3M -Matic 7000r Instructions And Parts List

Random case sealer with accuglide 3 taping heads

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Instructions and parts list (192 pages)

Instructions and parts list (154 pages)

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Table of Contents

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Chapters

Table of Contents

Troubleshooting

Summary of Contents for 3M 3M-Matic 7000r

Page 1 Serial No. For reference, record machine serial number here. "3M-Matic"and "AccuGlide" are Trademarks of, 3M St. Paul, MN 55144-1000 Printed in U.S.A. Distributed by Rapid Packaging, Inc. © 3M 2014 44-0009-2133-6 (B062514-NA) 763-404-8900 | info@RapidPackaging.com...
Page 2 3M-Matic 7000r-7000r3 Pro Random case sealer. 3M Industrial Adhesives and Tapes 3M Center, Building 220-5E-06 St. Paul, MN 55144-1000 Edition June 2014 Copyright 3M 2014 All rights reserved The manufacturer reserves the right to change the product at any time without notice.
Page 3: Replacement Parts And Service Information
$10.00 restocking charge per invoice on returned parts 3M-Matic , AccuGlide and Scotch ™ ™ ™ 3M Industrial Adhesives and Tapes are Trademarks of 3M Center, Building 220-5E-06 3M St. Paul, MN 55144-1000 St. Paul, MN 55144-1000 Printed in U.S.A.
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Page 5 Order parts by part number, part description, and quantity required. Also, when ordering parts or additional manuals, include model/machine name, machine type, and serial number that are located on the identiﬁ cation plate. 3M Industrial Adhesives and Tapes 3M-Matic , AccuGlide and Scotch ™...
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Page 7: Table Of Contents
TABLE OF CONTENTS - MANUAL 1: 7000r-7000r3 Pro Random Case Sealer (For Taping Head Information - See Manual 2 or 3: AccuGlide™ 3 Taping Heads - 2 Inch or 3 Inch) 7000r-7000r3 Pro Random Case Sealer Page Cover Page Replacement Parts and Service Information ................ i - ii Table of Contents .........................
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Page 9 TABLE OF CONTENTS (continued) 5. Shipment, Handling, and Storage 5.1 Packed Machine Shipment and Handling ................19 5.2 Overseas Shipment Packaging (Optional) ................. 19 5.3 Handling and Transportation of Uncrated Machine ............19 5.4 Machine Storage ........................ 19 6. Unpacking the Machine 6.1 Uncrating ..........................
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Page 11 TABLE OF CONTENTS (continued) 10. Safety devices 10.1 Blade Guards ........................36 10.2 Emergency Stop Button ..................... 36 10.3 Electric System ........................36 11. Set-Up and Adjustments 11.1 Box Width Adjustment ....................... 37 11.2 Box Height Adjustment ..................... 37 11.3 Top Flap Compression Roller Adjustment ................. 37 11.4 Changing the Tape Leg Length ..................
Page 12 ABBREVIATIONS AND ACRONYMS LIST OF ABBREVIATIONS, ACRONYMS 3M-Matic - Trademark of 3M St. Paul, MN 55144- 1000 AccuGlide - Trademark of 3M St. Paul, MN 55144-1000 Scotch - Trademark of 3M St. Paul, MN 55144-1000 Drw. - drawing - for example Fig.
Page 13: Introduction
1-Introduction 1.1 Manufacturing Specifications / Description / Intended Use The 3M-Matic 7000r-7000r3 Pro Random Case Sealer with AccuGlide 3 Taping Heads is designed to apply a “C” clip of Scotch ® pressure-sensitive ﬁ lm box sealing tape to the top and bottom center seam of regular slotted containers.
Page 14: How To Read And Use The Manual
- Enclosures, drawings and diagrams warranty information, disposal a deﬁ nition of - Spare parts (last section) symbols, plus a parts list of the 3M-Matic 7000r-7000r3 Pro Random case sealer 3M All pages and diagrams are numbered. The spare Industrial Adhesives and Tapes Division 3M Center, parts lists are identiﬁ...
Page 15: General Information
2-GENERAL INFORMATION 2.1 Data Identifying Manufacturer and Machine Identification Plate For Commercial Use Only 2.2 Data for Technical Assistance and Service 2014 June 7000r-7000r3 Pro - NA...
Page 16: Warranty / Contents
3M’s factory or an authorized service station designated by 3M. A part will be presumed to have become defective after its warranty period unless the part is received or 3M is notiﬁ ed of the problem no later than ﬁ...
Page 17: Safety
3-SAFETY 3.1 General Safety Information 3.2 Explanation of Signal Word and Possible Consequences Read all the instructions carefully before starting work with the machine; please pay particular attention to sections marked by the symbol: This safety alert symbol identiﬁ es important messages in this manual.
Page 18: Table Of Warnings
3-SAFETY (continued) 3.3 Table of Warnings WARNING • To reduce the risk associated with mechanical and electrical hazards: − Read, understand, and follow all safety and operating instructions before Figure 3-2 operating or servicing the case sealer. − Allow only properly trained and qualiﬁ ed personnel to operate and service this equipment.
Page 19 3-SAFETY (continued) WARNING To reduce the risk associated with • sharp blade hazards: − Keep hands and ﬁ ngers away from WARNING tape cutoff blades under orange blade Sharp Blade guards. The blades are extremely sharp. Important! Tape cutting blade. Never remove the safety device which covers the blade Figure 3-5 on the top and bottom taping units.
Page 20: Operator's Qualiﬁ Cations Deﬁ Nition
3-SAFETY (continued) 3.4 Operator's Qualifications WARNING - Machine Operator - Mechanical Maintenance Technician To reduce the risk associated with - Electrical Maintenance Technician • - Manufacturer’s Technician/Specialist mechanical and electrical hazards: (See Section 3.11) − Read, understand, and follow all safety and operating instructions before operating or servicing the case sealer.
Page 21: Operator's Required Skill Levels
3-SAFETY (continued) Skill 2a: Electrical Maintenance Technician 3.11 Operator's Skill Levels Required to Perform the Main Operations on the Machine This operator is trained to use the machine as the MACHINE OPERATOR and in addition is able to: The Table shows the minimum operator's skill for each •...
Page 22: Component Locations
3-SAFETY (continued) 3.12 Component Locations Refer to Figure 3-9 below to acquaint yourself with the various components and controls of the case sealer. Also refer to Section 7 for controls, valves, and switch locations and Manual 2 for taping head components. Column Guards Upper Drive Belts Upper...
Page 23: Table Of Warnings And Replacement Labels
3-SAFETY (continued) 78-8137-7422-7 78-8095-1141-9 78-8070-1421-8 (2) 78-8113-6750-3 78-8111-1496-2 78-8137-0886-0 78-8070-1329-3 78-8137-7406-0 Figure 3-10 Replacement Labels/3M Part Numbers 2014 June 7000r-7000r3 Pro - NA...
