Carrier 40WAW007 Installation And Maintenance Instructions Manual

High wall mount indoor unit for single-phase variable refrigerant flow (vrf) systems

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Installation and Maintenance Instructions
CONTENTS
SAFETY CONSIDERATIONS. . . . . . . . . . . . . . . . . . . . .1,2
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2,3
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Step 1 - Unpack and Inspect Units . . . . . . . . . . . . . . 3
Step 2 - Position the Unit . . . . . . . . . . . . . . . . . . . . . . . 4
Step 3 - Mount the Unit . . . . . . . . . . . . . . . . . . . . . . . . . 4
Step 4 - Connect Piping. . . . . . . . . . . . . . . . . . . . . . . . . 5
• CONDENSATE PIPING
(PROGRAMMABLE)
START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Pre-Start Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
System Operation Check . . . . . . . . . . . . . . . . . . . . . . . . 9
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . .9,10
Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
APPENDIX A - CONTROL SETTINGS . . . . . . . . . . . 11

SAFETY CONSIDERATIONS

Improper installation, adjustment, alteration, service, main-
tenance, or use can cause explosion, fire, electrical shock, or
other conditions which may cause death, personal injury or
property damage. The qualified installer or agency must use
factory-authorized kits or accessories when modifying this
product.
Follow all safety codes. Wear safety glasses, protective
clothing, and work gloves. Use quenching cloth for brazing op-
erations. Have fire extinguisher available. Read these instruc-
tions thoroughly and follow all warnings or cautions included
in literature and attached to the unit. Consult local building
codes and the current editions of the National Electrical Code
(NEC) ANSI/NFPA (American National Standards Institute/
National Fire Protection Association) 70. In Canada, refer to
the current editions of the Canadian Electrical Code CSA (Ca-
nadian Standards Association) C22.1.
Understand the signal words - DANGER, WARNING,
and CAUTION. DANGER identifies the most serious hazards
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53400030-01
Single-Phase Variable Refrigerant Flow (VRF) Systems
Page
Printed in U.S.A.
Form 40WAW-2SI
High Wall Mount Indoor Unit for
which will result in severe personal injury or death.
WARNING signifies hazards that could result in personal inju-
ry or death. CAUTION is used to identify unsafe practices,
which would result in minor personal injury or product and
property damage.
Recognize safety information. This is the safety-alert
symbol (
). When this symbol is displayed on the unit and in
instructions or manuals, be alert to the potential for personal
injury.
WARNING
Electrical shock can cause personal injury and death. Shut
off all power to this equipment during installation. There
may be more than one disconnect switch. Tag all discon-
nect locations to alert others not to restore power until work
is completed.
WARNING
When installing the equipment in a small space, provide
adequate measures to avoid refrigerant concentration
exceeding safety limits due to refrigerant leak. In case of
refrigerant leak during installation, ventilate the space
immediately. Failure to follow this procedure may lead to
personal injury.
WARNING
DO NOT USE TORCH to remove any component. System
contains oil and refrigerant under pressure.
To remove a component, wear protective gloves and gog-
gles and proceed as follows:
a. Shut off electrical power to unit.
b. Recover refrigerant to relieve all pressure from sys-
tem using both high-pressure and low pressure ports.
c. Traces of vapor should be displaced with nitrogen
and the work area should be well ventilated. Refrig-
erant in contact with an open flame produces toxic
gases.
d. Cut component connection tubing with tubing cutter
and remove component from unit. Use a pan to catch
any oil that may come out of the lines and as a gage
for how much oil to add to the system.
e. Carefully unsweat remaining tubing stubs when nec-
essary. Oil can ignite when exposed to torch flame.
Failure to follow these procedures may result in personal
injury or death.
Pg 1
4-16
40WAW007-018
Replaces: 40WAW-1SI

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Summary of Contents for Carrier 40WAW007

