LABEL, OPERATION MANUAL 168575 LABEL, BOILOVER PRO- TECTION (KFC Only) * = Not Shown...
  • Page 87 Part No. Description Image 168576 LABEL, SHORTNING DANGER 168577 LABEL, OIL STIRRING DANGER * = Not Shown...
  • Page 89 C C h h a a p p t t e e r r 6 6 W W i i r r i i n n g g a a n n d d P P l l u u m m b b i i n n g g D D i i a a g g r r a a m m s s 6 6 .
  • Page 90 6 6 . . 2 2 4 4 8 8 0 0 V V 3 3 P P H H 3 3 + + G G 2 2 4 4 V V C C o o n n t t r r o o l l s s I I N N F F O O : Omit pressure transducer and pressure valve for Open Fryer (OXE).
  • Page 91 6 6 . . 3 3 3 3 8 8 0 0 - - 4 4 1 1 5 5 V V 3 3 P P H H 3 3 + + G G 2 2 4 4 V V C C o o n n t t r r o o l l s s I I N N F F O O : Omit pressure transducer and pressure valve for Open Fryer (OXE).
  • Page 92 6 6 . . 4 4 O O i i l l L L i i n n e e C C o o n n n n e e c c t t i i o o n n s s f f o o r r B B u u l l k k D D i i s s p p o o s s a a l l I I N N F F O O : Not an actual depiction of plumbing fittings or oil line routing.
  • Page 93 6 6 . . 5 5 O O i i l l L L i i n n e e C C o o n n n n e e c c t t i i o o n n s s f f o o r r N N o o n n - - B B u u l l k k D D i i s s p p o o s s a a l l I I N N F F O O : Not an actual depiction of plumbing fittings or oil line routing.

  • Page 95: Table 7-1 Annual (12 Month) Inspection Checklist

    C C h h a a p p t t e e r r 7 7 A A n n n n u u a a l l I I n n s s p p e e c c t t i i o o n n C C h h e e c c k k l l i i s s t t Use this form to document the annual general inspection of the fryer.
  • Page 96 - Inspect the condensation box gasket. - Inspect and clean the deadweight and orifice. - Inspect and clean the condensation drain hose. Re-install after completing step 14. 8.3 Condensation Box and Component In- spection , page Remove the safety relief valve. Clean, inspect and reassemble, and then install after com- 8.4 Safety Relief Valve Inspec- pleting step 14.
  • Page 97 Spreader Bars Tightening and Inspection , page 111. Inspect both the temperature probe and level probe for damage and proper depth. 8.10 Temperature and Level Probe Inspection , page 100. Remove the covers on both oil return diverters, and then clean and replace O-rings if neces- sary.

  • Page 98: Table 7-2 Date Of Inspection And Signatures

    Inspect lid liner screws and gasket retainer screws. 8.28 Lid Gasket and Liner Inspection , page 122. Inspect lid handle rollers. 8.29 Lid Handle Roll- er Inspection , page 124. Inspect cam slide fillers located on each side of the lid cover. 8.27 Inspect the Lid Cam Slide Fillers , page 121.

  • Page 99: Chapter 7 Annual Inspection Checklist

    C C h h a a p p t t e e r r 8 8 A A n n n n u u a a l l I I n n s s p p e e c c t t i i o o n n P P r r o o c c e e d d u u r r e e s s A certified technician should inspect the entire fryer annually (once every 12 months).