Page 24 3-SAFETY (continued) 78-8070-1336-8 (2) 78-8070-1319-4 78-8137-7404-5 78-8098-8908-8 78-8070-1328-5 78-8137-1331-6 Figure 3-11 Replacement Labels/3M Part Numbers 2014 June 7000r-7000r3 Pro - NA...
Page 25 Leg Height Adjustment Label (Not shown) CENTERING GUIDE UPPER DRIVE ASSY. FORCE ADJUST FORCE ADJUST 78-8070-1339-2 (2) 78-8137-7405-2 3M Logo (Each side of upper assembly - Not shown) Figure 3-12 Replacement Labels/3M Part Numbers 2014 June 7000r-7000r3 Pro - NA...
Page 26: Power Requirements
The machine is equipped with a 2.4m [8 foot] standard neoprene covered power cord and a grounded plug. Contact your 3M Representative for power requirements not listed above. 4.2 Operating Rate 3M-Matic™ 7000r-7000r3 Pro random case sealers can process up to 24 different case sizes per minute. IMPORTANT SAFEGUARD 4.3 Operating Conditions Use in dry, relatively clean environments at 4.4...
Page 27: Tape Roll Diameter
4-SPECIFICATIONS (continued) Specifications 4.6 Tape Roll Diameter Up to 405mm [16 inch] maximum on a 76.2mm [3 inch] diameter core. (Accommodates all system roll lengths of Scotch ® ﬁ lm tapes.) 4.7 Tape Application Leg Length – Standard 70mm ± 6 mm [2.75 inch ±. 25 inch ] Tape Application Leg Length –...
Page 28 * Boxes narrower than 8" [200mm] may require more frequent belt replacement because of limited contact area. Special modifications may be available for carton sizes not listed on previous page. Contact your 3M Representative for information. Note: The case sealer can accommodate most boxes within the size range listed above. However, if the box length (in direction of seal) to box height ratio is .6 or less, then several boxes should be test run to assure...
Page 29: Machine Noise Levels
4-SPECIFICATIONS (continued) Right Side Control Side Note: Exit conveyor is optional ** Casters are optional *** Columns must be adjusted upward to reach minimum bed height Box Travel Standard Optional Infeed Exit Conveyor Conveyor B*** Optional Casters 4.10 Machine Dimensions: Minimum 1180 1575...
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Page 31: Handling And Transportation Of Uncrated Machine
5-SHIPMENT-HANDLING-STORAGE, TRANSPORT 5.1 Shipment and Handling of Packed Machine - The machine is ﬁ xed on the pallet with four (4) bolts and can be lifted by using a fork truck. - The package is suitable to travel by land and by air. - Optional sea freight package is available.
Page 32: Uncrating
6-UNPACKING 6.1 Uncrating Removal of Pallet The envelope attached to the shipping box contains Loosen and remove nuts and brackets using the the uncrating instructions of the machine (Figure 6-1). open end spanner supplied in the tool box (Figure 6-4). Fasteners Figure 6-1 Figure 6-4...
Page 33: Installation
7-INSTALLATION 7.1 Operating Conditions WARNING The machine should operate in a dry and relatively clean environment (See Speciﬁ cations). To reduce the risk associated with • muscle strain: 7.2 Space Requirements for Machine Operation − Use the appropriate rigging and material and Maintenance Work handling equipment when lifting or Minimum distance from wall (Figure 7-1):...
Page 34: Assembly Completion / Machine Setup
7-INSTALLATION (continued) 7.5 Removal of Plastic Ties Cut the plastic which attaches the top head to the frame and remove the polystyrene blocks (Figure 7-4). Cut the plastic strap which attaches the strip and the EMERGENCY STOP cable to the frame (Figure 7-5). Figure 7-4 Figure 7-6 7.6 Assembly Completion / Machine Set-up...
Page 35 7-INSTALLATION (continued) Machine Set-Up The following instructions are presented in the Note – A precision regulator is used to balance the order recommended for setting up and installing the upper drive assembly. Due to the self relieving case sealer, as well as for learning the operating feature of this regulator a small amount of air functions and adjustments.
Page 36 7-INSTALLATION (continued) Column Guards Bufﬁ ng Cable Note: Roller Column Guards are removed before Installing the Bumper Supports . Column Guards are then reinstalled (as shown in a rotated 180° position) Figure 7-7 7000r-7000r3 Pro Frame Set-Up 7. Hold taping head BUFFING ROLLER and WARNING cut and remove cable tie that holds applying/ bufﬁ...
Page 37: Infeed Conveyor Assembly
7-INSTALLATION AND SET-UP (continued) 7.7 Infeed Conveyor Assembly 1. Remove the conveyor and the package of parts from the carton. 2. Verify that the package contains two right angled cover plates, twelve (12) M8 x 15 hex head screws, and eight (8) M8 ﬂ at washers. 3.
Page 38: Bumper Supports
− Position electrical cord away from foot For more information on bumper settings, contact and vehicle trafﬁ c. your 3M service representative. Note - Machines outside the U.S. may be equipped with 220/240 Volt, 50 Hz systems, or other electrical requirements compatible with local practice.
Page 39 7-INSTALLATION AND SET-UP (continued) 7.15 Controls, Valves, and Switch Locations Refer to Figure 7-13 below to acquaint yourself with the various components and controls of the case sealer. Also see component locations in Section 3 and Manual 2 and Manual 3 for taping head components. Note: Function of these Controls are Explained Below.
Page 40 7-INSTALLATION AND SET-UP (continued) Pressure Regulator regulates main air pressure to the machine to adjust pressure, pull knob up and turn – push down to lock setting. Filter removes dirt and moisture from plant air before it enters the case sealer pneumatic circuits. If water collects in bottom of bowl, lift up on the valve on the bottom of bowl to drain.
Page 41: Tape Loading / Threading
7-INSTALLATION AND SET-UP (continued) For boxes which are fully packed with products that Figure 7-17 support the top ﬂ aps, the adjustment of this regulator is Mechanical Latch not critical since the boxes can support the pressure of the upper frame (drive belts) at a wide range of regulator settings.
Page 42: Theory Of Operation
7-INSTALLATION AND SET-UP (continued) 7.17 Theory of Operation The air supply powers movement of the centering guides and upper drive assembly to automatically adjust the case sealer to the box size being sealed as follows: A box centering Proximity Sensor in the infeed roller conveyor actuates movement of the centering guides.
Page 43: Box Sealing
7-INSTALLATION AND SET-UP (continued) 7.18 Box Sealing One Way 1. Turn main air valve to "SUP" (On). Tension 2. Turn pneumatic/electrical switch on side of Roller machine frame to start machine. Tension 3. Press Push Button Station "Start/Stop" to start Wrap drive belts and Air Pressure/Pneumatic operations.
Page 44: Theory Of Operation
8-THEORY OF OPERATION 8.1 Description of the Working Cycle After having closed the top ﬂ aps of the carton, the operator pushes it past the box centering guides Proximity Sensor and against the upper assembly raising Proximity Sensor/Raising Actuator and under top infeed end in order to avoid the opening of the top ﬂ...
