Related Manuals for Lochinvar EcoShield SHW60-325CE
Summary of Contents for Lochinvar EcoShield SHW60-325CE
- Page 1 The EcoShield™ range High Efficiency Gas Fired Condensing Water Heaters Installation, Commissioning and Maintenance Instructions Models: SHW45-325CE SHW60-325CE SHW85-435CE SHW115-435CE SHW145-435CE INS0013 Issue No 5 | October 2013...
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Page 2: Table Of Contents
Table of Contents INTRODUCTION ........................................4 PRINCIPLE PARTS ....................................... 5 TECHNICAL DATA ........................................ 8 GENERAL REQUIREMENTS ..................................... 10 RELATED DOCUMENTS ..................................... 10 WATER QUALITY ....................................... 11 LOCATION ........................................... 11 PLANT ROOM REQUIREMENTS ................................11 GENERAL REQUIREMENTS ..................................11 CLEARANCES ......................................12 CONDENSATE DRAIN .................................... - Page 3 14.2.1 SHW45-325CE – SHW85-435CE ..............................34 14.2.2 SHW115-435CE ....................................35 14.2.3 SHW145-435CE ....................................36 14.3 LPG COMMISSIONING AND TESTING ..............................37 14.3.1 LPG PRESSURE ADJUSTMENT AND COMBUSTION CHECKS ....................37 15.0 MAINTENANCE ........................................37 15.1 GENERAL ........................................37 15.2 MAINTENANCE SCHEDULE ..................................37 15.3 BURNER INSPECTION ....................................
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Page 4: Introduction
INTRODUCTION The Lochinvar EcoShield™ range is a floor standing direct gas-fired condensing storage water heater. The equipment comprises a stainless steel mesh radial burner assembly, a heat exchanger that permits fully condensing operation, a vitreous enamel lined steel storage vessel, a bronze glanded-construction circulating pump and interconnecting pipework between the storage vessel and heat exchanger. -
Page 5: Principle Parts
PRINCIPLE PARTS ITEM DESCRIPTION FUNCTION Access cover - front Provides access to the gas train and the heat exchanger. Air intake adapter Allows for the connection of the air intake pipe to the water heater. Air pressure switch The air pressure switch detects blocked inlet conditions. Air shroud The air shroud controls air and gas flow into the burner. - Page 6 FRONT VIEW REAR VIEW MODELS SHW45-325CE – SHW60-325CE MODELS SHW45-325CE – SHW60-325CE LEFT SIDE (INSIDE UNIT) RIGHT SIDE (INSIDE UNIT) MODELS SHW45-325CE – SHW60-325CE MODELS SHW45-325CE – SHW60-325CE...
- Page 7 REAR VIEW MODEL SHW85-435CE – SHW115-435CE RIGHT SIDE (INSIDE UNIT) MODEL SHW85-435CE – SHW115-435CE REAR VIEW RIGHT SIDE (INSIDE UNIT) MODEL SHW145-435CE MODEL SHW145-435CE...
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Page 8: Technical Data
TECHNICAL DATA Model Number SHW45-325CE SHW60-325CE SHW85-435CE SHW115-435CE SHW145-435CE GENERAL DATA Input (gross) – kW 44.0 61.5 83.5 116.9 146.5 Input (net) – kW 39.6 55.4 75.2 105.3 132.0 Recovery Rate (44°) – l/hr 1153 1567 2164 2768 Recovery Rate (50°) – l/hr 1014 1379 1904... - Page 9 RECOMMENDED SERVICE CLEARANCES: 450mm LEFT 600mm RIGHT 100mm FRONT - 600mm REAR 600mm RESTRICTED HEIGHT SERVICE CLEARANCES: 100mm LEFT 600mm RIGHT 400mm FRONT - 600mm REAR 600mm FIGURE 3.1 ENCLOSURE INSTALLATION CLEARANCES (mm) RECOMMENDED SERVICE CLEARANCES: 450mm LEFT 600mm RIGHT 100mm FRONT - 600mm...
