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Engine
Removal/Installation
NOTE
-
Support
the
motorcycle
using safety stand or
a hoist.
-
Turn
the
ignition
switch
OFF
and disconnect
the battery
ground
[—
)
terminal.
J
When
removing
the engine, be
careful
not to pinch the
wire
harnesses
between
the engine
and
frame.
|
•
Note
the
direction of
the engine
mounting
bolts.
i
Install
all
engine
mounting
bolts
and
nuts
loosely,
then
tighten the
nuts to the
specified torque.
Requisite Service
Exhaust system
removal/installation
(page 2-2)
•
Carburetor
remov
reinstallation
(page
5-3)
•
Engine
oil
draining/refill
Procedure
Q'ty
Remarks
Removal
Order
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(.,.
(1)
Starter
motor
cable
(2)
Engine
ground
(—
)
cable
-
(3)
Afternator
connector
(4}
Side stand
switch connector
(5).
Pulse generator
connector
(6)
Neutral
switch connector
(7)
Excitor
coil
connector
.
.
(8)
Gear
shift
pedal
(9!
Drive
sprocket cover
(TO)
Drive
sprocket
bolt
2
(11)
Drive
sprocket
1
Loosen
the drive chain.
(12)
Drive chain
1
(13)
Left
footpeg
mounting
bolt
2
(14)
Left
footpeg
'
1
(15|
Clutch cable
1-
(16)
Tachometer
cable
1
(17)
Brake pedal
1
(18)
Right footpeg
mounting
bolt
2
(19)
Right
footpeg
;
v
(20)
Engine
front
mounting
bolt/nut
4/4
(21)
Engine
front
bracket
1
(22)
Engine
rear
upper mounting
bolt/nut
i/i
J
-
CAUTSON
-
Do
not apply
oil
to the
threads
and
seating surface.
(23)
Engine
rear
lower
mounting
bolt/nut
(24)
Engine
upper mounting
bolt/nut
3/3
(25)
Engine upper brackets
2
(26)
Engine
assembly
1
CAUTION
Carefully align
mounting
points
with
the jack
to
prevent
damage
to
mounting
bolt
threads,
wire harness
and
cables.
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