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FLECK® 5000 CONTROL VALVE
SERVICE MANUAL
pentair.com

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Summary of Contents for Pentair FLECK 5000

  • Page 1 FLECK® 5000 CONTROL VALVE SERVICE MANUAL pentair.com...
  • Page 2: Table Of Contents

    • In some applications local municipalities treat water with Chloramines. High Chloramine levels may damage valve components. • Correct and constant voltage must be supplied to the controller to maintain proper function. 2 • PENTAIR® FLECK® 5000 Control Valve Service Manual...
  • Page 3: Typical Residential System Plumbing

    Hot Water Grounding Soft Water Outlet Strap Hard Water Bypass Drain Line Water Heater Brine Tank Over ow Drain (Optional) Laundry Tubs Pump Meter Softener Floor Drain Figure 1 Softened Water Flow • 3 PENTAIR FLECK 5000 Control Valve Service Manual...
  • Page 4: Start-Up Instructions/Flushing & Conditioning

    The salt tank should have water in it to permit the chlorine solution to be carried into the softener. B. Proceed with the normal recharge. 4 • PENTAIR FLECK 5000 Control Valve Service Manual...
  • Page 5: Installation Instructions

    5. Lubricate the distributor o-ring seal and tank o-ring seal. Place the main control valve on tank. NOTE: Only use silicone lubricant. • 5 PENTAIR FLECK 5000 Control Valve Service Manual...
  • Page 6: Startup Instructions

    3. When the desired time is set, press the Extra Cycle button to resume normal operation. The unit will also return to normal operation after 5 seconds if no buttons are pressed. 6 • PENTAIR FLECK 5000 Control Valve Service Manual...
  • Page 7 Pressing the Extra Cycle button during a regeneration cycle immediately advances the valve to the next cycle step position and resumes normal step timing. • 7 PENTAIR FLECK 5000 Control Valve Service Manual...
  • Page 8: Master Programming Mode/Chart

    NOTE: Some items may not be shown depending on timer configuration. The timer will discard any changes and exit Master Programming Mode if any button is not pressed for sixty seconds. 8 • PENTAIR FLECK 5000 Control Valve Service Manual...
  • Page 9 Tanks in your system. This option setting is identified by Liters 24-Hour “NT” in the upper left hand corner of the screen. There are two possible settings: Cubic Meters 24-Hour Single Tank System: 1 Two-Tank System: 2 • 9 PENTAIR FLECK 5000 Control Valve Service Manual...
  • Page 10 There are two possible settings. in the upper left hand corner of the screen. Use the Up and Down buttons to adjust the value as needed. Safety Factor Fixed Reserve Capacity 10 • PENTAIR FLECK 5000 Control Valve Service Manual...
  • Page 11 Day of Week controls. This setting is identified by “CD” in the upper left-hand corner of the screen. Use the Up and Down buttons to select from Day 1 through Day 7. • 11 PENTAIR FLECK 5000 Control Valve Service Manual...
  • Page 12: User Programming Mode

    Range: 4-199 hardness 5. Press the Extra Cycle button. Use this display to adjust the Fixed Reserve Capacity. This option setting is identified by “RC” in the upper left-hand Corner of the screen. 12 • PENTAIR FLECK 5000 Control Valve Service Manual...
  • Page 13: Diagnostic Programming Mode

    5. Press the Up button. Use this display to view the Volume Used since the last regeneration cycle. This option setting is identified by “VU” in the upper left hand corner of the screen. • 13 PENTAIR FLECK 5000 Control Valve Service Manual...
  • Page 14: Control Valve Assembly

    Power Supply, #1 Injector, 0.50 GPM BLFC ..500006-003 ..Turbine Meter, B/W Filter, U.S. Power Supply NOTE: NOTE: Above part numbers DO NOT include the following parts. Bypass Assembly Connector Assembly Flow Washer DLFC 14 • PENTAIR FLECK 5000 Control Valve Service Manual...
  • Page 15 COMPONENTS / ASSEMBLIES TO BE COMPLIANT AND COMPATIBLE WITH EUROPEAN UNION DIRECTIVE 2011/65/EEC (RoHS2) & REGULATION (EC)1907/2006 (REACH) REQUIRE ����������19152 ��������������������� Washer, Flow, 0�8 GPM THIS DOCUMENT IS SOLELY THE PROPERTY OF PENTAIR THIRD ANGLE 4 ������������������� 1 ����������18277 ��������������������� Cap Injector RESIDENTIAL FILTRATION, LLC.
  • Page 16: Valve Accessories