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Page 10: General Requirements
GENERAL REQUIREMENTS The Lochinvar EcoShield condensing water heater has been designed to operate trouble free for many years. These instructions should be followed closely to obtain the maximum usage and efficiency of the equipment. PLEASE read the instructions fully before installing or using the appliance. -
Page 11: Water Quality
350ppm. If these values are exceeded, contact Lochinvar Limited for further guidance. LOCATION 6.1 PLANT ROOM REQUIREMENTS The Lochinvar EcoShield may only be installed in a room that complies with the appropriate ventilation requirements. The Lochinvar EcoShield can be used as a type C or C appliance. -
Page 12: Clearances
GAS SUPPLY The Lochinvar EcoShield range is suitable for use on second and third family gasses 2H - G20 - 20mbar and 3P - G31 - 37mbar. Details relating to Natural Gas (2H) appear below; for details relating to Propane (3P) please refer to Section 14 LPG FUEL. -
Page 13: Equipment Gas System Leak Check
7.6 EQUIPMENT GAS SYSTEM LEAK CHECK An approved gas-inlet appliance isolating valve and union should be installed for each unit in a convenient and safe position and be clearly marked. Ensure that the gas-inlet appliance isolating valve is in the OFF position. Although the equipment receives a gas leak check and gas train component integrity check prior to leaving the factory, transit and installation may cause disturbance to unions, fittings and components. -
Page 14: Flue System General Requirements
When used as a Type C (balanced flue) appliance, the approved, purpose designed adaptive flue system should be used. For further details, please contact Lochinvar Limited. When used as a Type B (conventional flue) appliance, a suitable flue system constructed of Stainless Steel or Polypropylene with a temperature rating in excess of 120C should be used. -
Page 15: Concentric Flue Connection Assembly
8.7 CONCENTRIC FLUE CONNECTION ASSEMBLY 8.7.1 SHW45-325CE & SHW60-325CE FIGURE 8.2 FLUE CONNECTION DETAILS SHW45-325CE & SHW60-325CE ITEM DESCRIPTION Flue Gas Test Point Concentric Adaptor 80mm Dia x 500mm Length 90 Elbow Air Intake Transition Intake Connection Reducer Exhaust Transition TABLE 8.2 FLUE CONNECTION DETAILS SHW45-325CE &... -
Page 16: Shw85-435Ce, Shw115-435Ce & Shw145-435Ce
To install the flue connection to the SHW45-325CE & SHW60-325CE water heaters the following procedure should be followed: Insert the exhaust transition (Item 7 in Figure 8.2) into the exhaust port on the heater. Insert the flue temperature sensor (supplied with the water heater) into the location hole on the exhaust transition. -
Page 17: Flue Terminal Installation
When the heater is installed as a Type B23 appliance, the flue system should be installed in accordance with the flue manufacturer’s specific instructions. A kit of components to facilitate conventional fluing of the appliance is available from Lochinvar Limited. -
Page 18: Type C
Insert the exhaust transition into the exhaust port of the heater. Insert the flue temperature sensor into the location hole on the exhaust transition. NOTE: IF THE FLUE TEMPERATURE SENSOR IS NOT FITTED, THE FLUE GAS MAY EXCEED THE MAXIMUM TEMPERATURE RATING OF THE FLUE AND CAN LEAD TO SEVERE PERSONAL INJURY, DEATH OR SUBSTANTIAL PROPERTY DAMAGE. -
Page 19: Type C
Fit the support bracket around the terminal and secure using appropriate fixings. Do not tighten the support bracket Install the remainder of the flue system working progressively away from the water heater supporting the pipes as necessary. Once the flue system is fully installed, tighten the clamp to secure the terminal in place. FIGURE 8.7 VERTICAL TERMINAL ROOF FLASHINGS FOR SYNTHETIC, FLAT AND TILED ROOFS FIGURE 8.8... -
Page 20: Type C
If a horizontal flue terminal is to be fitted less than 2 metres from ground level or in a location where it can be touched from a window, door or balcony, a terminal guard must be fitted. An approved terminal guard, Lochinvar Part No. -
Page 21: Cooling Ventilation
