Related Manuals for Beko DRYPOINT RA 3
Summary of Contents for Beko DRYPOINT RA 3
- Page 1 PNEUMATIG www.pneumatig.eu Instructions for installation and operation COMPRESSED-AIR REFRIGERATION DRYER ® DRYPOINT RA 3-160...
- Page 2 Dear customer, Thank you for deciding in favour of the DRYPOINT® RA 3-160 compressed-air refrigeration dryer. Please read these installation and operating instructions carefully before mounting and starting up the DRYPOINT® RA 3-160, and follow our directions. Perfect functioning of the DRYPOINT® RA 3-160 and thus reliable compressed-air drying can only be guaranteed when the provisions and notes stipulated here are strictly adhered to.
-
Page 3: Table Of Contents
Initial start-up ............................18 10.3 Removal from service and restart......................19 Technical data ............................. 20 11.1 Technical data DRYPOINT RA 3-60 /AC .................... 20 11.2 Technical data DRYPOINT RA 80-160 /AC ..................21 11.3 Technical data DRYPOINT RA 55-160 /WC ..................22 Technical description ........................... - Page 4 14.2 Exploded diagram..........................40 14.2.1 Exploded diagram – diagram of the functional elements ..............40 14.2.2 Exploded diagram DRYPOINT RA 3-12..................... 41 14.2.3 Exploded diagram DRYPOINT RA 18-23................... 42 14.2.4 Exploded diagram DRYPOINT RA 30-40.................... 43 14.2.5 Exploded diagram DRYPOINT RA 55-60.................... 44 14.2.6 Exploded diagram DRYPOINT RA 80-100..................
-
Page 5: Type Plate
Safety instructions Pos : 2 /Beko Tec hnisc he Dokumentati on/Gl obal e T exte/Allgemei ner Hi nweis BM @ 0\mod_1183615737313_6.doc @ 4004 Pos : 3 /Beko Tec hnisc he Dokumentati on/Sic herheit/Hi nweis Anlei tung BEKO @ 0\mod_1184147787557_6.doc @ 5758 Please check whether or not these instructions correspond to the device type. -
Page 6: Safety Pictograms In Accordance With Din 4844
Do not operate with open cover (housing) Maintenance works or controlling measures must only be carried out by qualified personnel Do not smoke Note Pos : 4 /Beko Tec hnisc he Dokumentati on/Sic herheit/Gefahr Druc kluft @ 0\mod_1184148143854_6.doc @ 577 ARIA Connection point compressed-air inlet LUFT... -
Page 7: Signal Words In Accordance With Ansi
Pos : 5 /Beko Tec hnisc he Dokumentati on/Sic herheit/M aß nahmen Dr uc kl uft BM @ 0\mod_1184148284291_6.doc @ 5812 Pos : 6 /Beko Tec hnisc he Dokumentati on/Sic herheit/Gefahr N etzs pannung @ 0\mod_1184148186948_6.doc @ 5794... - Page 8 Safety instructions The DRYPOINT® RA 3-160 compressed-air refrigeration dryer contains fluorinated greenhouse gas/refrigerant. Installation, repair and maintenance works at the refrigeration system must only be carried out by certified skilled personnel (specialists). A certification in accordance with EC regulation 303/2008 must be avail- able.
- Page 9 Do not install the dryer in an environment in which chemicals with a corrosive effect, explosive gases, toxic gases, evaporation heat, high ambient temperatures or extreme dust and dirt can be found. Pos : 12 /Beko T ec hnis che D okumentati on/Übersc hriften/1/Besti mmungsgemäße Ver wendung @ 0\mod_1183637706293_6.doc @ 5383 DRYPOINT® RA 3-160...
