Brake
System
Troubleshooting
Front Brake:
Rear Brake:
Brake Lever
Soft or
Spongy
Air
bubbles
in
the
hydraulic
system
Leaking
hydraulic
system
•
Contaminated
brake pad/disc
•
Worn
caliper
piston
seal
Worn
master
cylinder
piston
cups
-
Worn
brake ped/dicc
•
Contaminated
caliper
•
Caliper not
sliding
properly
•
Low
brake
fluid level
Clogged
fluid
passage
•
Warped/deformed
brake
disc
•
Sticking/worn
caliper
piston
Sticking/worn master
cylinder piston
•
Contaminated master
cylinder
Bent brake
lever
Brake Lever
Hard
•
Clogged/restricted brake
system
Sticking/worn
caliper
piston
•
Caliper
not
sliding
properly
-
Clogged/restricted
fluid
passage
•
Worn
caliper
piston
seal
•
Sticking/worn
master
cylinder piston
•
Bent
brake
lever
Brake
Grab
or
Pull
to
One
Side
•
Contaminated
brake pad/disc
•
Misaligned
wheel
•
Clogged/restricted brake/hose
joints
-
Warped/deformed
brake
disc
Caliper
not
sliding
properly
Poor Brake Performance
•
Improperly adjusted brake
•
Worn
brake
linings
•
Worn
brake
drum
•
Worn
brake
cam
•
Improperly
installed
brake
linings
•
Brake
linkage
needs
lubrication
•
Contaminated
brake
linings
•
Contaminated
brake
drum
•
Worn
brake
shoes
at
cam
contact area
•
improper
engagement between
brake
arm and
cam
serrations.
Brake Pedal
Hard
or
Slow
to
Return
Worn/broken
return spring
•
Improperly adjusted brake
•
Shoes
sticking to
brake
drum
due
to
contamination
•
Worn
brake
shoes
at
cam
contact areas
•
Brake
linkage
needs
lubrication
•
Worn
brake
cam
improperly
installed
brake
linings
Brake
Squeaks
•
Worn
brake
linings
•
Worn
brake
drum
Contaminated
brake
linings
•
Contaminated
brake
drum
Brakes
Drag
Contaminated
brake pad/disc
Misaligned
wheel
•
Worn
brake pad/disc
Warped/deformed
brake
disc
Caliper
not
sliding
properly
12-2