Related Manuals for Thermos 461240504
Summary of Contents for Thermos 461240504
- Page 1 To insure your satisfaction and for follow-up service, register your grill online at www.grillregistration.com 461240504 • 80001916 • 05-24-04...
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Page 2: For Your Safety
Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm. 2 • 461240504 Installation Safety Precautions • Use grill only with LP (propane) gas and the regulator/valve assembly supplied. -
Page 3: Table Of Contents
If you wish to obtain performance of any obligation under this limited warranty, you should write to: Consumer Warranty / P.O. Box 1240 Columbus, GA 31902-1240 461240504 • 3... -
Page 4: Parts List
Outdoor Cooking Collection and Design™, Patio Bistro™, PrecisionFlame™, Pro-Check™, QuickSet Grills and Design™, SmokerTents™, The Big Easy™, The Minute Grill™, The Edge™, The Tuscan Collection™, and The Urban Grill™ are Trademarks of the W.C. Bradley Company. Universal Grill Parts and Design™ is a trademark of the Thermos Company and its affiliates. -
Page 5: Parts Diagram
PARTS DIAGRAM – Model No. 461240504 461240504 • 5... - Page 6 NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from those on your particular grill model. However, the method of assembly remains the same. ASSEMBLY – Model No. 461240504 First , remove door brace from rear legs. Place door brace onto front legs as shown.
- Page 7 (BBB) , and Screws must be attached from inside Do not fully tighten screws until side shelf and sideburner shelf are assembled. Align holes Regulator hose 1/4-20x3/4” screws flat washers (CCC) of grill head into brace. 461240504 • 7...
- Page 8 (AAA) 7mm (CCC) on each bracket. Fully tighten screws inside grill bottom at this time. CAUTION SHARP EDGES! Wear gloves if necessary. Repeat on front bracket 8 • 461240504 1/4-20x3/4” screw (AAA) 7mm lock washer lock washer (BBB) , and...
- Page 9 Secure burner to bracket with two #10-24x3/8” screws (DDD) 5mm lock washers flat washers (FFF) See illustration below for correct burner-to-valve engagement Correct in hole burner-to-valve engagement Sideburner valve (EEE) Valve should be in center hole in burner tube. Sideburner 461240504 • 9...
- Page 10 Place brass top on sideburner, then place sideburner grate onto shelf. Valve clip Sideburner ignitor wire Place flametamers (3) over burners by inserting tabs into slots in front of firebox. Opposite ends of flametamers rest on pins in back of firebox. 10 • 461240504...
- Page 11 . . . side to side wires downward. To assemble SwingAway, first insert pivot wire into holes in side of grill lid. Second, insert leg wires into holes in sides of grill bottom. Side-to-side wires on bottom. Pivot wire 461240504 • 11...
- Page 12 CAUTION SHARP EDGES! Wear gloves if necessary. Slide condiment baskets into brackets on back of both doors. Smaller basket on left door, larger basket on right door. 12 • 461240504 Press pin on door top...
- Page 13 Hang the match-lighting sticks and chains from the small hooks on the left and right side panels. Slide grease tray into back of grill. Make sure drain hole is on left side 461240504 • 13...
- Page 14 Tank valve must face to front of cart once tank is attached. Failure to install tank correctly may allow gas hose to be damaged in operation, resulting in the risk of fire. Tank screw 14 • 461240504 Tank valve facing front. Grease...
- Page 15 (+) facing outward. Screw ignitor cap onto ignitor. hose bracket before connecting to LP tank. Read “ Regulator and hose must pass UNDER hose bracket. – Connecting Regulator NOTE: Doors not shown for clarity. AA Battery 461240504 • 15...
- Page 16 Never leave an LP tank inside a vehicle which may become overheated by the sun. • Do not store an LP tank in an area where children play. 16 • 461240504 LP Tank • The LP tank used with your grill must meet the following requirements: •...
- Page 17 LP tank valve so as not to cross-thread the connection. Nipple has to be centered into the LP tank valve. full OPD Hand Wheel Type 1 outlet with thread on outside 461240504 • 17...
- Page 18 • If you cannot stop a gas leak, immediately valve and call LP gas supplier or your fire department! 18 • 461240504 Leak Testing Valves, Hose and Regulator 1. Turn all grill control knobs to OFF. Be sure regulator is tightly connected to LP tank.
- Page 19 OFF, wait 5 minutes, then repeat lighting procedure. To ignite left burner, turn left knob to HI. To ignite right burner, turn right knob to HI. Lighting instructions continued on next page. must be attached to grease tray and "Troubleshooting Section" 461240504 • 19...
- Page 20 Push in and turn sideburner knob counterclockwise. Be sure burner lights and stays lit. 20 • 461240504 Burner Flame Check • Remove grates and flametamers. Light burner, rotate knobs from HI to LOW. You should see a smaller flame in LO position than seen on HI.
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Page 21: Assembly
See illustrations below. 8. Carefully replace burners. 9. Replace cotter pin beneath each burner. 10. Replace grease tray, grease receptacle, flametamers, and cooking grates. Burner Cleaning the Burner Use an air hose to force air into Valve 461240504 • 21... - Page 22 Great indirect cooking on low. Produces slow, even heating. Ideal for slow roasting and baking. 22 • 461240504 Food Safety Food safety is a very important part of enjoying the outdoor cooking experience. To keep food safe from harmful bacteria,...
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Page 23: Troubleshooting
After grill cools, remove and clean all parts. • Turn knobs to OFF. Clean burner and/or burner tubes. • The worn nozzles don't have enough "bite" to engage the valve. Try a second LP dealer. 461240504 • 23... - Page 24 • Weak battery. • Electrodes are wet. • Electrodes cracked or broken “sparks at crack”. 24 • 461240504 Check Procedure Prevention/Solution • Check battery orientation. • Install battery (make sure that “+” and “–” connectors are oriented correctly, with “+” end up and “–”...
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Page 25: Registration Card
S’IL VOUS PLAIT REMPLIR CETTE CARTE ET LA RETOURNER DANS 10 JOURS APRÈS L’ACHAT. LE MANQUE DE RETOURNER PEUT AFFECTER VOTRE GARANTIE. Upon completion, remove this page from your manual and mail to: PRODUCT REGISTRATION DEPT. PO BOX 1240 COLUMBUS, GA 31902-1240 461240504 • 25... - Page 26 26 • 461240504...
- Page 27 461240504 • 27...
- Page 28 A Division of W.C. Bradley Co. • Columbus, GA 31902...