Siemens SITRANS F Series Operating Instructions Manual
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SITRANS F
Flowmeters
SITRANS F US SONO 3300
Operating Instructions
Sensor type SONO 3300 DN 50 ... DN 300 for use with
transmitter type FUS060
01/2010
SFIDK.PS.029.J4.02
Introduction
Safety notes
Description
Installing/Mounting
Electrical connection
Maintenance and service
Technical data
Appendix
1
2
3
4
5
6
7
A
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Table of Contents
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Summary of Contents for Siemens SITRANS F Series
- Page 1 Introduction Safety notes Description SITRANS F Installing/Mounting Flowmeters SITRANS F US SONO 3300 Electrical connection Maintenance and service Operating Instructions Technical data Appendix Sensor type SONO 3300 DN 50 ... DN 300 for use with transmitter type FUS060 01/2010 SFIDK.PS.029.J4.02...
- Page 2 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
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Page 3: Table Of Contents
Table of contents Introduction..............................5 Items supplied ..........................5 History ............................5 Further Information........................6 Safety notes..............................7 Laws and directives........................7 Installation in hazardous area ....................8 Description..............................11 Measuring principle ........................11 Design ............................12 Installing/Mounting............................15 Installation safety precautions....................15 Determining a location ......................16 Orienting the sensor.......................18 Mounting the sensor.......................19 Electrical connection...........................21 Wiring .............................22 Maintenance and service..........................25... - Page 4 Table of contents Dimension dependent settings for SONO 3300 (2-track)............36 Certificates ..........................37 Accessories and spare parts....................37 Index................................39 SITRANS F US SONO 3300 Operating Instructions, 01/2010, SFIDK.PS.029.J4.02...
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Page 5: Introduction
Introduction These instructions contain all the information you need for using the device. The instructions are aimed at persons mechanically installing the device, connecting it electronically, configuring the parameters and commissioning it as well as service and maintenance engineers. Note It is the responsibility of the customer that the instructions and directions provided in the manual are read, understood and followed by the relevant personnel before installing the device. -
Page 6: Further Information
The contents of these Operating Instructions shall not become part of or modify any prior or existing agreement, commitment or legal relationship. All obligations on the part of Siemens AG are contained in the respective sales contract which also contains the complete and solely applicable warranty conditions. -
Page 7: Safety Notes
It is the responsibility of the customer to ensure that the medium is compatible with the sensor construction material. The full responsibility for the selection rests with the customer and Siemens Flow Instruments can take no responsibility for any failure due to material incompatibility. -
Page 8: Installation In Hazardous Area
Safety notes 2.2 Installation in hazardous area CE marked equipment The CE-mark symbolizes the compliance of the device with the following directives: ● EMC directive 2004/108/EC ● Low voltage directive 2006/95/EC ● Pressure equipment directive (PED/DGRL) 93/23/EC ● ATEX Directive 94/9/EC Installation in hazardous area WARNING Equipment used in hazardous areas must be Ex-approved and marked accordingly. -
Page 9: Electrical Connection
Safety notes 2.2 Installation in hazardous area WARNING Media temperature specifications Make sure that media temperature specifications indicated on the device type plate / label will not be exceeded. Hazardous area safety requirements WARNING It is required that: ● Electrical connections are in accordance with EN60079-14 (Installing Electrical Systems in Explosion Hazardous Areas). - Page 10 Safety notes 2.2 Installation in hazardous area SITRANS F US SONO 3300 Operating Instructions, 01/2010, SFIDK.PS.029.J4.02...
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Page 11: Description
Description SITRANS F US ultrasonic flowmeters measure flow in standard volumetric units. Measurement is independent of changes in liquid temperature, density, pressure and conductivity. A time of flight flowmeter is designed for use on single phase liquids. They are designed for measurement of: ●... -
Page 12: Design
Description 3.2 Design Transit time Proportional flow factor This measuring principle offers the advantage that it is independent of variations in the actual sound velocity of the liquid, i.e. independent of the temperature. The Proportional factor K is determined by wet calibration or calculated by "Auto" in case of manual programming of mechanical geometrical pipe data (SONOKIT only). - Page 13 Description 3.2 Design The following table shows the properties of the ultrasonic flowmeter system SITRANS F US SONO 3300 with the transmitter type FUS060 Table 3-1 System overview SONO 3300 with FUS060 Sensor Transmitter Outputs Measurement SONO 3300 FUS060 ● Analog with HART ●...
- Page 14 Description 3.2 Design SITRANS F US SONO 3300 Operating Instructions, 01/2010, SFIDK.PS.029.J4.02...