INSTALLED BY AN APPROVED INSTALLER. If the Lochinvar EcoShield is to be used in an unvented arrangement, the system should follow the guidance given in BS6700 and must comply with the Building Regulations 1992: Part G3. A kit of components that have been suitably sized for the unvented operation of the appliance is available from Lochinvar Limited. -
Page 22: Relief Valve Discharge Pipework
10.3.2 RELIEF VALVE DISCHARGE PIPEWORK It is important that any discharge water does not collect in the discharge pipe-work and can run freely to the tundish. The Tundish should be mounted in a vertical and visible position located in the same space as the unvented hot water storage system and be fitted as close as possible and within 500mm of the safety device e.g. -
Page 23: Expansion Vessel Sizing
11.1 EXTERNAL CONTROLS The Lochinvar EcoShield is compatible with the following control and safety systems: Gas pressure switch (e.g. gas booster under pressure/over pressure safety switch) Auxiliary safety system proving switch (e.g. fan dilution system proving switch) ... -
Page 24: High Voltage Connector Strip
should be interrupted using a suitable relay. The burner control interprets the break in the wiring as a very high temperature within the storage vessel and shuts the burner down if it is firing or prevents a firing sequence occurring if it is not. It should be noted that the design of the control board interprets the very high recorded temperature as a fault and automatically closes the alarm contacts to indicate that an error has occurred;... -
Page 25: Low Voltage Connector Strip
11.3 LOW VOLTAGE CONNECTOR STRIP 24VAC AUX. DEVICE PILOT SUPPLY AUX. DEVICE PROVING GAS PRESSURE SWITCH FLOW SWITCH ALARM CONTACTS RUNTIME CONTACTS TANK THERMOSTAT TANK SENSOR SHIELD GROUND SEQUENCING SHIELD GROUND 0-10VDC EXTERNAL CONTROL FIGURE 11.3 LOW VOLTAGE CONNECTION STRIP CONNECTION NOTES EXTERNAL... -
Page 26: Arc Welding Precautions
FIGURE 11.3 FUSE RATINGS AND LOCATIONS The water heater has three spare fuses in a plastic bag attached to the control module cover. Only replace with an equivalent rated fuse. Use of non-equivalent fuses or link wires will invalidate the warranty. 11.6 ARC WELDING PRECAUTIONS The appliance must be isolated from the mains electricity supply in the event of electric arc welding being carried... -
Page 27: Wiring Diagram
11.7 WIRING DIAGRAM LOW VOLTAGE DISPLAY 230 VAC HIGH VOLTAGE INTEGRATED CONTROL JUNCTION BOX DEPICTS OPTIONAL ITEMS INTERFACE CONNECTION BOARD X1-3 RETURN AUX. PUMP X1-5 DEVICE PILOT SUPPLY X1-4 DE-STRAT CN4-8 X6-8 PUMP AUX. DEVICE PROVING CN4-2 X6-10 X1-2 PRIMARY PUMP CN4-9 X6-4... -
Page 28: Ladder Diagram
11.8 LADDER DIAGRAM JUNCTION BOX 230VAC NEUTRAL GROUND TERMINAL STRIP TERMINAL STRIP 230V SUPPLY "L" 230V SUPPLY "N" INTEGRATED CONTROL ON / OFF SWITCH RETURN RETURN X1-6 PUMP "L" PUMP "N" X1-2 RETURN PUMP RELAY RETURN PUMP DE-STRAT DE-STRAT PUMP "L" PUMP "N"... -
Page 29: User Control Interface
12.0 USER CONTROL INTERFACE 12.1 GENERAL The Lochinvar EcoShield user control interface gives information on set-up, system status and diagnostic data in words rather than codes. 12.2 USER CONTROL INTERFACE PANEL FIGURE 12.1 USER CONTROL INTERFACE PANEL... -
Page 30: Sequence Of Operation
12.3 SEQUENCE OF OPERATION OPERATION DISPLAY Upon a call for heat, the control turns on the appropriate WHR: Standby pumps. OUT: 61.4C (65) The control connects 230 VAC to the fan. The fan does not run at this time. If the unit is equipped with a flow switch or low water cut-off, it must close before the control powers up the fan. -
Page 31: Status Display Screens
12.4 STATUS DISPLAY SCREENS Status Display Screens By using the Previous/Next (◄, ►) arrow keys on the user interface control panel, you can navigate through the six (6) display screens. Each screen will contain two (2) viewable items. The following is a description of the individual items and what they can display: Screen Display shows:... -
Page 32: Commissioning And Testing
13.0 COMMISSIONING AND TESTING 13.1 ELECTRICAL INSTALLATION Notes on the requirements for electrical installation are provided in Section 11: ELECTRICAL SUPPLY. A schematic drawing of the control circuit is shown in Figure 11.4 13.2 GAS INSTALLATION For design see Section 7: GAS SUPPLY. See Section 2.0: PRINCIPAL PARTS for details on the position of the gas connection. -