    60706-9.0 ....DLFC, QC x 3/4"F, 9.0 GPM 60706-10 ..... DLFC, QC x 3/4"F, 10 GPM 60706-12 ..... DLFC, QC x 3/4"F, 12 GPM 60706-15 ..... DLFC, QC x 3/4"F, 15 GPM 16 • PENTAIR FLECK 5000 Control Valve Service Manual...
  • Page 17: Valve Assemblies

    18272-3 ....... Injector Assy, 1610, #3, YELLOW (20" Tank) INJECTOR ASSY TIMER ASSY, SXT Powerheads 44553-00 ....Powerhead Assy, 5000 BR42887 THIS DOCUMENT IS SOLELY THE PROPERTY OF PENTAIR REVISIONS RESIDENTIAL FILTRATION, LLC. REPRODUCTION, USE ZONE REV. DESCRIPTION DATE APP'D...
  • Page 18: Turbine Meter Assembly - P/N 60626

    10 .... 4 ..13314 ....Screw, Slot Ind Hex, 8-18 x 0.60 11 ..... 4 ..13305 ....O-ring, -119 12 .....1 ..14613 ....Flow Straightener 13 .....1 ..60086-50 ..Meter Assy, 3/4" Dual Port, Slip 18 • PENTAIR FLECK 5000 Control Valve Service Manual...
  • Page 19: Bypass Valve Assembly (Metal)

    ..18706-12 ..Yoke, 3/4", BSP, Plastic Not Shown: ..19620-01 ..Yoke Assy, 3/4", R/Angle, 90 2 ..19228-01..Adapter Assy, Coupling, w/O-rings 6 ....1 ..60049 .....Bypass Plastic Not Shown: 2 ..19228-01..Adapter Assy, Coupling, w/O-rings • 19 PENTAIR FLECK 5000 Control Valve Service Manual...
  • Page 20: Safety Brine Valve

    ..60002-27 ..Air Check, #500, 27" Long ..60002-32 ..Air Check, #500, 32" Long ..60002-34 ..Air Check, #500, 34" Long ..60002-36 ..Air Check, #500, 36" Long ..60002-48 ..Air Check, #500, 48" Long 20 • PENTAIR FLECK 5000 Control Valve Service Manual...
  • Page 21: Dimensional Drawings

    DIMENSIONAL DRAWINGS • 21 PENTAIR FLECK 5000 Control Valve Service Manual...
  • Page 22: Water Conditioner Flow Diagrams

    Hard water enters unit at valve inlet - flows around piston - down center tube - through bottom distributor and up through the mineral - around the piston and out the drain line. 22 • PENTAIR FLECK 5000 Control Valve Service Manual...
  • Page 23 Rapid Rinse Position Hard water flows from inlet around the piston down through the mineral into bottom distributor and up through center tube - through piston and out through the drain line. • 23 PENTAIR FLECK 5000 Control Valve Service Manual...
  • Page 24: Injector Flow Data

    INJECTOR FLOW DATA TR18755 Rev B 24 • PENTAIR FLECK 5000 Control Valve Service Manual...
  • Page 25: Wiring Diagram

    TM - 3/4 inch Turbine Flow Meter (Optional) VDM - Valve Drive Motor SW1 - Valve Homing Swith SW2 - Valve Step Switch HCAM - Valve Homing SCAM - Valve Step • 25 PENTAIR FLECK 5000 Control Valve Service Manual...
  • Page 26 P: 262.238.4400 | CUSTOMER SERVICE: 800.279.9404 tech-support@pentair.com | PENTAIR.COM All indicated Pentair trademarks and logos are property of Pentair. Third party registered and unregistered trademarks and logos are the property of their respective owners. © 2020 Pentair. All rights reserved.

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