Page 45: Start/Stop" Button
9-CONTROLS (continued) 9.1 Electrical/Pneumatic Drive Belt "On/Off" Switch Note: If Main Power is lost, the undervoltage mechanism in this switch is tripped. After power is restored, this switch must be re-set to the "On" position. Figure 9-1 9.2 "Start/Stop" Button Figure 9-2 "Start-Stop"...
Page 46: Air Pressure Regulator / Upper Drive Force Adjustment
9-CONTROLS (continued) Pneumatic 9.5 Upper Drive Actuator (with Proximity Sensor) Upper Drive Actuator (with Proximity Sensor) Figure 9-4 9.6 Initiating the Raising Actuator Upper Drive Direction Direction Actuator Figure 9-5 9.7 Air Pressure Regulator / Upper Drive Force Adjustment Figure 9-6 2014 June 7000r-7000r3 Pro - NA...
Page 47: Box Conveying / Tape Seat Application
9-CONTROLS (continued) 9.8 Upper Drive Air Regulator (centering guide force adjustment) Figure 9-7 9.9 Box Conveying / Tape Seal Application Figure 9-8 Direction 2014 June 7000r-7000r3 Pro - NA...
Page 48: Blade Guards
10-SAFETY DEVICES OF THE MACHINE 10.1 Blade Guards 10.3 Electric System Both the top and bottom taping units have a blade The electric system is protected by a ground wire guard. (See Manual 2 or 3: AccuGlide™ 3 Taping whose continuity has been tested during the ﬁ nal Heads - 2 Inch or 3 Inch).
Page 49: Set-Up And Adjustments
11 - SET UP AND ADJUSTMENTS 11.1 Box Width Adjustment Boxes are automatically centered by the Side Guides (Figure 11-1). The Box Centering Guides are trig- gered by the Proximity Sensor which is located on the side of the infeed conveyor. Side Guides air pressure adjustments can be made using the Centering Guide Air Pressure Regulator (See Figure 9-8).
Page 50 11 - SET UP AND ADJUSTMENTS (continued) 11.5 Run Boxes to Inspect Adjustment (Figure 11-5) Important: Before starting the machine, verify that no tools or other objects are on the conveyor bed. Upper Drive Direction Direction Turn main electrical/pneumatic switch to "On". Actuator Switch Then press the Push Button Station "Start".
Page 51: Operation
12-OPERATION 12.1 Operator's Correct Working Position and 12.3 Starting Production Operational Flow (Figure 12-1). Let the machine run without cartons and check its safety devices. Then start the working cycle. 12.4 Tape Replacement and Threading See Manual 2 or 3: AccuGlide™ 3 Taping Heads - 2 Inch or 3 Inch.
Page 52: Troubleshooting
Troubleshooting The Troubleshooting Guide lists some possible machine problems, causes and corrections. Also See Manual 2 or 3 "Troubleshooting" for taping head problems. 12.9 Troubleshooting Guide Correction Problem Cause Drive belts do not convey boxes Narrow boxes Check machine speciﬁ cations. Boxes are narrower than recommended, causing slippage and premature belt wear.
Page 53 Troubleshooting (continued) Troubleshooting Guide Problem Cause Correction Upper drive assembly does not Lower air pressure Disconnect the air supply. Make move up, moves up slowly or fails sure main pressure regulator reads to operate zero. Reconnect air supply and adjust regulator to read 70 PSIG [5 bar].
Page 54: Safety Measures (See Section 3)
13-MAINTENANCE AND REPAIRS 13.1 Safety Measures (see section 3) 13.2 Tools and Spare Parts Supplied with the Machine Carrying out maintenance and repairs may imply the necessity to work in dangerous situations. See Spare Parts Order Section. 13.3 Recommended Frequency of Inspection and Maintenance Operations Operation Frequency Qualification...
Page 55 − Always use appropriate supporting means when working under the upper drive assembly 13.8 Box Drive Belt Replacement Note – 3M recommends the replacement of drive belts in pairs, especially if belts are unevenly worn. Lower Drive Belts Figure 13-1 1.
Page 56: Drive Pulley Ring
13-MAINTENANCE (continued) 13.9 Drive Pulley Rings Before installing a new belt, check the orange plastic drive pulley rings for wear. If torn, broken, or worn smooth, replace the rings (Figure 13-3). Figure 13-3 WARNING • To reduce the risk associated with mechanical and electrical hazards: Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads.
Page 57 13-MAINTENANCE - Adjustments WARNING To reduce the risk associated with mechanical and electrical hazards: • − Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads Refer to Figure 13-5 and 13-6 and adjust belt tension as follows: 1.
Page 58 13-MAINTENANCE - Adjustments (continued) WARNING To reduce the risk associated with mechanical and electrical hazards: • − Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads Drive Belts Pan Head Screws (4) Lock Wrench...
Page 59: Special Set-Up Procedure - Column Bumper Installation
2) Create added stress to the bumper. 3) Cause a malfunction of the machine. These events can potentially cause damage to the machine. For more information on bumper settings, contact your 3M service representative. (Shown is after Safety Guard is Removed)
Page 60 13-MAINTENANCE - Special Set-Up Procedure - Column Re-Positioning WARNING • To reduce the risk associated with mechanical and electrical hazards: − Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads 13.12 Special Set-Up Procedure for Outer Column Re-Positioning (continued on next page) Moving the outer columns will increase/decrease the maximum box height capacity of the 7000r-7000r3 case sealer.
Page 61: Special Set-Up Procedure - Outer Column Repositioning
13-MAINTENANCE - Special Set-Up Procedure - Column Re-Positioning (continued) 13.12 Special Set-Up Procedure for Outer Column Re-Positioning Moving the outer columns will increase or decrease the box height handled by the 7000r-7000r3 Pro case sealer. Maximum Height: Figure 13-9 An additional adjustment can be made to reach Maximum Height.
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Page 63 13-MAINTENANCE (continued) 13.13 List of the Maintenance Operations Date: Description of Operation ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________...
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Page 65: Statement Of Conformity
14-ADDITIONAL INSTRUCTIONS 15-ENCLOSURES / SPECIAL INFO. 14.1 Information for Disposal of Machine The machine is composed of the following materials: - Steel structure - Nylon rollers - Drive belts in PVC - Nylon pulleys For machine disposal, follow the regulations published in each country.
Page 66: Electric Diagrams
16-TECHNICAL DIAGRAMS 16.1 Electric Diagram X1 PE L1 N 2 PE 1 N 5 2 N 6 Power Supply Continued E-Stop Next Page Continued Next Page Motor Connection Motor Connection (continued on next page) 2014 June 7000r-7000r3 Pro - NA...