Page 33: Procedure For Initial Lighting
13.4.4 GAS PRESSURE ADJUSTMENT AND COMBUSTION CHECKS The Lochinvar EcoShield series are supplied with a preset gas/air ratio inlet assembly. This must not be tampered with. Any attempt to adjust the gas valve or venturi will invalidate the warranty. Combustion figures should be as follows: Model No. -
Page 34: Lpg Fuel
In the event of any seal or gasket being broken it is essential that the seal or gasket be replaced. Contact Lochinvar Limited for replacement seals and gaskets. Due to the gas/air ratio design of the water heater, the conversion to LPG involves inserting An orifice plate into the gas valve to reduce the gas flow. -
Page 35: Shw115-435Ce
After installation is complete, attach the propane conversion label (in the conversion kit bag) next to the water heater rating plate. Attach the LP caution label (in the conversion kit bag) to the left side of the unit in the lower left corner. Replace the top and front access covers. -
Page 36: Shw145-435Ce
FIGURE 14.2 CONVERSION PROCEDURE SHW115-435CE 14.2.3 SHW145-435CE Remove the top and front access covers from the unit. Remove the gas valve and manifold from the unit via the unions on each end (Figure 14.3). Remove the three screws mounting the injector plate on the air shroud (Figure 14.3). Remove the four screws securing the manifold adapter to the injector plate taking care not to damage the O-ring. -
Page 37: Lpg Commissioning And Testing
14.3.1 LPG PRESSURE ADJUSTMENT AND COMBUSTION CHECKS The Lochinvar EcoShield series are supplied with a preset gas/air ratio inlet assembly. This must not be tampered with. Any attempt to adjust the gas valve or venturi will invalidate the warranty. Combustion figures should be as follows: Model No. -
Page 38: Burner Removal
NOTE: A kit of components to aid with cleaning the heat exchanger is available from Lochinvar Limited. For models SHW45-325CE – SHW115-435CE use part number KIT30063, for model SHW145- 435CE use part number KIT30064. -
Page 39: Storage Vessel: Inspection And Cleaning
Connect a hose to the system drain valve. Locate hose’s discharge in an area where hot water will not cause any damage or injury. Close the cold-water inlet valve to water heater system. Open a nearby hot water outlet to vent the system. Open the drain valve. -
Page 40: Condensate Neutralisation Kit
Check for obstructions and/or deterioration of flue pipe and terminal. Replace immediately where needed. Check the terminal for any foreign material and remove as necessary Check all flue system connections for leakage and reseal as required. Check that ventilation grilles comply with current regulations. 15.10.3 CONDENSATE NEUTRALISATION KIT If fitted, the condensate neutralisation kit will require replacing after 12 months of operation. -
Page 41: Menu Set E Whr Settings
16.3 MENU SET E WHR SETTINGS 16.3.1 TANK SETPOINT When a DHW call for heat becomes active, the control will use the tank setpoint to determine the firing rate of the water heater based on the actual water temperature. The desired temperature can be adjusted in ½ increments using the Up or Down buttons and the desired value stored by pressing the Enter/Reset button. -
Page 42: Menu Set H Control Modes
16.4 MENU SET H CONTROL MODES 16.4.1 CONTROL SOURCE This setting is not used on the EcoShield Water heater and should not be altered. 16.4.2 CASCADE ADDRESS This setting is not used on the EcoShield Water heater and should not be altered. 16.4.3 MAX CASCADE SETPOINT This setting is not used on the EcoShield Water heater and should not be altered. -
Page 43: Reset Service Notification Counter
16.6.4 RESET SERVICE NOTIFICATION COUNTER Once servicing has been completed, the service notification counter should be reset. Once the menu sub-section has been accessed, press the Enter/Reset button to reset the service notification counter. 17.0 USER INSTRUCTIONS Once the installation and commissioning is complete, the equipment owner or their representative should be made aware of the lighting and operating instructions.