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MODEL 461271108 • PRODUCT GUIDE
THIS GRILL IS FOR OUTDOOR USE ONLY.
CAUTION:
Read and follow all safety statements, assembly
instructions, and use and care directions before
attempting to assemble and cook.
INSTALLER/ASSEMBLER:
Leave this manual with consumer.
CONSUMER:
Keep this manual for future reference.
If you have questions or need assistance during assembly, please call
To insure your satisfaction and for follow-up service, register your grill online at www.grillregistration.com
WARNING:
Failure to follow all manufacturer's instructions could
result in serious personal injury and/or property
damage.
CAUTION:
Some parts may contain sharp edges – especially as
noted in the manual! Wear protective gloves if
necessary.
1-800-241-7548
.
461271108 • 80016260 • 04-02-08

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Summary of Contents for Thermos 461271108

  • Page 1 MODEL 461271108 • PRODUCT GUIDE THIS GRILL IS FOR OUTDOOR USE ONLY. CAUTION: WARNING: Read and follow all safety statements, assembly Failure to follow all manufacturer’s instructions could instructions, and use and care directions before result in serious personal injury and/or property attempting to assemble and cook.
  • Page 2 CAUTION CAUTION CAUTION: Indicates a potentially hazardous situation or For residential use only. Do not use for commercial unsafe practice which, if not avoided, may result in minor cooking. or moderate injury. 2 • 461271108...
  • Page 3: Table Of Contents

    Registration Card ........30 461271108 • 3...
  • Page 4 • Do not release liquid propane (LP) gas into the atmosphere. This is a hazardous practice. • To remove gas from LP cylinder, contact an LP dealer or call a local fire department for assistance. Check the telephone directory under “Gas Companies” for nearest certified LP dealers. 4 • 461271108...
  • Page 5: For Your Safety

    Nipple has to be centered into the LP cylinder valve. WARNING If “growing” bubbles appear do not use or move the LP cylinder. Contact an LP gas supplier or your fire department! 461271108 • 5...
  • Page 6: Grill Service Center

    • If a leak is detected at any time, STOP and call the fire department. • If you cannot stop a gas leak, immediately close LPcylinder valve and call LP gas supplier or your fire department! 6 • 461271108...
  • Page 7 , starting with position specified in assembly instructions. the burners closest to the IGNITION BURNER first. • Always close LP cylinder valve and remove coupling nut before moving LP cylinder from Lighting instructions continued on next page. 461271108 • 7...
  • Page 8 Turn knobs to LOW position then turn back to stays lit. position. Valves should turn smoothly. Hose Check • Before each use, check to see if hoses are cut or worn. Replace damaged hoses before using grill. Use only valve/hose/regulator specified by manufacturer. 8 • 461271108...
  • Page 9: Spider Alert

    If any large cracks or before use whenever the grill has been idle for an extended period. holes are found replace burner. 461271108 • 9...
  • Page 10: Rotisserie Cooking

    Rotisserie cooking should be performed with the Consumes less fuel. rotisserie burner only. During rotisserie cooking the main burner should be in the off position. 2 Burner Cooking Great indirect cooking on low. Produces slow, even heating. Ideal for slow roasting and baking. 10 • 461271108...
  • Page 11 ** Do not let stainless steel cleaners come in contact with painted or plastic surfaces as damage may occur. ROUTINE CARE ROUTINE CARE STUBBORN STAINS AND RUST Char-Broil® Stainless Steel Char-Broil® Stainless Steel Char-Broil® Stainless Restoration Kit Grill Cleaner Grill Wipes 461271108 • 11...
  • Page 12: Parts List

    Handle Tube, F/Top Lid ... . 80009244 Bezel for Control Knob Logo Plate, Thermos, F/Top Lid ..80006249 Wrench Temperature Gauge ....80006666...
  • Page 13: Parts Diagram

    PARTS DIAGRAM – Model No. 461271108 MM 1 XX 1 461271108 • 13...
  • Page 14: Assembly

    ASSEMBLY – Model No. 461271108 Attach the two locking casters at the rear of the bottom shelf and the two fixed casters at the front. Use the provided caster wrench to fully tighten casters. Fixed caster Locking caster Front Bottom shelf Attach side panels to bottom shelf using three 1/4-20x1/2”...
  • Page 15 Make sure the regulator hose is hanging outside the cart. Grill head must face open side of cart. Regulator hose 461271108 • 15...
  • Page 16 1/4-20x1½” screw, 7mm lock washer, and 7mm flat washer on each side. Do not fully tighten screws until side shelf installation is complete in later steps. 1/4-20x1½” 7mm lock 7mm flat screw washer washer Rear upper panel 16 • 461271108...
  • Page 17: Assembly