Page 67 16-TECHNICAL DIAGRAMS (continued) Continued Continued below from Previous Page Stop KA101 KA100 Start Continued from KA100 KA101 Previous Page Continued below continued KA101 KA102 KA100 Upper KA102 Centering Assy Raising continued 2014 June 7000r-7000r3 Pro - NA...
Page 68: Pneumatic Diagrams
16-TECHNICAL DIAGRAMS (continued) 16.2 Pneumatic Diagram WARNING To reduce the risk associated with mechanical and electrical hazards: • − Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads C13A C14A 7 Bar C11A...
Page 69: Electrical Component Timing Diagram
16-TECHNICAL DIAGRAMS (continued) 16.3 Electrical Component Timing Diagram Operator: "Stop" Station Button (S4) Operator: "Start" Station Button (S3) Motor CR (KM1) Box enters infeed: Delay (T-1 controlled): Delay (T-1 controlled): Box Present at Infeed PE (B1) Open Centering Guides Open Centering Guides Box Present at Infeed CR (KA101) Box Present at...
Page 70 • SERIAL NUMBER • FIGURE NO. • POSITION • 3M PART NO. (11 DIGITS) • DESCRIPTION • QUANTITY Refer to Manual 2 for recommended taping head spare parts. Important! The machine is constantly revised and improved by our designers. The spare parts catalogue is also periodically updated.
Page 71 Important – Not all the parts listed are normally stocked items. Some parts or assemblies shown are available only on special order. Contact 3M/Tape Dispenser Parts to conf rm item availability. Options and Accessories For additional information on the options and accessories listed below, contact your 3M Representative.
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Page 73 7000r-7000r3 Pro Figure 15860 Figure 15856 Figure 15857-2 Figure 15854 Figure 15857-1 Figure 15859 Figure 15854 Figure 15861 Figure 15858-1 Figure 15858-2 (lower motor not shown) Figure 15859 Figure 15855 Figure 15862 Frame Assemblies 2014 June 7000r-7000r3 Pro - NA...
Page 74 7000r-7000r3 Pro 15 18 Figure 15854 2014 June 7000r-7000r3 Pro - NA...
Page 75 7000r-7000r3 Pro Figure 15854 Ref. No. 3M Part No. Description 15854-1 78-8137-1158-3 Tape Drum Bracket Assembly 15854-2 78-8070-1395-4 Bracket - Bushing Assembly 15854-3 78-8076-4519-3 Shaft - Tape Drum 2" 78-8060-8462-6 Shaft - Tape Drum 3" 15854-4 78-8017-9169-6 Nut - M18x1...
Page 76 7000r-7000r3 Pro Exit Conveyor Optional Optional Figure 15855 2014 June 7000r-7000r3 Pro - NA...
Page 77 7000r-7000r3 Pro Figure 15855 Ref. No. 3M Part No. Description 15855-1 78-8137-7723-8 Bed Assembly 15855-2 78-8114-4818-8 Screw - M8X14 Soc. Hd. Hex Hd. 15855-3 78-8017-9318-9 Washer - 8mm 15855-4 78-8137-6330-3 Plate - Front Sliding 15855-5 78-8137-7729-5 Cover w/Nutserts 15855-6 78-8137-7732-9...
Page 78 7000r-7000r3 Pro * NOTE: For "RAISED" Position, Remove #30 and Replace with #12. Also Refer to Special Set-Up Procedures Figure 15856 2014 June 7000r-7000r3 Pro - NA...
Page 79 7000r-7000r3 Pro Figure 15856 Ref. No. 3M Part No. Description 15856-1 78-8137-6391-5 Crossbar w/Nutserts 15856-2 78-8137-6384-0 Cover - Columns 15856-3 78-8137-6385-7 Bracket - Sliding Assembly 15856-4 78-8137-6386-5 Column - Sliding w/Nutserts 15856-5 78-8137-6374-1 Column 15856-6 78-8137-6381-6 Cylinder Assembly - Sliding Columns...
Page 80 7000r-7000r3 Pro For E-Stop Information: See Figure 15861 For Tensioner on Left Belt - Reverse Assy For Motor Information: See Figure 15857 / 2 11 10 Figure 15857 / 1 2014 June 7000r-7000r3 Pro - NA...
Page 81 7000r-7000r3 Pro Figure 15857 / 1 Ref. No. 3M Part No. Description 15857-1 78-8017-9318-9 Washer 8mm 15857-2 78-8137-7719-6 Spring Plunger 15857-3 78-8137-7713-9 Angle Bracket - Sensor 15857-4 26-1004-5510-9 Washer - M10 - Galvanized 15857-5 78-8137-0591-6 Shaft 15857-6 78-8016-5855-6 Stop Ring - Burnished 10 DIN 471...
Page 82 7000r-7000r3 Pro Figure 15857 / 2 2014 June 7000r-7000r3 Pro - NA...
Page 83 7000r-7000r3 Pro Figure 15857 / 2 Ref. No. 3M Part No. Description 15857-61 78-8094-6473-4 Motor - 1-Phase 100/115V, 50/60HZ 15857-62 78-8137-6309-7 Gearbox - R 63 F 56 B 14 "Bernio" 15857-63 78-8076-4532-6 Fitting - Cord Grip 15857-64 78-8137-6305-5 Pinion - Gearbox Z=17...
Page 84 7000r-7000r3 Pro Reverse Assy For Motor Information for Tensioner See Figure 15858 / 2 on Left Belt Figure 15858 / 1 2014 June 7000r-7000r3 Pro - NA...
Page 85 7000r-7000r3 Pro Figure 15858 / 1 Ref. No. 3M Part No. Description 15858-1 78-8052-6710-7 Pulley 15858-2 78-8070-1530-6 Radial Ball Bearing - 6205-2RS, O.D. 52 15858-3 78-8070-1519-9 Screw - M8X70 Soc. Hd. Hex. Hd. 15858-4 78-8070-1518-1 Spacer - Shaft 15858-5 26-1003-6918-5...
Page 86 7000r-7000r3 Pro Figure 15858 / 2 2014 June 7000r-7000r3 Pro - NA...
Page 87 7000r-7000r3 Pro Figure 15858 / 2 Ref. No. 3M Part No. Description 15858-31 78-8094-6473-4 Motor - 1-Phase 100/115V, 50/60HZ 15858-32 78-8137-6309-7 Gearbox - R 63 F 56 B 14 "Bernio" 15858-33 78-8076-4532-6 Fitting - Cord Grip 15858-34 78-8054-8984-2 Bushing 15858-35...
Page 88 7000r-7000r3 Pro 19 A 29 22 Figure 15859 2014 June 7000r-7000r3 Pro - NA...
Page 89 Figure 15859 Ref. No. 3M Part No. Description 15859-1 78-8137-7706-3 Infeed Conveyor Assembly 15859-2 78-8137-7708-9 Frame - Infeed 15859-3 78-8137-0992-6 Frame 15859-4 78-8076-4518-5 Spacer - Bearing 15859-5 78-8023-2551-0 Bearing - 6005-2RS 15859-6 78-8076-4567-2 Pivot - Infeed 15859-7 78-8076-4568-0 Key - 7X8X25...