  • Page 100: Tools

    • Crimping tool • Adjustable wrench set 8–12” • Open end wrench set (imperial sizes) 8 8 . . 2 2 S S t t e e a a m m E E x x h h a a u u s s t t H H o o s s e e I I n n s s e e r r t t I I n n s s p p e e c c t t i i o o n n D D o o n n o o t t a a t t t t e e m m p p t t t t o o r r e e m m o o v v e e a a n n y y o o f f t t h h e e c c o o n n d d e e n n s s a a t t i i o o n n b b o o x x c c o o m m p p o o n n e e n n t t s s w w h h i i l l e e t t h h e e f f r r y y e e r r i i s s i i n n u u s s e e .
  • Page 101 8 8 . . 3 3 C C o o n n d d e e n n s s a a t t i i o o n n B B o o x x a a n n d d C C o o m m p p o o n n e e n n t t I I n n s s p p e e c c t t i i o o n n D D o o n n o o t t a a t t t t e e m m p p t t t t o o r r e e m m o o v v e e a a n n y y o o f f t t h h e e c c o o n n d d e e n n s s a a t t i i o o n n b b o o x x c c o o m m p p o o n n e e n n t t s s w w h h i i l l e e t t h h e e f f r r y y e e r r i i s s i i n n u u s s e e .
  • Page 102 8 8 . . 4 4 S S a a f f e e t t y y R R e e l l i i e e f f V V a a l l v v e e I I n n s s p p e e c c t t i i o o n n D D o o n n o o t t d d i i s s a a s s s s e e m m b b l l e e o o r r m m o o d d i i f f y y t t h h i i s s v v a a l l v v e e .
  • Page 103 1 1 . . If necessary, remove the steam exhaust, top cap cover and 6 keps nuts around exterior of rear cover, and then remove the back shroud of the fryer. 2 2 . . Using an adjustable wrench, remove the compression nut.
  • Page 104 1 1 . . Remove the service access panel. 2 2 . . Loosen all compression nuts on the pressure system tubing. 3 3 . . Remove pressure tubing manifold and clean or replace. 4 4 . . Remove the clean out plug. 5 5 .
  • Page 105 1. Use a small flat blade screw driver to pry up on the center clip, and then slide off. 2. Slide the cap and coil assembly up off of the shaft. 3. Remove the top cap, and note the spring washer inside. 4.
  • Page 106 9. Remove the valve guide by pulling it straight up. 10. Slide the valve seat out, and then pull it out of the valve body. 11. Clean and inspect both of these components. I I N N F F O O : The Valve Guide is comprised of three separate pieces, a seat, spring and frame.
  • Page 107 frame goes down. The Valve Seat must be installed with the length of the rectangular hole in the horizontal position so it matches the paddle end of the plunger. Also, there is a bevel that must positioned upward so the paddle can be inserted between the Valve Guide and Seat.
  • Page 108 8 8 . . 7 7 I I n n s s p p e e c c t t C C a a s s t t o o r r s s a a n n d d F F r r a a m m e e A A c c r r a a c c k k e e d d f f r r a a m m e e c c r r e e a a t t e e s s a a t t i i p p p p i i n n g g r r i i s s k k .
  • Page 109 8 8 . . 8 8 I I n n s s p p e e c c t t O O i i l l M M i i g g r r a a t t i i o o n n T T o o a a v v o o i i d d s s e e r r i i o o u u s s p p e e r r s s o o n n a a l l i i n n j j u u r r y y : : •...
  • Page 110 If the fry pot is suspected of leaking, do the following: • If the oil accumulation is toward the upper half of the fry pot, take the fryer out of service immediately, and replace the fryer. • If the oil accumulation is toward the lower half of the fry pot, and it is not evident if the oil accumulation is due to the store using a drain pan without a cover or other operator error, do the following: If necessary, scrape and clean off the existing oil from the fry pot and welds, and then...
  • Page 111 1. Press and hold the menu button until *MAIN* appears on the display. 2. Press the number one product button to enter the filter menu. 3. Press the right arrow until 4. DRAIN -> displays. 4. Select 4 4 . . D D R R A A I I N N - - > > , and drain all the oil in the fry pot into the drain pan.