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Page 15: Installing/Mounting
Installing/Mounting The installation of the sensor has 3 steps: 1. Selecting the measuring site (Page 16) 2. Orienting the sensor (Page 18) 3. Mounting the sensor (Page 19) Ambient conditions SITRANS F flowmeters are suitable for in- and outdoor installations. ●... -
Page 16: Determining A Location
Installing/Mounting 4.2 Determining a location ● Ensure that stresses and loading caused by earthquakes, traffic, high winds and fire damage if appropriate are taken into account during installation. ● Ensure that the flowmeter is installed such that it does not act as a focus for pipeline stresses. - Page 17 Installing/Mounting 4.2 Determining a location Inlet / outlet conditions Figure 4-1 Inlet and outlet conditions ● Ensure that inlet and outlet are straight ● Ensure sufficient distance between meter and bends, pump and valves (see the table below). ● Install valves influencing the flow profile after the flowmeter. The only exception is installation of the sensor in a vertical pipe (upwards flow direction).
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Page 18: Orienting The Sensor
Installing/Mounting 4.3 Orienting the sensor Orienting the sensor Flow direction The flow direction is indicated with the "+" on the double arrow on the sensor. Figure 4-2 Flow direction SITRANS F US SONO 3300 Operating Instructions, 01/2010, SFIDK.PS.029.J4.02... -
Page 19: Mounting The Sensor
4.4 Mounting the sensor Orienting the sensor SITRANS F US SONO 3300 operates in any orientation, but Siemens Flow Instruments recommends orienting the sensor in one of the following ways 1. Vertical orientation with an upwards flow in order to minimize the effect of gas / air bubbles... - Page 20 Installing/Mounting 4.4 Mounting the sensor ● Centre the flowmeter in relation to pipe flanges and gaskets. ● Install two supports or hangers symmetrically and stress-free in close proximity to the process connections. CAUTION Gas / air bubbles in the liquid Avoid the accumulation of large quantities of air in the sensor as these will affect measurement.
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Page 21: Electrical Connection
Electrical connection The following contains a short description of how to connect the sensor to the transmitter SITRANS FUS060. For more information, please refer to the relevant Operating Instructions of the transmitter. WARNING Only qualified personnel may carry out work on the electrical connections. WARNING Use in hazardous locations Before opening the terminal box check that:... -
Page 22: Wiring
Electrical connection 5.1 Wiring Wiring Wire transducer cables and transmitter as follows: 1. Remove and keep the lid of the terminal box from the sensor. Figure 5-1 Remove terminal box lid 2. Connect the 4 coaxial cables to the terminals 1B, 1A, 2B and 2A and the shields of the coaxial cables Figure 5-2 Electrical connection, SONO 3300... - Page 23 Electrical connection 5.1 Wiring 1. Mount the terminal box lid. Figure 5-3 Mount terminal box lid 2. Connect the 4 transducers cables at the FUS060 transmitter as shown below (terminal plug 1B, 1A, 2B and 2A): Push the SMB-plug cable ends carefully through the cable glands, plug them in and fix them by using the glands.
- Page 24 Electrical connection 5.1 Wiring 3. Ensure that transducer cables are not overbent. Minimum cable bend radius is 50 mm Figure 5-5 Minimum cable bend radius 4. Ground transmitter and sensor for optimal performance. A direct ground connection of transmitter and sensor is recommended. Figure 5-6 Sensor earth terminal located on sensor pedestal WARNING...
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Page 25: Maintenance And Service
Note For recalibration the transmitter must always be returned with the sensor Technical support NOTICE Repair and service must be carried out by approved Siemens Flow Instruments personnel only. Note Siemens Flow Instrument defines sensors as non-repairable products. SITRANS F US SONO 3300... -
Page 26: Application Information Guide
Application information guide In case the device needs service, the factory will typically request information about application and flowmeter. The following tables can be used as a preparation guide before taking contact to Siemens. Note Sketch It is recommended to prepare a sketch of the installation / application. - Page 27 Maintenance and service 6.4 Application information guide Table 6-1 Application data Liquid Chemical formula Name of liquid Concentration Density Viscosity at 20°C [cSt] Viscosity at process temperature [cSt] Measurement range Nominal size [mm] Process temperature [°C] Ambient temperature (transmitter) [°C] Pressure [PN] Gas/solid content [%] Explosion protection...