Page 90 7000r-7000r3 Pro Figure 15860 2014 June 7000r-7000r3 Pro - NA...
Page 91 7000r-7000r3 Pro Figure 15860 Ref. No. 3M Part No. Description 15860-1 78-8091-0660-8 Housing 15860-2 78-8076-4702-5 Grommet 15860-3 26-1003-7963-0 Screw - M8X16 Soc. Hd. 15860-4 78-8010-7163-6 Screw - M5X10 Hex. Hd. 15860-5 78-8005-5741-1 Washer - M5 Flat 15860-6 78-8010-7417-6 Nut - M5 Hex. - Steel...
Page 92 7000r-7000r3 Pro 24 29 Figure 15861 2014 June 7000r-7000r3 Pro - NA...
Page 93 7000r-7000r3 Pro Figure 15861 Ref. No. 3M Part No. Description 15861-1 78-8129-6469-6 Nut - M20X1.5 15861-2 78-8137-0607-0 Fitting - M20X1.5 15861-3 78-8094-6384-3 Clamp - Ground 6 1492-WG6 15861-4 78-8137-5956-6 Cable 15861-5 78-8137-6362-6 Switch - PKZ0-XRH-MCC 15861-6 78-8137-6361-8 Coil - 120V 60HZ...
Page 94 7000r-7000r3 Pro 7 to 17 Figure 15862 2014 June 7000r-7000r3 Pro - NA...
Page 95 7000r-7000r3 Pro Figure 15862 Ref. No. 3M Part No. Description 15862-1 78-8137-7951-5 Valve - Quick Exhaust 15862-2 78-8137-7703-0 Regulator - Flow MRF N T C 6 1/8 15862-3 78-8137-6381-6 Cylinder Assembly - Sliding Columns 15862-4 78-8137-6382-4 Cylinder 15862-5 78-8076-4890-8 Fitting - KQ2L06-01S...
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Page 97: Spare Parts / Ordering
Serial No. _____________________________________ For reference, record taping head(s) serial number(s) here. 3M Industrial Adhesives and Tapes AccuGlide is a Trademark of ™ 3M, St. Paul, MN 55144-1000 3M Center, Building 220-5E-06 Printed in U.S.A.
Page 99 Included with each machine is an Instructions and Parts List manual. Technical Assistance / Replacement Parts and Additional Manuals: Call the 3M-Matic™ Help line at 1-800 328-1390. Provide the customer support coordinator with the model/machine name, machine type, and serial number that are located on the identiﬁ cation plate (For example: Model - Accuglide 3 - 2 inch - Type 10800 - Serial Number 13282).
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Page 101 Order parts by part number, part description, and quantity required. Also, when ordering parts or additional manuals, include model/machine name, machine type, and serial number that are located on the identiﬁ cation plate. 3M Industrial Adhesives and Tapes 3M-Matic , AccuGlide and Scotch ™...
Page 102 THIS PAGE IS BLANK...
Page 103 Instruction Manual AccuGlide 3 High Speed 2 Inch ™ Upper and Lower Taping Heads Type 10800 Table of Contents Page Replacement Parts and Service Information .................... i - ii Table of Contents............................Equipment Warranty and Limited Remedy ....................Intended Use ............................Taping Head Contents / How to Use Manual....................
Page 104: Equipment Warranty And Limited Remedy
If any part is defective within this warranty period, your exclusive remedy and 3M’s and seller’s sole obligation shall be, at 3M’s option, to repair or replace the part. 3M must receive actual notice of any alleged defect within a reasonable time after it is discovered, but in no event shall 3M have any obligation under this warranty unless it receives such notice within ﬁ...
Page 105: Intended Use
Scotch ® pressure-sensitive ﬁ lm box sealing tape to other than 3M-Matic™ case sealers. This includes the top and/or bottom center seam of regular slotted replacement of other types of taping, gluing or stapling containers.
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Page 107: Taping Head Contents / How To Use Manual
(ELV), a glossary with a deﬁ nition of symbols, plus a parts list of the 3M-Matic™ Accugllide 3 (2 inch) 3M Industrial Adhesives and Tapes Division 3M Center, Bldg. 220-5E-06 St. Paul, MN 55144-1000 (USA) Edition April 2013/Copyright 3M 2013.
Page 108: Important Safeguards
Important Safeguards This safety alert symbol identifies CAUTION important safety messages in this manual. READ AND UNDERSTAND THEM BEFORE • To reduce the risk associated with muscle INSTALLING OR OPERATING THIS EQUIPMENT. strain: − Use proper body mechanics when Explanation of Signal Word Consequences removing or installing taping heads that are moderately heavy or may be considered awkward to lift...
Page 109 Important - In the event the following safety labels are damaged or destroyed, they must be replaced to ensure operator safety. See "Replacement Parts Illustrations and Parts Lists" for label part numbers. Upper Taping Head Label 78-8137-3317-3 Lower Taping Head Label 78-8137-3316-5 78-8070-1335-0 Figure 1-1 Replacement Labels/3M Part Numbers 2013 April AccuGlide 3 - 2" - NA...
Page 110: Speciﬁ Cations
50mm ± 6mm [2 inches ± 1/4 inch] (See "Adjustments – Tape Leg Length.") Box Size Capacities: For use with center seam regular slotted containers. When upper and lower taping heads are used on “3M-Matic” case sealers, refer to the respective instruction manual speciﬁ cations for box weight and size capacities. Operating Rate: Conveyor speeds up to 0.5 m/s [100 feet per minute].
Page 111: Dimensional Drawing
Specifications 405mm [16 in.] Maximum Roll Diameter 443mm [17-7/16 in.] 350mm 33mm [13-3/4 in.] [1-19/64 in.] 278mm 105mm [4-1/8 in.] 60mm [10-15/16 in.] [2-3/8 in.] End View Side View 405mm [16 in.] Maximum Roll Diameter Mounting Holes 76mm [3 in.] 6mm [1/4 in.] Maximum 50mm Tape Leg 18mm [11/16 in.]...
Page 112: Installation
70mm [2-3/4 inches], the taping heads a damage claim immediately with the transportation must be completely staggered so only one tape company and also notify your 3M Representative. seal is being applied at one time. Installation Guidelines Note – AccuGlide™ 3 High Speed Upper Taping The taping head assembly can be used in converting Head is supplied with a bufﬁ...
Page 113: Operation
Operation Tape Drum Tape Supply Roll Tape Adhesive Side One-Way Tension Roller Applying Mechanism Tension Wrap Roller Spring Buffing Arm Knurled Roller Cover Wrap Roller Buffing Roller Threading Needle Applying Roller Tape Cut-Off Knife Orange Knife Guard Figure 3-1 Taping Head Components/Threading Diagram - Upper Head (Left Side View) Orange Knife Guard Tape Cut-Off Knife Applying Roller...