-
Page 10: Proper Use
Pos : 15 /Beko T ec hnis che D okumentati on/Übersc hriften/1/Aussc hluss vom Anwendungs ber eich @ 0\mod_1236003439359_6.doc @ 13709 Exclusion from a field of application Pos : 16 /Beko T ec hnis che D okumentati on/Besti mmungsgemäß e Ver wendung/BEKOM AT/Aus schl uß Anwendung BM 31/32/33 @ 0\mod_1236003837511_6.doc @ 13736 Note! Improper use! The device is intended for the separation of water in compressed air. -
Page 11: Transport
Transport Transport Check the packaging for visible loss or damage. If no visible damage can be ascertained, place the unit in close prox- imity to the place of installation and unpack the device. During this procedure, the dryer must always remain in an upright position. The components may be damaged when the unit is tilted or turned upside down. -
Page 12: Installation
The dryer does not need bottom attachment. However, in installations in which the device is suspended, an attaching part will be required for the suspended device. Dryer DRYPOINT RA 3-23, suspended: Part. B = Teil B DRYPOINT® RA 3-160... -
Page 13: Installation Plan
Installation Installation plan - A - Air compressor Aftercooler Condensate separator Prefilter Bypass group Dryer Compressed-air tank - B - Final filter Bekomat condensate drain Installation type A is recommended when the compressor functions with reduced step switching and when the total consumption corresponds to the throughput rate of the compressor. -
Page 14: Correction Factors
Installation Correction factors Correction factor for operating pressure modifications: Air inlet pressure bar(g) Factor (F1) 0,77 0,86 0,93 1,00 1,05 1,14 1,21 1,27 1,30 1,30 Correction factor for ambient temperature modifications (air-cooled): Ambient temperature ºC Factor (F2) 1,00 0,99 0,97 0,93 0,88 0,81... -
Page 15: Connection To The Compressed-Air System
Should air with a very high temperature be treated, the installation of an aftercooler may be neces- sary. For the implementation of maintenance works, the installation of a bypass system is recommended, as is shown in the following illustration. Dryer Ø [BSP-F] A [mm] DRYPOINT RA 3-12 1/2” DRYPOINT RA 18-23 1” DRYPOINT RA 30-40 1.1/4”... -
Page 16: Electrical Connections
Prior to connecting the device, please check the type plate to avoid exceeding the indicated values. The voltage toler- ance is +/- 5%. DRYPOINT RA 3-60 dryers are supplied with a VDE 16A standard power cord and safety plug (two-pole and earth connection). DRYPOINT RA 80-160 devices have a junction box on the back plate. -
Page 17: Start-Up
Start-up 10 Start-up 10.1 Preliminary stages Note! Exceeding of the operating parameters! Ensure that the operating parameters comply with the nominal values indicated on the type plate of the dryer (voltage, frequency, air pressure, air temperature, ambient temperature etc.). Prior to delivery, this dryer was thoroughly tested, packed and checked. Please verify the soundness of the dryer dur- ing the initial start-up and check the perfect functioning during the first operating hours. -
Page 18: Initial Start-Up
Start-up 10.2 Initial start-up Note: The dryer must not be started up more than six times an hour. Wait at least five minutes prior to every restart. The user is responsible for the compliance with these provisions. Irreparable damage can be caused by starting up the device too often. -
Page 19: Removal From Service And Restart
Start-up 10.3 Removal from service and restart Removal from service (observe Article 5.1 "Control panel") • Check whether or not the dew point temperature which is indicated on the display of the DMC 14 electronics is stable. • Interrupt the compressed-air supply. •... -
Page 20: Technical Data
Technical data 11 Technical data 11.1 Technical data DRYPOINT RA 3-60 /AC DRYPOINT® RA 3-160 PNEUMATIG.EU - GDYNIA UL.WIELKOPOLSKA 158 - 58 622 49 22... -
Page 21: Technical Data Drypoint Ra 80-160 /Ac
Technical data 11.2 Technical data DRYPOINT RA 80-160 /AC DRYPOINT® RA 3-160 PNEUMATIG.EU - GDYNIA UL.WIELKOPOLSKA 158 - 58 622 49 22... -
Page 22: Technical Data Drypoint Ra 55-160 /Wc
Technical data 11.3 Technical data DRYPOINT RA 55-160 /WC DRYPOINT® RA 3-160 PNEUMATIG.EU - GDYNIA UL.WIELKOPOLSKA 158 - 58 622 49 22... -
