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Emerson RAIMONDI Installation And Maintenance Instructions Manual

3-way globe valve for feedwater heater outlet bypass

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RAIMONDI
Index
Introduction
1.
Verification upon receipt and
storage before installation
2.
Handling
3.
Installation
4.
Scheduled maintenance
5.
Possible damage and relevant
solutions
6.
Disassembly instructions
7.
Assembly instructions
8.
Spare parts list
9.
Enclosures
Fig. 1 - Valve lifting and handling
www.valves.emerson.com
3-way globe valve for feedwater heater outlet bypass
Installation and Maintenance Instructions
Introduction
1
This manual provides guidelines to be observed for the following operations:
• storage
• installation into the pipeline
1
• maintenance
• preservation
1
The manual is intended for the following personnel/staff:
2
• plant warehouse staff
• installers
2
• maintenance engineers
3
Warning
4
This symbol means "Warning" and indicates all matters relating to safety. Please read the
warning notices carefully and follow the instructions. These serve to guarantee your safety
4
and to prevent damage to people and property.
5
In addition to the instructions in this manual, specific plant safety regulations must always be
6
followed.
It is recommended that this manual is read carefully and entirely, before starting any
maintenance, in order to optimize intervention timing, and to ensure that suggested spare
parts and gaskets are available in the event of valve assembly.
For installation and maintenance operations no specific equipment or tools are required, other
than those usually available in the plant.
Emerson is always at the Customer's disposal for any further technical information.
1. Verification upon receipt and storage before installation
When the materials arrive, it is recommended to:
• Check the integrity of the case.
• Open the case and verify that there is no damage due to transportation.
• Do not open the barrier bag (if present).
• Verify that the contents are those stated on the packing list.
• Store the valves (unless damaged) in their original packaging.
Please observe the following:
1. Store the valves in a closed, clean and dry storage room.
2. Do not place packages directly on the ground.
3. Check the packages every two months.
4. Substitute the silica gel every six months. This is not applicable in the case of barrier bag
packages.
2. Handling
During handling operations, valves must be lifted and handled as indicated in fig. 1 by using lifting
equipment (fasteners, hooks, etc.) that must be sized and selected on the basis of valve weight
(indicated in the drawings).
If there are any eyebolts in the valve body, these can be used to lift the valve.
Do not use any lifting points located on the actuator to lift the valve. These lifting points are to lift
the actuator only.
Lifting and handling must be done only by qualified personnel.
Warning
Do not use any lifting straps that are either damaged or of inadequate/unknown size.
Emerson reserves the right to change the contents without notice
RAIIC-0052-EN-1310

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Summary of Contents for Emerson RAIMONDI

  • Page 1 For installation and maintenance operations no specific equipment or tools are required, other than those usually available in the plant. Emerson is always at the Customer’s disposal for any further technical information. Fig. 1 - Valve lifting and handling 1. Verification upon receipt and storage before installation When the materials arrive, it is recommended to: •...
  • Page 2 • Disassemble critical and/or actuated valves every four years. Verify the sealing surfaces and lap them if necessary. Substitute the bonnet gasket and the packing. Grease the stem. • For the actuator, proceed as indicated in its maintenance manual. Emerson reserves the right to change the contents without notice page 2...
  • Page 3 • Disassemble the valve, as a seizure may be starting to form between body guides and disc. 5.5 Problems relevant to motor operators For these problems, refer to the actuator instruction manual. Emerson reserves the right to change the contents without notice page 3...
  • Page 4 10. Fit the position indicator (25) 11. After the valve has been pressurized, verify that the nuts (9) are tightened by following the tightening torque values indicated in table 2. Emerson reserves the right to change the contents without notice page 4...
  • Page 5 Installation and Maintenance Instructions 8. Spare parts list Emerson guarantees the supply of any spare part for a period of at least ten years from the manufacturing date (month/year) indicated on the tag plate. The main objective in formulating a service parts inventory policy is the capability to provide prompt valve service, thus preventing extension of maintenance down time.
  • Page 6 Security pin Class 12.9 Extension key AISI 4140 Bolts A 193 B7 26.1 Class 65 Ground ring A 182 F6A Lubricator C. steel Packing Pure graphite Disc A 105 Emerson reserves the right to change the contents without notice page 6...
  • Page 7 Multifak EP2 Grease L2 Total Multis EP2 Multis 2 Viscol Signal Rolsfer 2 Apply Molykote to the stem threads. All other bolts and nuts are assembled with usual lubricant or Molykote. Emerson reserves the right to change the contents without notice page 7...