Page 114: Tape Loading - Upper Taping Head
Operation (continued) WARNING To reduce the risk associated with shear, pinch, and entanglement hazards: • − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the machine or taping heads − Never attempt to work on the taping heads or load tape when the box drive system is running To reduce the risk associated with sharp blade hazards: •...
Page 115 Operation (continued) Figure 3-4 Place tape roll on tape drum to dispense tape with adhesive side forward. Seat tape roll fully against back ﬂ ange of drum. Adhere tape lead end to threading needle as shown. WARNING Figure 3-4 Tape Loading/Threading •...
Page 116: Maintenance
Maintenance WARNING To reduce the risk associated with shear, pinch, and entanglement hazards: • − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the taping heads − Never attempt to work on the taping head or load tape while the box drive system is running To reduce the risk associated with sharp blade hazards: •...
Page 117: Cleaning
Maintenance (continued) WARNING To reduce the risk associated with shear, pinch, and entanglement hazards: • − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the taping heads − Never attempt to work on the taping head or load tape while the box drive system is running To reduce the risk associated with sharp blade hazards: •...
Page 118: Adjustments
Adjustments WARNING To reduce the risk associated with • shear, pinch, and entanglement hazards: Turn air and electrical supplies off associated equipment before perform- ing any adjustments, maintenance, or servicing the machine or taping heads. Never attempt to work on the taping head or load tape while the box drive Figure 5-1 Tape Latch Alignment system is running...
Page 119: Applying Mechanism Spring
Adjustments (continued) WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: Turn air and electrical supplies off associated equipment before perform- ing any adjustments, maintenance, or servicing the machine or taping heads. Never attempt to work on the taping head or load tape while the box drive system is running Applying Mechanism Spring...
Page 120: Tape Leg Length
Adjustments (continued) WARNING • To reduce the risk associated with shear, One-Way pinch, and entanglement hazards: Tension - Turn air and electrical supplies off associated Roller equipment before performing any adjustments , maintenance, or servicing the machine or taping heads. - Never attempt to work on the taping head or load tape while the box drive system is running Tape Leg Length...
Page 121 Troubleshooting Troubleshooting Guide Cause Correction Problem The tape leg on the front of the The tape is threaded incorrectly The tape must go around the wrap roller before going around the case is too long one-way tension roller The tape tension is too low Adjust the one-way tension roller The knurled roller drags Check for adhesive build-up...
Page 122 Troubleshooting (continued) Troubleshooting Guide Cause Correction Problem There is excess tension on the Adjust the one-way tension roller Tape is tabbing on the trailing leg tape drum assembly and/or the and/or the tape drum assembly on the back of the box one-way tension roller assembly Rollers in the tape path do not Clean adhesive deposits from...
Page 123: Spare Parts/Service Information
Listed are a set of spare parts that will periodically require replacement due to normal wear. These parts should be ordered to keep the taping heads in production: AccuGlide™ 3 Upper Taping Head - 2 inch Qty. 3M-Part Number Description 78-8076-4500-3 Stud – Mounting 78-8137-3311-6 Spring –...
Page 124 Refer to the ﬁ rst page of this instruction manual "Replacement Parts and Service Information" for replacement parts ordering information. Important – Not all the parts listed are normally stocked items. Some parts or assemblies shown are available only on a special order basis. Contact 3M/Tape Dispenser Parts to conﬁ rm item availability. 2013 April...
Page 125 AccuGlide 3 - 2" ™ Tape Head - AccuGlide ™ 3 - 2 inch Figure 10401 Figure 10925 Figure 10924 Figure 10923 Figure 10922 Figure 10919 Figure 10921 Figure 10920 2013 April AccuGlide 3 - 2" - NA...
Page 126 AccuGlide 3 - 2" ™ Figure 10925 – Upper Head 2013 April AccuGlide 3 - 2" - NA...
Page 127 AccuGlide 3 - 2" ™ Figure 10925 – 2" Upper Head Ref. No. 3M Part No. Description 10925-1 78-8137-3294-4 Frame – Tape Mount Upper Assembly 10925-2 78-8137-3295-1 Frame – Front Upper Assembly 10925-3 78-8068-4143-9 Guide – #1 10925-4 78-8068-4144-7 Guide – #2...
Page 128 AccuGlide 3 - 2" ™ 12 11 Figure 10922 – Upper and Lower Heads 2013 April AccuGlide 3 - 2" - NA...
Page 129 AccuGlide 3 - 2" ™ Figure 10922 – 2" Upper and Lower Heads Ref. No. 3M Part No. Description 10922-1 78-8133-9509-8 Applying Arm #1 10922-2 78-8133-9510-6 Applying Arm #2 10922-3 78-8070-1221-2 Plate – Tape 10922-4 78-8070-1309-5 Shaft Roller 10922-5 78-8070-1367-3 Roller –...
Page 130 AccuGlide 3 - 2" ™ 12 11 Figure 10919 – Upper Head 2013 April AccuGlide 3 - 2" - NA...
Page 131 AccuGlide 3 - 2" ™ Figure 10919 – 2" Upper Head Ref. No. 3M Part No. Description 10919-1 78-8137-3300-9 Bufﬁ ng Arm – Sub Assembly 10919-2 78-8137-3301-7 Bufﬁ ng Arm – Sub Assembly 10919-3 78-8052-6575-4 Shaft – Roller 10919-4 78-8137-1398-5 Roller - Bufﬁ...
Page 132 AccuGlide 3 - 2" ™ Figure 10923 – Upper and Lower Heads Figure 10923 – Upper and Lower Heads 2013 April AccuGlide 3 - 2" - NA 2011 July AccuGlide 3 - 2" - NA...
Page 133 AccuGlide 3 - 2" ™ Figure 10923 – 2" Upper and Lower Heads Ref. No. 3M Part No. Description 10923-1 78-8137-3302-5 Link – Assembly 10923-3 78-8137-3304-1 Shaft – Pivot, Bufﬁ ng 10923-4 78-8017-9082-1 Bearing – Special 30 mm 10923-5 78-8017-9106-8 Screw –...
Page 134 AccuGlide 3 - 2" ™ Figure 10921 – Upper and Lower Heads 2013 April AccuGlide 3 - 2" - NA...
Page 135 AccuGlide 3 - 2" ™ Figure 10921 – 2" Upper and Lower Heads Ref. No. 3M Part No. Description 10921-1 78-8137-3307-4 Frame – Cut-Off Weldment 10921-2 78-8017-9173-8 Blade – 65 mm/2.56 Inch 10921-3 26-1003-8596-7 Screw - Hex Hd M5 x 8 w/ Ext. Tooth Lockwasher...
Page 136 AccuGlide 3 - 2" ™ Figure 10401 – Upper and Lower Heads 2013 April AccuGlide 3 - 2" - NA...