Page 23: Technical Description
Technical description 12 Technical description 12.1 Control panel The control panel explained below is the only dryer user interface. DRYPOINT RA 3 - 40 DRYPOINT RA 55 - 160 DMC14 DMC14 °C °F Main switch Air and refrigerant gas flow chart DMC 14 electronics 12.2 Functional description... -
Page 24: Flow Diagram (Air-Cooled)
Technical description 12.3 Flow diagram (air-cooled) 12.4 Flow diagram (water-cooled) Aluminium heat exchanger module Condenser fan a – Air/air heat exchanger Filter dryer b – Air/refrigerant heat exchanger Capillary tube c – Condensate drain T1 temperature sensor (dew point) Refrigerant pressure switch P (DRYPOINT RA 80- Condensate drain shut-off valve 160) -
Page 25: Refrigerating Compressor
Technical description 12.5 Refrigerating compressor The gas from the evaporator (low-pressure side) is compressed to condensation pressure (high-pressure side). The employed refrigerating compressors are constructed by leading manufacturers and are designed for applications in which high compression rates are required and where strong temperature fluctuations exist. The hermetically closed construction is absolutely gastight and guarantees a high energy yield and a long service life. -
Page 26: Filter Dryer
Technical description 12.9 Filter dryer Despite controlled vacuuming, traces of moisture can accumulate in the refrigeration cycle. The filter dryer serves to absorb this moisture and to bond it. 12.10 Capillary tube The capillary tube is a copper tube with a reduced diameter which is located between the condenser and the evapora- tor, serving as a restrictor to reduce the pressure of the refrigerant. -
Page 27: Refrigerant Pressure Switches P
Technical description 12.13 Refrigerant pressure switches P To ensure the operational reliability and the protection of the dryer, a series of pressure switches are installed in the gas cycle. Low-pressure switch on the suction side of the compressor, which is only activated when the pressure drops below the predetermined value. -
Page 28: Dmc 14 Electronics (Control Unit Compressed-Air Dryer)
Technical description 12.15 DMC 14 electronics (control unit compressed-air dryer) -key - Access to configuration. DMC14 - Leaving the programming mode / reduction of values. °C -key °F -key - Increase of values. - Dryer in the alarm status. ● - Display of the selected temperature scale (°C). -
Page 29: Electronically Level-Controlled Bekomat Condensate Drain
Technical description 12.16 Electronically level-controlled BEKOMAT condensate drain The electronically level-controlled BEKOMAT condensate drain boasts a special condensate management which en- sures that condensate is discharged safely and without an unnecessary loss of compressed air. This drain has a con- densate collection container in which a capacitive sensor continuously monitors the liquid level. -
Page 30: Maintenance, Troubleshooting, Spare Parts And Dismantling
Maintenance, troubleshooting, spare parts and dismantling 13 Maintenance, troubleshooting, spare parts and dismantling 13.1 Checks and maintenance Certified skilled personnel Installation works must exclusively be carried out by authorised and qualified skilled personnel. Prior to undertaking any measures on the DRYPOINT® RA 3-160 compressed-air refrigeration dryer, the certi- fied skilled personnel shall read up on the device by carefully studying the operating instructions. -
Page 31: Troubleshooting
Maintenance, troubleshooting, spare parts and dismantling EVERY 200 HOURS OR MONTHLY Clean the condenser using an air jet (max. 2 bar / 30 psig) inside out. Make sure not to damage the aluminium lamellae of the cooling package. Finally, verify the operation of the device. EVERY 1000 HOURS OR ANNUALLY Verify all screws, clamps and connections of the electric system to make sure that they are fastened securely. - Page 32 The dryer does not drain the condensate – see the corresponding point. The setting of the hot gas bypass valve is no longer correct – contact a BEKO service technician to have the nominal setting re-established. There is a leak in the refrigeration cycle – contact a BEKO service technician.