  • Page 112 8 8 . . 1 1 1 1 I I n n s s p p e e c c t t t t h h e e P P o o w w e e r r C C a a b b l l e e F F i i r r e e R R i i s s k k a a n n d d E E l l e e c c t t r r i i c c a a l l S S h h o o c c k k P P o o s s s s i i b b l l e e .
  • Page 113 wiring. A decal on the inside of the right side panel will help in the wiring of the unit. Refer to . 8 8 . . 1 1 1 1 . . 2 2 I I n n t t e e r r n n a a t t i i o o n n a a l l R R e e q q u u i i r r e e m m e e n n t t s s Units being used outside the United States may not be shipped with the power cord attached to the unit because of the different wiring codes.
  • Page 114 4. Follow red wire RHL 1 from the control board and make sure that it is securely attached to the terminal on the lower module. If this wire is not connected, reconnect it to match the diagram on the left. 5.
  • Page 115 1 1 . . Attach an amp meter (amp clamp style) to one of the upper heating element’s wires. 2 2 . . Connect power to the fryer, turn on the controls, and then set to call for heat. Once the fryer calls for heat, measure and note amp draw.
  • Page 116 Remove drain disassemble. 2. Verify the filter screen, two o-rings, and both filter clips are in place and assembled correctly. If any of these parts are missing or damaged, replace them. 3. Verify the standpipe and three o-rings are assembled correctly and not missing or damaged.
  • Page 117 I I N N F F O O : Perform this step for PXE 100 (pressure) model only. 1. Remove the condensation drain pan to the right of the ATO reservoir. 2. Pull the ATO reservoir out as far as it can go.
  • Page 118 • I I n n s s p p e e c c t t t t h h e e o o - - r r i i n n g g s s a a n n d d r r e e p p l l a a c c e e i i f f d d a a m m a a g g e e d d o o r r e e v v e e r r y y 9 9 0 0 d d a a y y s s .
  • Page 119 1. Press and hold the menu button until *MAIN* appears on the display. 2. Press the number one product button to enter the filter menu. 3. Press the right arrow until 4. DRAIN -> displays. 4. Select 4 4 . . D D R R A A I I N N - - > > . 5.
  • Page 120 8 8 . . 1 1 7 7 B B u u l l k k D D i i s s p p o o s s e e T T e e s s t t Before performing this procedure, make sure the bulk oil NOTICE system is securely connected to the dispose port on the fryer and the quick disconnect is engaged.
  • Page 121 8 8 . . 1 1 8 8 H H e e a a t t i i n n g g E E l l e e m m e e n n t t S S p p r r e e a a d d e e r r B B a a r r s s T T i i g g h h t t e e n n i i n n g g a a n n d d I I n n s s p p e e c c t t i i o o n n T T o o a a v v o o i i d d s s e e r r i i o o u u s s p p e e r r s s o o n n a a l l i i n n j j u u r r y y : : •...
  • Page 122 8 8 . . 1 1 9 9 O O i i l l R R e e t t u u r r n n D D i i v v e e r r t t e e r r s s a a n n d d P P r r e e s s s s u u r r e e O O u u t t l l e e t t I I n n s s p p e e c c t t i i o o n n T T o o a a v v o o i i d d s s e e r r i i o o u u s s p p e e r r s s o o n n a a l l i i n n j j u u r r y y : : •...
  • Page 123 7. Clean and remove debris from the oil return tube at the bottom of the fry pot. 8. Clean the oil diverters by removing all debris from the narrow opening. 9. If the o-rings are not cracked or damaged reuse them, otherwise replace them.
  • Page 124 1. Use a flashlight to inspect the fittings of the filtration plumbing and between the filter pump and motor for oil leaks. 2. Press and hold the menu button until *MAIN* appears on the display. 3. Press the number one product button to enter the filter menu.
