Carrier 40WAW007-024 Installation And Maintenance Instructions Manual

High wall mount indoor unit for mini variable refrigerant flow (vrf) systems

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Installation and Maintenance Instructions
CONTENTS
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . .1,2
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Step 1 - Unpack and Inspect Units . . . . . . . . . . . . . . 4
Step 2 - Position the Unit . . . . . . . . . . . . . . . . . . . . . . . 4
Step 3 - Mount the Unit . . . . . . . . . . . . . . . . . . . . . . . . . 5
Step 4 - Connect Piping. . . . . . . . . . . . . . . . . . . . . . . . . 5
• CONDENSATE PIPING
(NON-PROGRAMMABLE)
START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Pre-Start Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
System Operation Check . . . . . . . . . . . . . . . . . . . . . . . 10
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . 10-12
Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

SAFETY CONSIDERATIONS

Improper installation, adjustment, alteration, service, main-
tenance, or use can cause explosion, fire, electrical shock, or
other conditions which may cause death, personal injury or
property damage. The qualified installer or agency must use
factory-authorized kits or accessories when modifying this
product.
Follow all safety codes. Wear safety glasses, protective
clothing, and work gloves. Use quenching cloth for brazing op-
erations. Have fire extinguisher available. Read these instruc-
tions thoroughly and follow all warnings or cautions included
in literature and attached to the unit. Consult local building
codes and the current editions of the National Electrical Code
(NEC) ANSI/NFPA (American National Standards Institute/
National Fire Protection Association) 70. In Canada, refer to
the current editions of the Canadian Electrical Code CSA (Ca-
nadian Standards Association) C22.1.
Understand the signal words - DANGER, WARNING,
and CAUTION. DANGER identifies the most serious hazards
which will result in severe personal injury or death.
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53400008-01
Mini Variable Refrigerant Flow (VRF) Systems
Page
Printed in U.S.A.
Form 40WAW-1SI
High Wall Mount Indoor Unit for
WARNING signifies hazards that could result in personal inju-
ry or death. CAUTION is used to identify unsafe practices,
which would result in minor personal injury or product and
property damage.
Recognize safety information. This is the safety-alert
symbol (
). When this symbol is displayed on the unit and in
instructions or manuals, be alert to the potential for personal
injury.
WARNING
Electrical shock can cause personal injury and death. Shut
off all power to this equipment during installation. There
may be more than one disconnect switch. Tag all discon-
nect locations to alert others not to restore power until work
is completed.
WARNING
When installing the equipment in a small space, provide
adequate measures to avoid refrigerant concentration
exceeding safety limits due to refrigerant leak. In case of
refrigerant leak during installation, ventilate the space
immediately. Failure to follow this procedure may lead to
personal injury.
WARNING
DO NOT USE TORCH to remove any component. System
contains oil and refrigerant under pressure.
To remove a component, wear protective gloves and gog-
gles and proceed as follows:
a. Shut off electrical power to unit.
b. Recover refrigerant to relieve all pressure from sys-
tem using both high-pressure and low pressure ports.
c. Traces of vapor should be displaced with nitrogen
and the work area should be well ventilated. Refrig-
erant in contact with an open flame produces toxic
gases.
d. Cut component connection tubing with tubing cutter
and remove component from unit. Use a pan to catch
any oil that may come out of the lines and as a gage
for how much oil to add to the system.
e. Carefully unsweat remaining tubing stubs when nec-
essary. Oil can ignite when exposed to torch flame.
Failure to follow these procedures may result in personal
injury or death.
Pg 1
6-15
40WAW007-024
Replaces: New

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Summary of Contents for Carrier 40WAW007-024

  • Page 1: Table Of Contents

    40WAW007-024 High Wall Mount Indoor Unit for Mini Variable Refrigerant Flow (VRF) Systems Installation and Maintenance Instructions WARNING signifies hazards that could result in personal inju- CONTENTS ry or death. CAUTION is used to identify unsafe practices, Page which would result in minor personal injury or product and SAFETY CONSIDERATIONS .
  • Page 2: General

    GENERAL CAUTION The 40WAW high wall mount unit provides an efficient way to heat or cool a space and an attractive appearance. The DO NOT re-use compressor oil or any oil that has been equipment is initially protected under the manufacturer’s stan- exposed to the atmosphere.
  • Page 3 WA W 007 --- Voltage (V-Ph-Hz) 3 — 208/230-1-60 Equipment Type 40 — Indoor Unit Blank Product Type WA — Mini VRF Capacity (Btuh) 007 — 7,500 Model Type 009 — 9,500 W — High Wall Mount 012 — 12,000 015 —...
  • Page 4: Installation

    3-1/2 44-1/2 9-5/8 49-1/4 NOTE: All dimensions shown in inches. a40-1704 Fig. 3 — 40WAW024 Dimensions unit caused by deposits of foreign material on the motor or INSTALLATION blower wheels will not be covered by the manufacturer’s war- Units are Step 1 —...
  • Page 5: Step 3 - Mount The Unit

    3. Mark the condensate and refrigerant piping route. If nec- essary, cut hole in wall to route the piping. 6 in. MIN. 4. Secure the mounting plate with screws that can support the weight of the unit. For nominal weight of the unit, see 5 in.
  • Page 6: Refrigerant Piping

    WARNING All units must be wired strictly in accordance with the wir- LEFT PIPING ing diagram furnished with the unit. Any wiring different from the wiring diagram could result in personal injury and LEFT BACK PIPING property damage. A40-1709 RIGHT PIPING RIGHT BACK PIPING CAUTION Fig.
  • Page 7 GROUND GROUND GROUND a40-1710 LEGEND ANION — Anion Generator — Fan Capacitor — Water Level Switch — Pump Motor — Electronic Expansion Valve — Indoor Fan — Swing Motor HEAT — Auxiliary Heater — Inlet Air Temperature — Coil Temperature —...
  • Page 8 GROUND COM ON/OFF X Y (E) GROUND a40-1711 LEGEND — Alarm — Fan Capacitor — Water Level Switch — Pump Motor — Electronic Expansion Valve — Indoor Fan — Swing Motor HEAT — Auxiliary Heater — Inlet Air Temperature — Coil Temperature —...
  • Page 9: Step 6 - Position And Connect Controller

    WIRED REMOTE CONTROLLER (NON-PROGRAM- Step 6 — Position and Connect Controller — Controllers are ordered separately. MABLE) — To connect wired remote controller (thermostat) to the indoor unit, use 5-core shielded cable and 5-pin connec- Wired controllers should be installed in a position that tor from unit display panel (see Fig.
  • Page 10: Start-Up

    START-UP MAINTENANCE Once installation is complete, make Pre-Start Check — the following pre-start checks: CAUTION 1. All indoor and outdoor units are properly installed. When servicing or repairing this unit, use only factory- 2. All piping and insulation is complete. approved service replacement parts.
  • Page 11 Table 3 — LED Display Indicators ERROR CODE LED DISPLAY MODE/STATUS Operation Light ON Starting Operation Light OFF Shutdown Operation Light Flashing Slow* Standby [NO ERROR] Timer Light ON Timing ON Timer Light OFF Timing OFF Defrost / Fan Light ON (40WAW024 only) System Defrost ON Defrost / Fan Light OFF (40WAW024 only) System Defrost OFF...
  • Page 12: Replacement Parts

    0.14 1/50 a40-1717 Fig. 16 — Unit Serial Plate (Example) © Carrier Corporation 2015 Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. Catalog No. 04-53400008-01 Printed in U.S.A.

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