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Page 28: Return Procedures
Required forms ● Delivery Note ● Cover Note for Return Delivery with the following information Return delivery form (http://support.automation.siemens.com/WW/view/en/16604370) – product (ordering number) – number of devices or spare parts returned – reason for the return ●... -
Page 29: Technical Data
Technical data Sensor SONO 3300 Table 7-1 Technical data SONO 3300 Description 2-track sensor with flanges and integrated transducers Nominal size DN 50 ... DN 300 (2" to 12") Media/surface temperature Separate version: −10 ... + 160 °C (14 ... 320 °F) Ambient temperature (sensor) Separate version: −... -
Page 30: Coaxial Cable Specifications
● -200 ... +200 °C (-328 ... +392 °F) (first 0.3 m (0.98 ft)) ● -10 ... +70 °C (14 ... 158 °F) (remaining cable) Permissible pressure and temperature The maximum permissible pressure and temperature for Siemens Flow Instruments ultrasonic flowmeters are indicated on the sensor label. Flanges according to PN Flanges and joints as well as related pressure/temperature (p/t) classification are described in EN 1092. - Page 31 Technical data 7.3 Permissible pressure and temperature Flanges according to ANSI Class Flanges and joints as well as related pressure/temperature (p/t) classification are described in EN 1759-1. ● For steel group 1.1 ASTM A105, class 150: Table 16 ● For steel group 1.1 ASTM A105, class 300: Table 1 No flange bolts or gaskets are supplied.
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Page 32: Reference Conditions
Technical data 7.4 Reference conditions Reference conditions Figure 7-1 Reference condtions Table 7-4 Reference conditions Fluid: Water Fluid temperature: 25 °C ± 5 °K (77 °F ± 9 °F) Ambient temperature: 25 °C ± 5 °K (77 °F ± 9 °F) Supply voltage ●... -
Page 33: Dimensions And Weight
Technical data 7.5 Dimensions and weight Dimensions and weight Table 7-6 Flange type EN 1092-1 Size [DN / inch] inch inch inch inch 200 [8] 15.75 13,39 207.30 8.16 10.08 250 [10] 15.75 15.55 260.40 10.25 11.14 300 [12] 15.75 17.52 309.70 12.19... - Page 34 Technical data 7.5 Dimensions and weight Table 7-7 Flange type ANSI Size [DN /inch] inch inch inch inch 50 [2] 20.08 5.98 52.6 2.07 7.09 65 [2½] 20.08 7.01 62.7 2.47 7.32 80 [3] 16.54 7.52 78.0 3.07 7.60 100 [4] 16.54 9.01 102.4...
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Page 35: Appendix
Appendix Sizing table DN 50 to DN 300 (2" to 12") Figure A-1 Relationship between flow velocity (V), flow quantity (Q) and sensor dimension (DN) Guidelines for sensor selection ● Min. measuring range: 0-1 m/s ● Max. measuring range: 0-10 m/s Typically the sensor is selected so that V lies within the measuring range 1-3 m/s. -
Page 36: Dimension Dependent Settings For Sono 3300 (2-Track)
Appendix A.2 Dimension dependent settings for SONO 3300 (2-track) Dimension dependent settings for SONO 3300 (2-track) Table A-1 Dimension dependent settings Nominal Max. vol. Lo alarm Hi alarm Hystere‐ Low-flow Pipe Di‐ Displace‐ Angle Length Cal factor size flow limit limit ameter ment... -
Page 37: Certificates
Note All values are nominal. The pipe data can differ a little depending on the calibration results. These sensor specific data are predefined by Siemens and stored in the FUS060 transmitter. It is not allowed to change these values. Certificates All certificates are posted on the Internet. - Page 38 Appendix A.4 Accessories and spare parts SITRANS F US SONO 3300 Operating Instructions, 01/2010, SFIDK.PS.029.J4.02...
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Page 39: Index
Index Location, 16 Mounting of sensor, 19 Orientation, 19 Safety precautions, 15 Compliance, 7 U-shaped pipes, 16 Connection Vertical pipes, 19 Electrical, (See Electrical connection) Internet Contact person, 6 Contact person, 6, 26 Customer Support Hotline, 26 Flowdocumentation, 6 Support, 26 Introduction, 5 Items supplied, 5 Decontamination, 28... - Page 40 Index Service, 25, 26 Application information, 26 Support, 26 System overview, 13 Technical data HT coaxial cable, 30 SONO 3300, 29 Standard coaxial cable, 30 Temperature classification, 30 Temperature specifications, 8, 15 Transit time, 12 Wiring, (See Electrical connection) SITRANS F US SONO 3300 Operating Instructions, 01/2010, SFIDK.PS.029.J4.02...