Page 137 AccuGlide 3 - 2" ™ Figure 10401 – 2" Latch Upper and Lower Heads Ref. No. 3M Part No. Description 10401-1 78-8070-1395-4 Bracket – Bushing Assembly 10401-2 78-8076-4519-3 Shaft – Tape Drum, 50mm 10401-3 78-8017-9169-6 Nut – M18 x 1...
Page 138 AccuGlide 3 - 2" ™ 17 19 Figure 10924 – Lower Head 2013 April AccuGlide 3 - 2" - NA...
Page 139 AccuGlide 3 - 2" ™ Figure 10924 – 2" Lower Head Ref. No. 3M Part No. Description 10924-1 78-8137-3296-9 Frame – Tape Mount Lower Assembly 10924-2 78-8137-3297-7 Frame – Front Lower Assembly 10924-3 78-8068-4144-7 Guide – #2 10924-4 78-8068-4143-9 Guide – #1...
Page 140 AccuGlide 3 - 2" ™ Figure 10920 – Lower Head 2013 April AccuGlide 3 - 2" - NA...
Page 141 AccuGlide 3 - 2" ™ Figure 10920– Lower Head Ref. No. 3M Part No. Description 10920-1 78-8137-3300-9 Bufﬁ ng Arm – Sub Assembly 10920-2 78-8137-3301-7 Bufﬁ ng Arm – Sub Assembly 10920-3 78-8052-6575-4 Shaft – Roller 10920-4 78-8137-1398-5 Roller - Bufﬁ ng Assembly...
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Page 143 For reference, record taping head(s) serial number(s) here. AccuGlide is a Trademark of ™ 3M Industrial Adhesives and Tapes 3M, St. Paul, MN 55144-1000 3M Center, Building 220-5E-06 Litho in U.S.A St. Paul, MN 55144-1000 © 3M 2013 44-0009-2071-8 (E040513-NA)
Page 145 Included with each machine is an Instructions and Parts List manual. Technical Assistance / Replacement Parts and Additional Manuals: Call the 3M-Matic™ Help line at 1-800 328-1390. Provide the customer support coordinator with the model/machine name, machine type, and serial number that are located on the identiﬁ cation plate (For example: Model - Accuglide 3 - 3 inch - Type 10800 - Serial Number 13282).
Page 146 THIS PAGE IS BLANK...
Page 147 Order parts by part number, part description, and quantity required. Also, when ordering parts or additional manuals, include model/machine name, machine type, and serial number that are located on the identiﬁ cation plate. 3M Industrial Adhesives and Tapes 3M-Matic , AccuGlide and Scotch ™...
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Page 149: Replacement Parts Illustrations And Parts List
Instruction Manual AccuGlide ™ Upper and Lower Taping Heads - 3 Inch Type 10800 Table of Contents Page Equipment Warranty and Limited Remedy ....................i - ii Table of Contents............................Equipment Warranty and Limited Remedy ....................Intended Use ............................Taping Head Contents / How to Use Manual.................... Important Safeguards ..........................
Page 150: Equipment Warranty And Limited Remedy
If any part is defective within this warranty period, your exclusive remedy and 3M’s and seller’s sole obligation shall be, at 3M’s option, to repair or replace the part. 3M must receive actual notice of any alleged defect within a reasonable time after it is discovered, but in no event shall 3M have any obligation under this warranty unless it receives such notice within ﬁ...
Page 151: Intended Use
Lower Taping Heads - 3 Inch- is to apply a "C" clip it suitable for mounting in box conveying systems other than 3M-Matic™ case sealers. This includes of Scotch pressure-sensitive ﬁ lm box sealing tape ®...
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Page 153 (ELV), a glossary with a deﬁ nition of symbols, plus a parts list 3M Industrial Adhesives and Tapes Division 3M Center, Bldg. 220-5E-06 St. Paul, MN 55144-1000 (USA) Edition April 2013/Copyright 3M 2013. All rights reserved The manufacturer reserves the right to change the product at any time without notice Publication ©...
Page 154: Important Safeguards
Important Safeguards This safety alert symbol identifies CAUTION important safety messages in this manual. READ AND UNDERSTAND THEM BEFORE • To reduce the risk associated with INSTALLING OR OPERATING muscle strain: THIS EQUIPMENT. − Use proper body mechanics when removing or installing taping heads that are moderately heavy or may be considered Explanation of Signal Word Consequences awkward to lift...
Page 155 Important – In the event the following safety labels are damaged or destroyed, they must be replaced to ensure operator safety. See "Replacement Parts Illustrations and Parts Lists" for label part numbers. Upper Taping Head Label 78-8137-3317-3 Lower Taping Head Label 78-8137-3316-5 78-8070-1335-0 Figure 1-1 Replacement Labels/3M Part Numbers 2013 April AccuGlide 3 - 3" - NA...
Page 156: Speciﬁ Cations
Case Sealer Width – 150mm [6 inches] When upper and lower taping heads are used on “3M-Matic” case sealers, refer to the respective instruction manual speciﬁ cations for box weight and size capacities. Operating Rate: Conveyor speeds up to 0.5 m/s [100 feet per minute].
Page 157: Dimensional Drawing
Specifications (continued) 396 mm [15-19/32 in.] 130mm (5 1/8) 13 mm [1/2 in.] 278 mm 58 mm [10-15/16 in.] [2 9/32 in.] 405 mm 18 mm [11/16 in.] 18 mm [11/16 in.] 445 mm [17-1/2 in.] 405 mm Figure 2-1 Dimensional Drawing 2013 April AccuGlide 3 - 3"...
Page 158: Installation
70mm [2-3/4 inches], the taping heads evident, ﬁ le a damage claim immediately with the must be completely staggered so only one tape transportation company and also notify your 3M seal is being applied at one time. Representative.
Page 159: Operation
Operation Tape Drum Tape Supply Roll Tape Adhesive Side One-Way Tension Roller Applying Mechanism Tension Wrap Roller Spring Buffing Arm Knurled Roller Cover Wrap Roller Buffing Roller Threading Needle Applying Roller Tape Cut-Off Knife Orange Knife Guard Figure 3-1 Taping Head Components/Threading Diagram - Upper Head (Left Side View) Orange Knife Guard Tape Cut-Off Knife Applying Roller...
Page 160: Tape Loading - Upper Taping Head
Operation (continued) WARNING To reduce the risk associated with shear, pinch, and entanglement hazards: • − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the machine or taping heads − Never attempt to work on the taping heads or load tape when the box drive system is running To reduce the risk associated with sharp blade hazards: •...
Page 161 Operation (continued) Figure 3-4 Place tape roll on tape drum to dispense tape with adhesive side forward. Seat tape roll fully against back ﬂ ange of drum. Adhere tape lead end to threading needle as shown. WARNING • To reduce the risk associated with sharp blade hazards: −...
Page 162: Maintenance
Maintenance WARNING To reduce the risk associated with shear, pinch, and entanglement hazards: • − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the taping heads − Never attempt to work on the taping head or load tape while the box drive system is running To reduce the risk associated with sharp blade hazards: •...