- Page 33 9. The condenser unit is dirty – please clean it. 10. The fan does not work – see the corresponding point. 11. There is a leak in the refrigeration cycle – please contact a BEKO service technician. Reset the temperature switch by pressing the button on the temperature switch itself –...
-
Page 34: Recommended Spare Parts
Maintenance, troubleshooting, spare parts and dismantling 13.3 Recommended spare parts To order the recommended spare parts or other elements, the data on the type plate must be NOTE: indicated DRYPOINT RA 3-40 DESCRIPTION OF THE SPARE CODE PARTS Fan pressure switch PV... -
Page 35: Maintenance Works At The Refrigeration Cycle
Caution! Refrigerant! Maintenance and repair works at refrigeration system must only be carried out by BEKO service techni- cians in accordance with the local provisions. The total amount of refrigerant in the system must be collected for recycling purposes, resource recovery or disposal. -
Page 36: Appendices
Appendices 14 Appendices 14.1 Dryer dimensions 14.1.1 Dryer dimensions DRYPOINT RA 3-12 /AC 14.1.2 Dryer dimensions DRYPOINT RA 18-23 /AC DRYPOINT® RA 3-160 PNEUMATIG.EU - GDYNIA UL.WIELKOPOLSKA 158 - 58 622 49 22... -
Page 37: Dryer Dimensions Drypoint Ra 30-40 /Ac
Appendices 14.1.3 Dryer dimensions DRYPOINT RA 30-40 /AC 14.1.4 Dryer dimensions DRYPOINT RA 55-60/AC DRYPOINT® RA 3-160 PNEUMATIG.EU - GDYNIA UL.WIELKOPOLSKA 158 - 58 622 49 22... -
Page 38: Dryer Dimensions Drypoint Ra 80-100 /Ac
Appendices 14.1.5 Dryer dimensions DRYPOINT RA 80-100 /AC 14.1.6 DRYPOINT® RA 3-160 PNEUMATIG.EU - GDYNIA UL.WIELKOPOLSKA 158 - 58 622 49 22... -
Page 39: Dryer Dimensions Drypoint Ra 55-60 /Wc
Appendices 14.1.7 Dryer dimensions DRYPOINT RA 55-60 /WC 14.1.8 Dryer dimensions DRYPOINT RA 80-100 /WC 14.1.9 Dryer dimensions DRYPOINT RA 120-160 /WC DRYPOINT® RA 3-160 PNEUMATIG.EU - GDYNIA UL.WIELKOPOLSKA 158 - 58 622 49 22... -
Page 40: Exploded Diagram
Appendices 14.2 Exploded diagram 14.2.1 Exploded diagram – diagram of the functional elements Aluminium heat exchanger 18 Condenser (water-cooled) 1.1 Insulating material 19 Cooling-water regulator (water-cooled) Refrigerant pressure switch P (DRYPOINT RA 20 Liquid collector (water-cooled) 80-160) safety temperature switch (DRYPOINT RA 55- 21 BEKOMAT condensate drain 160) Refrigerant pressure switch P... -
Page 41: Exploded Diagram Drypoint Ra 3-12
Appendices 14.2.2 Exploded diagram DRYPOINT RA 3-12 DRYPOINT® RA 3-160 PNEUMATIG.EU - GDYNIA UL.WIELKOPOLSKA 158 - 58 622 49 22... -
Page 42: Exploded Diagram Drypoint Ra 18-23
Appendices 14.2.3 Exploded diagram DRYPOINT RA 18-23 DRYPOINT® RA 3-160 PNEUMATIG.EU - GDYNIA UL.WIELKOPOLSKA 158 - 58 622 49 22... -
Page 43: Exploded Diagram Drypoint Ra 30-40
Appendices 14.2.4 Exploded diagram DRYPOINT RA 30-40 DRYPOINT® RA 3-160 PNEUMATIG.EU - GDYNIA UL.WIELKOPOLSKA 158 - 58 622 49 22... -
Page 44: Exploded Diagram Drypoint Ra 55-60
Appendices 14.2.5 Exploded diagram DRYPOINT RA 55-60 DRYPOINT® RA 3-160 PNEUMATIG.EU - GDYNIA UL.WIELKOPOLSKA 158 - 58 622 49 22... -
Page 45: Exploded Diagram Drypoint Ra 80-100
Appendices 14.2.6 Exploded diagram DRYPOINT RA 80-100 DRYPOINT® RA 3-160 PNEUMATIG.EU - GDYNIA UL.WIELKOPOLSKA 158 - 58 622 49 22... -
Page 46: Exploded Diagram Drypoint Ra 120-160
Appendices 14.2.7 Exploded diagram DRYPOINT RA 120-160 DRYPOINT® RA 3-160 PNEUMATIG.EU - GDYNIA UL.WIELKOPOLSKA 158 - 58 622 49 22... -
Page 47: Circuit Diagrams
: Electric cabinet : BEKOMAT condensate drain BN = BROWN BU = BLUE BK = BLACK YG = YELLOW/GREEN 14.3.2 Circuit diagram DRYPOINT RA 3-40 Air Dryer Controller 11 12 DEW-POINT ALARM max 250V 1A min 5VDC 10mA Air Dryer Controller DEW-POINT ALARM DRYPOINT®... -
Page 48: Circuit Diagram Drypoint Ra 55-60
Appendices 14.3.3 Circuit diagram DRYPOINT RA 55-60 Air Dryer Controller 11 12 DEW-POINT ALARM max 250V 1A min 5VDC 10mA Air Dryer Controller DEW-POINT ALARM 14.3.4 Circuit diagram DRYPOINT RA 80-160 Air Dryer Controller 11 12 DEW-POINT ALARM max 250V 1A min 5VDC 10mA Air Dryer Controller DEW-POINT ALARM... - Page 49 Spare parts ..........30, 34 Dryer dimensions DRYPOINT RA 30-40 /AC ..37 Start-up .............. 17 Dryer dimensions DRYPOINT RA 3-12 /AC ..36 Storage .............. 11 Dryer dimensions DRYPOINT RA 55-60 /WC ... 39 Dryer dimensions DRYPOINT RA 55-60/AC ..37 Dryer dimensions DRYPOINT RA 80-100 /AC ..