  • Page 1: Table Of Contents

    40WAW007-018 High Wall Mount Indoor Unit for Single-Phase Variable Refrigerant Flow (VRF) Systems Installation and Maintenance Instructions CONTENTS which will result in severe personal injury or death. WARNING signifies hazards that could result in personal inju- Page ry or death. CAUTION is used to identify unsafe practices, SAFETY CONSIDERATIONS.
  • Page 2: General

    GENERAL CAUTION The 40WAW high wall mount unit provides an efficient way to heat or cool a space and an attractive appearance. The DO NOT re-use compressor oil or any oil that has been equipment is initially protected under the manufacturer’s stan- exposed to the atmosphere.
  • Page 3: Installation

    DIMENSION 40WAW UNIT SIZE 007-012 015,018 NOTE: All dimensions shown in inches. Fig. 2 — 40WAW007-018 Dimensions INSTALLATION CAUTION Step 1 — Unpack and Inspect Units — Units are packaged for shipment to avoid damage during normal transit To avoid equipment damage, do not lift unit by the drain and handling.
  • Page 4: Protecting Units From Damage

    shipping damage is filed, the unit, shipping carton, and all packing must be retained for physical inspection by the trans- 6 in. MIN. portation company. All units should be stored in the factory shipping carton with internal packaging in place until installa- 5 in.
  • Page 5: Step 4 - Connect Piping

    5. Make sure the mounting plate is leveled and flush with the wall. 6. Secure the unit in position by lifting the unit over the mounting plate. Make sure the hook on the mounting LEFT PIPING plate aligns with the slot on the back of the unit. To ensure proper fit, slide the unit sideways.
  • Page 6 WARNING POWER SUPPLY UNIT MOPD All units must be wired strictly in accordance with the wir- 40WAW007 ing diagram furnished with the unit. Any wiring different 40WAW009 from the wiring diagram could result in personal injury and property damage. 40WAW012...
  • Page 7 — Auxiliary Heater — Inlet Air Temperature — Coil Temperature — Evap. Outlet Temperature in Cooling Mode — Transformer XP1-7 — Plug XS1-7 — Jack XT1-2 — Terminal Block ---------- Optional Component or Field Wiring Fig. 8 — 40WAW007-018 Typical Wiring Diagram...
  • Page 8: Step 6 - Position And Connect Controller

    Step 6 — Position and Connect Controller — WIRED REMOTE CONTROLLER (NON-PROGRAM- Controllers are ordered separately. MABLE) — To connect wired remote controller (thermostat) to the indoor unit, use 5-core shielded cable and 5-pin connec- Wired controllers should be installed in a position that tor from unit display panel (see Fig.
  • Page 9: Start-Up

    3. While the system is in operation, check the following on TROUBLESHOOTING outdoor unit: Figure 13 shows an LED display panel for the 40WAW007- a. No abnormal vibration or noise is noticed. 018 units. See Table 3 for a summary of display indicators. Ta- b.
  • Page 10: Replacement Parts

    Table 3 — LED Display Indicators ERROR CODE LED DISPLAY MODE/STATUS Operation Light ON Starting Operation Light OFF Shutdown [NO ERROR] Operation Light Flashing Slow* Standby Timer Light ON Timing ON Timer Light OFF Timing OFF Timer Light Flashing Fast† Communication Error Between Indoor and Outdoor Unit Check Indoor Ambient Temperature Sensor (T1) Operation Light Flashing Fast...
  • Page 11: Appendix A - Control Settings

    APPENDIX A — CONTROL SETTINGS There are 4 DIP switches on the main board. Figures A-D show the settings for each parameter controlled by a switch. Switches are shown in the default settings. a40-1925 POSITION 1, 2 — HEATING TEMPERATURE OFFSET OFF, OFF —...
  • Page 12 © Carrier Corporation 2016 Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. Catalog No. 04-53400030-01 Printed in U.S.A. Form 40WAW-2SI Pg 12 4-16 Replaces: 40WAW-1SI...

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40waw00940waw01240waw01540waw018

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