    Now you may fully tighten lower screws on upper back panel. 7mm flat washer 1/4-20x1/2” 7mm lock screw washer 7mm lock washer 7mm flat washer 1/4-20x1½” screw Tabs into Left sideburner shelf holes 7mm flat 7mm lock washer washer Fascia, left sideburner shelf 1/4-20x1/2” screw 461271108 • 17...
  • Page 18 See illustration C for proper burner-to-valve engagement. Secure burner to bracket using two #10-24x3/8” screws, 5mm lock washers, and 5mm silicone washers (B). Sideburner burner 5mm silicone washer 5mm lock washer #10-24x3/8” screw 18 • 461271108...
  • Page 19 #8-32x3/8” Tank heat shield extension Screw Tank heat shield 4mm Flat washer 4mm Lock washer #8-32 Hex nut Some components not shown for illustration purposes. #8x3/8” self- Left grease Right grease tapping screw tray rail tray rail 461271108 • 19...
  • Page 20 NOTE: Once doors are installed adjust Door Brace up or down to adjust for proper door clearance, then tighten screws to Door Brace from step 5. PRESS Top of door Right door Hinge pin on bottom of door Left door 20 • 461271108...
  • Page 21 Place cooking grates onto the firebox as shown. Insert the three wire ends at rear of warming rack into holes in back of firebox. Front wires of warming rack rest on sides of firebox. Assembled warming rack Warming rack Cooking grate 461271108 • 21...
  • Page 22 On back of grill, slide grease tray into opening in upper back CAUTION panel. Failure to install grease tray will cause hot grease to drip from bottom of grill with risk of fire or property damage. Grease tray 22 • 461271108...
  • Page 23 Unscrew electronic ignition button on front of control panel. Insert AA battery into ignitor, negative (—) end first. Replace button. AA Battery Electronic Ignition Button 461271108 • 23...
  • Page 24: Troubleshooting

    • Wires are loose or disconnected. • Reconnect wires or replace electrode/wire assembly. • Wires are shorting (sparking) between • Replace ignitor wire/electrode assembly. ignitor and electrode. • Dead battery. • Replace with a new AA-size alkaline battery. 24 • 461271108...
  • Page 25 • The worn nozzles don’t have enough “bite” to engage the valve. Try cylinder. with worn threads. a second LP dealer. One burner does not • Grease buildup or food particles in • Clean carry-over tube(s) with wire brush. light from other end(s) of carryover tube(s). burner(s). 461271108 • 25...
  • Page 26 Design™, Patio Bistro™, PrecisionFlame™, Pro-Check™, QuickSet Grills and Design™, SmokerTents™, The Big Easy™, The Minute Grill™, The Edge™, The Tuscan Collection™, and The Urban Grill™ are Trademarks of the W.C. Bradley Company. Universal Grill Parts and Design™ is a trademark of the Thermos Company and its affiliates.
  • Page 27 Page Blank Intentionally 461271108 • 27...
  • Page 28: Limited Warranty

    Consumer returns will not be accepted unless a valid Return Authorization is first acquired by calling 1-800-241--7548 and then clearly marked on the outside of the package and the package is shipped freight/postage pre-paid to the address above. 28 • 461271108...
  • Page 29 Page Blank Intentionally 461271108 • 29...
  • Page 30: Registration Card

    Merci d’avoir bien voulu remplir ce questionnaire. Vos réponses nous aideront et aideront d’autres compagnies à vous communiquer des offres spéciales susceptibles de vous intéresser. Si vous préférez ne pas recevoir d’informations concernant ces offres spéciales, veuillez cocher ici 30 • 461271108...
  • Page 31 Page Blank Intentionally 461271108 • 31...
  • Page 32 STOP Should you encounter a problem with our product CALL US FIRST Do not return this product to the store. WE CAN HELP GRILL SERVICE CENTER 1-800-241-7548 HOURS 8AM-6PM EST Mon-Fri Please ensure your warranty registration is complete. Grilling Safety Checklist Read and understand owners manual.

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