Page 163: Cleaning
Maintenance (continued) WARNING To reduce the risk associated with shear, pinch, and entanglement hazards: • − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the taping heads − Never attempt to work on the taping head or load tape while the box drive system is running To reduce the risk associated with sharp blade hazards: •...
Page 164: Adjustments
Adjustments WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the machine or taping heads − Never attempt to work on the taping head or load tape while the box drive system is running Figure 5-1 Tape Latch Alignment...
Page 165: Applying Mechanism Spring
Adjustments (continued) WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the machine or taping heads − Never attempt to work on the taping head or load tape while the box drive system is running Applying Mechanism Spring...
Page 166: Leading Tape Leg Length Adjustment
Adjustments (continued) WARNING • To reduce the risk associated with shear, One-Way pinch, and entanglement hazards: Tension Roller − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the machine or taping heads −...
Page 167: Troubleshooting
Troubleshooting Troubleshooting Guide Problem Cause Correction The tape is threaded incorrectly The tape must go around the wrap The tape leg on the front of the roller before going around the case is too long one-way tension roller The tape tension is too low Adjust the one-way tension roller The knurled roller drags Check for adhesive build-up...
Page 168 Troubleshooting (continued) Troubleshooting Guide Cause Correction Problem There is excess tension on the Adjust the one-way tension roller Tape is tabbing on the trailing leg tape drum assembly and/or the and/or the tape drum assembly on the back of the box one-way tension roller assembly Rollers in the tape path do not Clean adhesive deposits from...
Page 169: Spare Parts/Service Information
Listed are a set of spare parts that will periodically require replacement due to normal wear. These parts should be ordered to keep the taping heads in production: AccuGlide™ 3 Upper Taping Head - 3 Inch Qty. 3M-Part Number Description 78-8076-4500-3 Stud – Mounting 78-8137-3311-6 Spring –...
Page 170 Refer to the ﬁ rst page of this instruction manual "Replacement Parts and Service Information" for replacement parts ordering information. Important – Not all the parts listed are normally stocked items. Some parts or assemblies shown are available only on a special order basis. Contact 3M/Tape Dispenser Parts to conﬁ rm item availability. 2013 April...
Page 171 AccuGlide 3 - 3" ™ Tape Head - AccuGlide ™ 3 - 3 inch Figure 10402 Figure 10932 (Upper) Figure 10931 (Lower) Figure 10930 Figure 10929 Figure 10926 (Upper) Figure 10928 Figure 10927 (Lower) 2013 April AccuGlide 3 - 3" - NA...
Page 172 AccuGlide 3 - 3" ™ Figure 10932 – Upper Head 2013 April AccuGlide 3 - 3" - NA...
Page 173 AccuGlide 3 - 3" ™ Figure 10932 – Upper Head Ref. No. 3M Part No. Description 10932-1 78-8137-3294-4 Frame – Tape Mount Upper Assembly 10932-2 78-8137-3295-1 Frame – Front Upper Assembly 10932-3 78-8068-4143-9 Guide – #1 10932-4 78-8068-4144-7 Guide – #2...
Page 174 AccuGlide 3 - 3" ™ Figure 10929 – Upper and Lower Heads 2013 April AccuGlide 3 - 3" - NA...
Page 175 AccuGlide 3 - 3" ™ Figure 10929 – Upper and Lower Heads Ref. No. 3M Part No. Description 10929-1 78-8133-9520-5 Arm – Applying, R/H 10929-2 78-8133-9521-3 Arm – Applying, L/H 10929-3 78-8070-1292-3 Plate – Back-Up 10929-4 78-8076-4736-3 Shaft Roller 10929-5 78-8076-4737-1 Roller Assembly –...
Page 176 AccuGlide 3 - 3" ™ Figure 10926 – Upper Head 2013 April AccuGlide 3 - 3" - NA...
Page 177 AccuGlide 3 - 3" ™ Figure 10926 – Upper Head Ref. No. 3M Part No. Description 10926-1 78-8137-3300-9 Bufﬁ ng Arm – Sub Assembly 10926-2 78-8137-3301-7 Bufﬁ ng Arm – Sub Assembly 10926-3 78-8091-0799-4 Shaft – 10 x 85, W/Hexagon...
Page 178 AccuGlide 3 - 3" ™ Figure 10930 – Upper and Lower Heads 2013 April AccuGlide 3 - 3" - NA...
Page 179 AccuGlide 3 - 3" ™ Figure 10930 – Upper and Lower Heads Ref. No. 3M Part No. Description 10930-1 78-8137-3302-5 Link – R/H Assembly 10930-3 78-8137-3314-0 Shaft – Pivot, Bufﬁ ng 10930-4 78-8017-9082-1 Bearing – Special 30 mm 10930-5 78-8017-9106-8 Screw –...
Page 180 AccuGlide 3 - 3" ™ Figure 10928 – Upper and Lower Heads 2013 April AccuGlide 3 - 3" - NA...
Page 181 AccuGlide 3 - 3" ™ Figure 10928 – 3" Upper and Lower Heads Ref. No. 3M Part No. Description 10928-1 78-8070-1283-2 Frame – Cut-Off 10928-2 78-8028-7899-7 Knife – 89 mm/3.5 Inch 10928-3 26-1002-5817-2 Screw – Hex Hd, M5 x 8...
Page 182 AccuGlide 3 - 3" ™ Figure 10402 – Upper and Lower Heads 2013 April AccuGlide 3 - 3" - NA...
Page 183 AccuGlide 3 - 3" ™ Figure 10402 – 3" Latch Upper and Lower Heads Ref. No. 3M Part No. Description 10402-1 78-8070-1395-4 Bracket – Bushing Assembly 10402-2 78-8060-8462-6 Shaft – Tape Drum, 3 Inch Head 10402-3 78-8017-9169-6 Nut – M18 x 1...
Page 184 AccuGlide 3 - 3" ™ 17 19 Figure 10931 – Lower Head 2013 April AccuGlide 3 - 3" - NA...
Page 185 AccuGlide 3 - 3" ™ Figure 10931 – Lower Head Ref. No. 3M Part No. Description 10931-1 78-8137-3296-9 Frame – Tape Mount Lower Assembly 10931-2 78-8137-3297-7 Frame – Front Lower Assembly 10931-3 78-8068-4144-7 Guide – #2 10931-4 78-8068-4143-9 Guide – #1...
Page 186 AccuGlide 3 - 3" ™ Figure 10927 – Lower Head 2013 April AccuGlide 3 - 3" - NA...
Page 187 AccuGlide 3 - 3" ™ Figure 10927 – Lower Head Ref. No. 3M Part No. Description 10927-1 78-8137-3300-9 Bufﬁ ng Arm – Sub Assembly 10927-2 78-8137-3301-7 Bufﬁ ng Arm – Sub Assembly 10927-3 78-8091-0799-4 Shaft – 10 x 85, W/Hexagon...
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