  • Page 125 I I f f t t h h e e l l i i d d b b e e c c o o m m e e s s d d i i f f f f i i c c u u l l t t t t o o o o p p e e r r a a t t e e , , s s t t o o p p u u s s i i n n g g t t h h e e f f r r y y e e r r a a n n d d c c a a l l l l f f o o r r s s e e r r v v i i c c e e b b e e c c a a u u s s e e t t h h e e c c a a b b l l e e s s n n e e e e d d t t o o b b e e r r e e p p l l a a c c e e d d .
  • Page 126 1 1 . . If necessary, use a 3/8” socket to remove the 6 keps nuts around exterior of rear cover and remove the back shroud. 2 2 . . Inspect the carriage wheels and ensure proper operation. 3 3 . . Use spindle lube (PN 12124) and place a small amount on all four (4) wheels, both top and bottom, left and right rollers.
  • Page 127 8 8 . . 2 2 4 4 L L i i d d I I n n s s p p e e c c t t i i o o n n T T o o a a v v o o i i d d s s e e r r i i o o u u s s p p e e r r s s o o n n a a l l i i n n j j u u r r y y : : •...
  • Page 128 5. Inspect the latch pin and latch pin bracket for damage or wear. 6. Ensure the latch pin rotates. Clean and lubricate as required. 7. Ensure the cotter pin and nut are in place and secure, and oriented to the left. I I N N F F O O : Proper pin orientation prevents the cotter pin from snagging lid wires.
  • Page 129 Ensure the lid pressure pin switch is undamaged and working within specification by doing the following: 1. Press and hold the menu button until *MAIN* appears on the display. 2. Press the number two product button to select INFO MODE. 3.
  • Page 130 8 8 . . 2 2 6 6 L L i i d d P P r r e e s s s s u u r r e e P P a a d d I I n n s s p p e e c c t t i i o o n n T T o o a a v v o o i i d d s s e e r r i i o o u u s s p p e e r r s s o o n n a a l l i i n n j j u u r r y y : : •...
  • Page 131 8 8 . . 2 2 7 7 I I n n s s p p e e c c t t t t h h e e L L i i d d C C a a m m S S l l i i d d e e F F i i l l l l e e r r s s T T o o a a v v o o i i d d s s e e r r i i o o u u s s p p e e r r s s o o n n a a l l i i n n j j u u r r y y : : •...
  • Page 132 8 8 . . 2 2 8 8 L L i i d d G G a a s s k k e e t t a a n n d d L L i i n n e e r r I I n n s s p p e e c c t t i i o o n n T T R R A A I I N N I I N N G G : Watch this video before performing this inspection.
  • Page 133 1. Lift and secure the lid. Refer to for instructions. 2. Cover the fry pot with a sheet pan. 3. Remove the lid gasket and inspect. 4. Replace the gasket if it has not been replaced in the last 12 months, or if hardened, brittle, damaged,...
  • Page 134 number receive further instructions. 9. Refer to the table below. S S c c r r e e w w I I s s s s u u e e A A c c t t i i o o n n D D e e s s c c r r i i p p t t i i o o n n * Only refers to screws labeled A and B in cam guide image.
  • Page 135 1. Remove the mounting screw and mounting plate holding each roller on to the lid handle, and then slide each roller off of its shaft. 2. Clean each lid roller and each shaft with hot soapy water. 3. Inspect the inside and outside of each roller for cracks, flat spots or deep grooves that are .010”...
  • Page 136 Over time, as the lid is raised and lowered, the lid latch and catch flex out of tolerance. Operators begin slamming the lid down to engage the lid latch, which pushes the latch and catch further out of tolerance. Without correction, the latch or catch can break. Ensure the lid latch and catch engage without the need to slam the lid shut.
  • Page 137 8 8 . . 3 3 1 1 L L i i d d L L a a b b e e l l I I n n s s p p e e c c t t i i o o n n ( ( E E n n g g l l i i s s h h ) ) If labels are illegible or loose and falling off the lid they must be replaced.
  • Page 139 blank page...
  • Page 140 H H e e n n n n y y P P e e n n n n y y C C o o r r p p o o r r a a t t i i o o n n P P .

This manual is also suitable for:

Pxe-100Kfc velocity seriesKfc velocity pxe-100Velocity pxe-100

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